Installation Instruction
Door Operator for Industrial Use
GB
Dynamic 3-101 - 3-108
Please keep these instructions
for further reference.
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English Page 4 - 23
Dynamic 3-101 - 3-108
English Page 4
A. Contents
A. Contents.............................................................
B. Explanation of Symbols .......................................
C. Installation ..........................................................
Summary on different Dynamic Versions....................
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Preparation ...........................................................
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Required Tools .......................................................
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Push-on Mounting .................................................
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Flange Mounting ...................................................
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Mounting of Axle Chain Drive .................................
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Setting of Control Cams .........................................
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Emergency Hand Chain (EHC)..................................
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Quick Release (QR) .................................................
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Maintenance Release..............................................
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Mounting of Junction Box Door Frame / Wall.............
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Mounting and Cabling of Door Leaf Sensors..............
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Bottom Door Seal with Optosensor ..........................
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D. Initial Operation ...............................................................
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E. Maintenance Instruction......................................
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F. Manufacturer's Statement...................................
G. Compliance Declaration ......................................
H. Notes ..................................................................
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English Page 5
Explanation of symbols:
Warning! Risk of personal injury!
Attention! Risk of material damage!
Advice / Tip
B. Explanation of Symbols
English Page 6
C. Installation
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Summary on different Dynamic-3 versions
1.1 Dynamic 3-101 / 3-103
Version with emergency hand chain (EHC)
1.2 Dynamic 3-102 / 3-104
Version with quick release (QR)
1.3 Dynamic 3-107 / 3-108
Version with emergency hand chain with maintenance
release (EHC / MR)
Preparation
Please compare contents of the supply package of the operator with
delivery note.
Required tools
Combination wrench SW 17
Combination wrench SW 13
Socket wrench SW 4
Screw driver size 5
Screw driver size 8
Phillips screwdriver size 2
Allen wrench SW 2,5
Masonry drill ø 10 mm
Metal drill Ø 9 mm
Pliers for securing ring
Electric drill
Folding rule
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4.2 Push-on mounting with channel torque support
• Screw the middle console (B) (U-form metal) and the absorption
elements (C) to the console of shaft support (D).
• Push the securing ring (E) onto the spring shaft.
• Push the operator onto the spring shaft.
Please observe position of the feather key!
• Screw the operator to the middle console (B) (U-form metal).
• Insert a second securing ring (E) onto the spring shaft.
• Push it in direction of operator.
• Fix both securing rings (E).
• Fix all screws and check them.
C. Installation
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Push-on Mounting
4.1 Push-on mounting with sheet steel torque support:
Picture shows installation of operator on left side!
• Preassemble the sheet steel torque support (A) on operator on this side,
which shows to the door frame.
• Push one ring (E) onto the free end of the shaft.
• Push the operator, torque support already preassembled, onto the shaft
end and secure it with another ring.
Please observe position of the feather key!
• Align the mounting brackets fitting to available space.
• Mount them at the end of the torque support in direction of door frame.
• Align the operator.
• Fix all screws.
Attention!
Please mount the sheet steel torque support parallelly to the
operator motor without misalignment!
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C. Installation
Flange Mounting
• Push the drive shaft with adapter (F) into the hollow shaft of the
operator.
Please observe position of the feather key!
• Fix the inserted drive shaft with securing ring (E).
• Push the operator with adapter onto the end of torsion spring shaft.
• Fix screws (G).
Mounting of the torque support:
Installation in the same way as written in point 4.1.
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Attention!
Please mount the sheet steel torque support parallelly to the
operator motor without misalignment!
Mounting of axle chain drive (ACD):
Picture shows installation of operator on left side!
B Drive shaft with securing ring and feather keys.
E Securing ring.
H Spacer of shaft.
6.1 Mounting to spring shaft (ø 31,75 mm or ø 40mm):
Picture shows installation of operator on left side!
• Insert drive shaft with spacer ring and the ACD – depending on
installation on right or left side – into the hollow shaft of the operator.
• Fix the inserted drive shaft with securing rings.
• Push the connecting hub of the ACD onto the torsion spring shaft.
Please observe position of the feather key!
• Fix the inserted screws.
• Assemble wall console M8 as shown in fig. 6.3.
• Mount wall console M8 to the opposite side of the ACD to the operator.
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C. Installation
6.2 Mounting to spring shaft (ø 25,4 mm):
Picture shows installation of operator on left side!
• Insert drive shaft with spacer ring and the ACD – depending on
installation on right or left side – into the hollow shaft of the operator.
• Fix the inserted drive shaft with securing rings.
