Taylor Blender 048887-M User manual

Brand: Taylor

Model: Blender 048887-M

Category: Freezers

Type: User manual

This manual is also suitable for

048887-M

Model H63

Shake Freezer

Original Operating Instructions

048887--M 5/09/02 (Original Publication)

(Updated 11/14/11)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A

Minimum Wire Ampacity: A

E May, 2002 Taylor

048887--M

The word Taylor and the Crown design

are registered trademarks in the United States

of America and certain other countries.

Taylor Company

750 N. Blackhawk Blvd.

Rockton, IL 61072

Model H63 Table of Contents

Table of Contents

Section 1 To the Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Air Cooled Units 2.......................................................

Water Connections (Water Cooled Units Only) 2............................

Electrical Connections 2.................................................

Beater Rotation 3.......................................................

Refrigerant 3...........................................................

Section 2 To the Operator 4...........................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Identification 7...............................

Accessories 9..........................................................

Section 5 Important: To the Operator 10.................................

Symbol Definitions 10....................................................

Power Switch 10.........................................................

Liquid Crystal Display 11..................................................

Consistency Control 11...................................................

Product Ready Light 11...................................................

Reset Mechanism 11.....................................................

Operating Screen Descriptions 11..........................................

Operator Menu 14.......................................................

Section 6 Operating Procedures 18.....................................

Assembly 18............................................................

Sanitizing 22............................................................

Priming 23..............................................................

Daily Closing Procedures 24..............................................

Daily Opening Procedures 25..............................................

Table of Contents Model H63

Table of Contents -- Page 2

Manual Brush Cleaning 26................................................

Draining Product From T he Freezing Cylinder 26............................

Rinsing 27..............................................................

Hopper Cleaning 27......................................................

Disassembly 27..........................................................

Brush Cleaning 28.......................................................

Section 7 Important: Operator Checklist 29..............................

During Cleaning and Sanitizing 29.........................................

Troubleshooting Bacterial Count 29........................................

Regular Maintenance Checks 29...........................................

Winter Storage 30........................................................

Section 8 Troubleshooting Guide 31....................................

Section 9 Parts Replacement Schedule 36...............................

Section 10 Parts L ist 37.................................................

Wiring Diagrams 44......................................................

Note: Contin u in g research results in steady improvements; t herefore, information

in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation

representative(s) are considered to be the original set of instructions.

E May, 2002 Taylor (Original Publication)

(Updated November , 2011)

048887--M

The word Taylor and the Crown design

are registered trademarks in the United States

of America and certain other countries.

Taylor Company

750 N. Blackhawk Blvd.

Rockton, IL 61072

Model H63 To the Installer

090130

Section 1 To the Installer

The following are general installation instructions. For

complete installation details, please see the check out

card.

Installer Safety

In all areas of the world, equipment should be

installed in accordance with existing local codes.

Please contact your local authorities if you have any

questions.

Care should be taken to ensure that all basic safety

practices are followed during the installation and

servicing activities related to the installation and

service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on

the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the

applicable code of the local area for the

industry standards on lockout/tagout

procedures before beginning any installation

or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn

when required during installation and

service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before

working on electrical equipment.

The main power supply(s) to the freezer must

be disconnected prior to performing any repairs.

Failure to follow this instruction may result in personal

injury or death from electrical shock or hazardous

moving parts as well as poor performance or damage

to the equipment.

Note:Allrepairsmustbeperformedbyan

authorized Taylor Service Technician.

This unit has many sharp edges that can

cause severe injuries.

Site Preparation

Review the area the unit is to be installed in before

uncrating the unit, making sure that all possible

hazards the user or equipment may come into have

been addressed.

For Indoor Use Only: This unit is designed to operate

indoors, under normal ambient temperatures of

70_-75_F(21_-24_C). The freezer has successfully

performed in high ambient temperatures of

104_(40_C) at reduced capacities.

This unit must NOT be installed in an area

where a water jet or hose can be used. NEVER use a

water jet or hose to rinse or clean the unit. Failure to

follow this instruction may result in electrocution.

This unit must be installed on a level surface

to avoid the hazard of tipping. Extreme care should be

taken in moving this equipment for any reason. Two or

more persons are required to safely move this unit.

Failure to comply may result in personal injury or

equipment damage.

Uncrate the unit and inspect it for damage. Report any

damage to your Taylor Distributor.

This piece of equipment is made in the USA and has

USA sizes of hardware. All metric conversions are

approximate and vary in size.

Model H63To the Installer

090130

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 6” (152 mm) of

clearance around all sides of the freezer and 7--1/2”

(191 mm) on the bottom to allow for adequate air flow

across the condenser. Failure to allow adequate

clearance can reduce the refrigeration capacity of the

freezer and possibly cause permanent damage to the

compressor.

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with

a hand shut--off valve. On the underside rear of the

base pan, two 3/8” I.P.S. water connections for inlet

and outlet have been provided for easy hook--up. 1/2”

inside diameter water lines should be connected to the

machine. (Flexible lines are recommended, if local

codes permit.) Depending on local water conditions, it

may be advisable to install a water strainer to prevent

foreign substances from clogging the automatic water

valve. There will be only one water “in” and one water

“out” connection. DO NOT install a hand shut--off valve

on the water “out” line! Water should always flow in this

order: first, through the automatic water valve; second,

through the condenser; and third, through the outlet

fitting to an opentrapdrain.

A back flow prevention device is required

on the incoming water connection side. Please

refer to the applicable National, State, and local codes

for determining the proper configuration.

Electrical Connections

In the United States, this equipment is intended to be

installed in accordance with the National Electrical

Code (NEC), ANSI/NFPA 70-1987. The purpose of the

NEC code is the practical safeguarding of persons and

property from hazards arising from the use of

electricity. This code contains provisions considered

necessary for safety. In all other areas of the world,

equipment should be installed in accordance with the

existing local codes. Please contact your local

authorities.

Each freezer requires one power supply. Check the

data label on the freezer for fuse, circuit ampacity and

electrical specifications. Refer to the wiring diagram

provided inside of the control box, for proper power

connections.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

CAUTION: THIS EQUIPMENT MUST BE

PROPERLY GROUNDED! F AILURE TO DO SO

CAN RESULT IN SEVERE PERSONAL INJURY

FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential

grounding lug that is to be properly attached to the rear

of the frame by the authorized installer. The installation

location is marked by the equipotential bonding

symbol (5021 of IEC 60417-1) on both the removable

panel and the equipment’s frame.

S Stationary appliances which are not

equipped with a power cord and a plug or

another device to disconnect the appliance

from the power source must have an all-pole

disconnecting device with a contact gap of

at least 3mm installed in the external

installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage

currents may exceed 10 mA, particularly

when disconnected, not used for long

periods, or during initial installation, shall

have protective devices such as a GFI to

protect against the leakage of current,

installed by authorized personnel to the local

codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable, not

lighter than ordinary polychloroprene or

other equivalent synthetic

elastomer-sheathed cord (Code designation

60245 IEC 57) installed with the proper cord

anchorage to relieve conductors from strain,

including twisting, at the terminals and

protect the insulation of the conductors from

abrasion.

Model H63 To the Installer

090130

Beater Rotation

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Note: The following procedures must be

performed by an authorized Taylor service

technician.

To correct rotation on a three--phase unit, interchange

any two incoming power supply lines at freezer main

terminal block only.

To correct rotation on a single--phase unit, change the

leads inside the beater motor. (Follow the diagram

printedonthemotor.)

Electrical connections are made directly to the

terminal block provided in the main control box

mounted on the right hand side of the freezer .

Refrigerant

In consideration of our environment, Taylor

proudly uses only earth friendly HFC refrigerants. The

HFC refrigerant used in this unit is R404A. This

refrigerant is generally considered non-toxic and

non-flammable, with an Ozone Depleting Potential

(ODP) of zero (0).

However , any gas under pressure is potentially

hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with

liquid. Filling the cylinder to approximately 80% will

allow for normal expansion.

Refrigerant liquid sprayed onto the skin may

cause serious damage to tissue. Keep eyes and skin

protected. If refrigerant burns should occur , flush

immediately with cold water. If burns are severe, apply

ice packs and contact a physician immediately.

Taylor reminds technicians to be cautious of

government laws regarding refrigerant recovery,

recycling, and reclaiming systems. If you have any

questions regarding these laws, please contact the

factory Service Department.

W ARNING: R404A refrigerant used in

conjunction with polyolester oils is extremely moisture

absorbent. When opening a refrigeration system, the

maximum time the system is open must not exceed 15

minutes. Cap all open tubing to prevent humid air or

water from being absorbed by the oil.

Model H63To the Operator

090130

Section 2 To the Operator

The Model H63 shake freezer has been carefully

engineered and manufactured to give you dependable

operation. This unit, when properly operated and

cared for, will produce a consistent, quality product.

Like all mechanical products, it will require cleaning

and maintenance. A minimum amount of care is

necessary if the operating procedures outlined in this

manual are followed closely.