• Put the operator with ACD onto the torsion spring shaft.
Please observe position of the feather key!
The shaft has to be stuck through in its whole!
• Fix the inserted screws.
• Assemble wall console M8 as shown in fig. 6.3.
• Mount wall console M8 to the opposite side of the ACD to the operator.
6.3 Mounting to the wall with wall console M8
• Turn the operator to the wall and align it.
• Mark fixing holes for wall console M8 and drill then according to this
mask.
• Mount the operator to the wall.
• Fix all screws.
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C. Installation
Setting of Control Cams
Advice / Tip
For setting the control cams an Allen wrench SW2,5
is necessary.
Depending on operator version, the control cams have different functions:
7.1 Operator Dynamic 3 with control unit Control 144/145
Control Cam Function Connection
A: - -
B: reference point System socket X41
C: - -
D: - -
E: - -
F: freely available Screw terminal X4
(change-over contact
max. 230V, 0,5 A)
Setting the reference point
• Move the door by hand to its mechanical travel limit OPEN.
• Open cover of housing on door operator.
• Release the stop (grub screw J) of control cam (B).
• Set control cam (B) in such way, that the reference point switch (G) is
actuated according to fig. 7.1 (position H) - approx. 2 angular degrees
from switch point.
• Fix control cam (B) by screwing on grub screw (J).
• Close cover of housing again.
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C. Installation
7.2 Operator Dynamic 3 with control unit Control 74/75
Control Cam Function Connection
A: limit switch CLOSE System socket X42
B: limit switch OPEN System socket X42
C: --
D: --
E: CES (closing edge System socket X42
safety device) STOP
F: freely available Screw terminal X4
(change-over contact
max. 230V, 0,5 A)
The function CES STOP deactivates the reversion function of the
closing edge safety device shortly before reaching the travel limit
CLOSE, in order to avoid faulty reaction (e.g. unwilling reversion).
7.2.1 Setting CLOSE travel limit
• Move the door by hand to its mechanical travel limit CLOSE.
• Open cover of housing on door operator.
• Release the stop (grub screw J) of control cam (A).
• Set control cam (A) in such way, that the limit switch CLOSE (G)
is actuated as shown in fig. 7.2.1 (position H).
• Fix control cam (A) by screwing on grub screw (J).
• Adjust door position CLOSE, if necessary, by means of the fine
adjustment screw (K) on the control cam.
7.2 .2 Setting limit switch CES STOP
• Release the stop (grub screw J) of the control cam (E).
• Set control cam (E) in such a way, that the limit switch CES STOP is
actuated approx. 5 cm before the bottom door seal reaches the floor.
• Fix control cam (E) by screwing on grub screw (J).
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C. Installation
Quick release (QR):
Picture shows installation of operator on left side!
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Attention!
Observe local regulations regarding spring safety
device or cable safety device.
7.2.3 Setting OPEN travel limit
• Move the door by hand to its mechanical OPEN travel limit.
• Release the stop (grub screw J) of control cam (B).
• Set control cam (B) in such way, that the OPEN limit switch (G)
is actuated as shown in fig. 7.2.3 (position H).
• Fix control cam (B) by screwing on grub screw (J).
• Adjust door position OPEN, if necessary, by means of the fine
adjustment screw (K) on the control cam.
• Close the cover of housing again.
Emergency Hand Chain (EHC):
Picture shows installation of operator on left side!
I = CLOSE II = OPEN
Attention!
Please take care, that, when connecting and
mounting the emergency hand chain to the
supplied piece of chain, the chain is not twisted.
With a twisted chain malfunction will come up when operating the
emergency hand chain.
When operating the emergency hand chain, the operator will be
separated from power supply!
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C. Installation
Attention!
The quick release may only be operated in CLOSE
position!
Disengage operator:
• Pull cord with red knob (I) downward.
Engage operator again:
• Pull cord with green knob (II) downward.
Maintenance release (MR):
Picture shows installation of operator on left side!
Attention!
This release may only be operated by trained
specialist personnel and with closed door for
maintenance purposes!
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For maintenance of the door, specially for checks on the spring
tension, the drive unit can be released from spring shaft:
• Unscrew securing screw (A).
• Turn red lever in direction of the arrow by 90°.
• The door can now be moved without operator!
After end of maintenance work:
• Turn the red lever by 90° to the right.
• Screw on securing screw (A).
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C. Installation
Mounting of Junction Box Door Frame / Wall:
(if available only with closing edge safety device or connection unit door
leaf)
11.1 - 11.2 Mounting to the door frame:
• Install the junction box by means of the mounting plate in half the door
height to a track support (as shown in fig. 11.1 or 11.2).
• Remove the actual screw.
• Replace this by the supplied screw with flat nut.
• Break through the holes for screwing.
• Lead connection cable to control unit.
11.3 Mounting to the wall:
• Mount junction box toghether with mounting plate and angle to the
wall.
• Break through the holes for screwing.
• Lead connection cable to control unit.
• Take care that screwing is on the downward side.
• Connect the winding nut, which is on coiled cable, with the fixing
element.
A door frame
B track support
C junction box
D track
E coiled cable
F mounting plate
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C. Installation
Mounting and cabling of the door leaf sensors
(if available only with closing edge safety device or connection unit door
leaf)
12.1 Inner side of control unit right
12.2 Inner side of control unit left
12.3 Inner side of control unit right**
12.4 Inner side of control unit left**
** As point 12.1 rep. 12.4, but without junction housing on the
second door side.
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Attention!
The measurement 135 mm has be kept by all
means!
Attention!
Following works may only be carried out when
door is completely installed and when torsion
spring is under tension!
For long fixing elements:
• Screw housings (B) and (C) together with mounting plate (A) to the
fixing element.
For doors with wicket door >5500 mm:
• Fix the housing without mounting plate (A) directly to the door leaf and
screw it on. The electronic circuit board has to be installed on the side
of the control unit, the distribution on the opposite side.
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C. Installation
• Insert the safety contact (D) into the housing of cable slack or cable
safety device.
• Screw it on.
• Release the outer nuts on both housings.
• Push nut over flat cable of the switches.
• Insert flat cables through sealing.
• Screw the nuts on again.
For versions with closing edge safety device:
• Cut the bottom sealing as shown in fig. 13.1 or 13.2.
• Receiver = black = side of control unit
Transmitter = grey = opposite side
Insert the optosensors into the sealing.
• The connecting cables shall be led through the punched opening
in bottom sealing.
• Guide the connecting cable (G) through the upper tube of the bottom
sealing.
• Release the middle nut.
• Push nut over flat cable.
• Insert flat cables through sealing.
• Screw the nuts on again.
• Connect the plugs on both sides according to the printed symbols.
Attention!
Remove the securing pin from cable slack or cable
safety device on both sides!
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C. Installation
• Close both covers of the housings.
A Mounting plate
B1* Housing for electronic optosensor
B2* Housing for connection unit
C1* Distribution housing optosensor
C2* Distribution housing connection unit
D Safety contact cable slack device
E Connecting cable for cable slack device
F1 Optosensor receiver connecting cable
F2 Optosensor transmitter connecting cable
G Connecting cable optosensor
H Coiled cable to junction box
I Optosensor receiver
J Optosensor transmitter
K Fixing screw for ground (it is absolutely necessary to insert it!)
* if available
Attention!
Connections, which are not used, have to be
closed by a gasket!
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C. Installation
• Secure the optosensors additionnally with the hose clams.
Bottom door seal with optosensor
13.1 Protection category IP 54
• Cut the bottom door seal at both ends (fig. 13.1).
• Insert the optosensors into the bottom door seal.
A Bottom door seal
B Adapter sleeve
C Cut in bottom door seal
D Opening in bottom door seal
E Optosensor receiver cable
F Connecting cable optosensor
G Optosensor
13.2 Protection category IP 65
• Cut the bottom door seal at both ends (fig. 13.2).
• Insert the optosensors into the bottom door seal.
Attention!
Guide the cable by all means over the hose clamps!
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D. Initial Operation
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Initial operation:
Attention!
Before initial operation please remove the vent cap on the
right upper side of the operator!
For initial operation please go on as indicated in 'Instructions for Initial
Operation and Wiring Scheme Manual' for the control unit in question.
Before initial operation:
• Check all fixing screws on the torque support and shaft connection and,
if necessary, screw them tight.
• Fix the emergency hand chain and the cord SE in home position to the
door frame.
• Check the fixing of operator on the torsion spring shaft in axial
direction.
Attention!
For industrial use, power operated windows, doors and
gates have to be checked by a specialist before initial
operation and if necessary, but at least once a year
(with written confirmation)!
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E. Maintenance Instruction
Maintenance instruction:
The Dynamic door operator works mainly maintenance-free. Only all
movable parts of door and operator have to be checked regularly.
Maintenance wicket door contact:
• Check, if both magnet contacts, connected in series, connect separately.
• For this purpose bridge one contact after the other and operate wicket
door.
• The control of operator has to be switched off by this.
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