This Operator’s Manual should be read before

operating or performing any maintenance on your

equipment.

Your Taylor freezer will NOT eventually compensate

for and correct any errors during the set--up or filling

operations. Thus, the initial assembly and priming

procedures are of extreme importance. It is strongly

recommended that personnel responsible for the

equipment’ s operation, both assembly and

disassembly, go through these procedures together in

order to be properly trained and to make sure that no

confusion exists.

In the event you should require technical assistance,

please contact your local authorized Taylor Distributor.

Note: Warranty is valid only if the parts are authorized

Taylor parts, purchased from an authorized Taylor

Distributor, and the required service work is provided

by an authorized Taylor service technician. Taylor

reserves the right to deny warranty claims on

equipment or parts if non--approved parts or

refrigerant were installed in the machine, system

modifications were performed beyond factory

recommendations, or it is determined that the failure

was caused by neglect or abuse.

Note: Constant research results in steady

improvements; therefore, information in this

manual is subject to change without notice.

If the crossed out wheeled bin symbol is

affixed to this product, it signifies that this product is

compliant with the EU Directive as well as other similar

legislation in effect after August 13, 2005. Therefore,

it must be collected separately after its use is

completed, and cannot be disposed as unsorted

municipal waste.

The user is responsible for returning the product to the

appropriate collection facility, as specified by your local

code.

For additional information regarding applicable local

laws, please contact the municipal facility and/or local

distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are

warranted for the term indicated on the warranty card

accompanying this machine. However, due to the

Montreal Protocol and the U.S. Clean Air Act

Amendments of 1990, many new refrigerants are

being tested and developed, thus seeking their way

into the service industry. Some of these new

refrigerants are being advertised as drop--in

replacements for numerous applications. It should be

noted that, in the event of ordinary service to this

machine’s refrigeration system, only the refrigerant

specified on the affixed data label should be used.

The unauthorized use of alternate refrigerants will void

your compressor warranty. It will be the owner’s

responsibility to make this fact known to any technician

he employs.

It should also be noted that Taylor does not warrant the

refrigerant used in its equipment. For example, if the

refrigerant is lost during the course of ordinary service

to this machine, Taylor has no obligation to either

supply or provide its replacement either at billable or

unbillable terms. Taylor does have the obligation to

recommend a suitable replacement if the original

refrigerant is banned, obsoleted, or no longer available

during the five year warranty of the compressor.

The Taylor Company will continue to monitor the

industry and test new alternates as they are being

developed. Should a new alternate prove, through our

testing, that it would be accepted as a drop--in

replacement, then the above disclaimer would

become null and void. To find out the current status of

an alternate refrigerant as it relates to your

compressor warranty, call the local Taylor Distributor

or the Taylor Factory. Be prepared to provide the

Model/Serial Number of the unit in question.

Model H63 Safety

111114

Section 3 Safety

We at Taylor Company are concerned about the safety

of the operator when he or she comes in contact with

the freezer and its parts. Taylor has gone to extreme

efforts to design and manufacture built--in safety

features to protect both you and the service technician.

As an example, warning labels have been attached to

the freezer to further point out safety precautions to the

operator.

IMPORTANT -- Failure to adhere to th e

following safety precautions may result in severe

personal injury or death. Failure to comply with

these warnings may damage the machine and its

components. Component damage will result in

part replacement expense and service repair

expense.

DO NOT operate the freezer without reading

this Operator Manual. Failure to follow this instruction

may result in equipment damage, poor freezer

performance, health hazards, or personal injury.

Per IEC 60335--1 and its part 2 standards, “This

appliance is to be used only by trained personnel. It is

not intended for use by children or people with reduced

physical, sensory, or mental capabilities, or lack of

experience and knowledge, unless given supervision

or instruction concerning the use of the appliance by

a person responsible for their safety.”

This unit is provided with an equipotential

grounding lug that is to be properly attached to the rear

of the frame by the authorized installer. The installation

location is marked by the equipotential bonding

symbol (5021 of IEC 60417-1) on both the removable

panel and the equipment’s frame.

DO NOT use a water jet to clean or rinse the

freezer. Failure to follow these instructions may result

in serious electrical shock.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data

label.

S DO NOT attempt any repairs unless the

main power supply to the freezer has been

disconnected. Contact your local authorized

Taylor Distributor for service.

S Stationary appliances which are not

equipped with a power cord and a plug or

another device to disconnect the appliance

from the power source must have an all-pole

disconnecting device with a contact gap of

at least 3mm installed in the external

installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage

currents may exceed 10 mA, particularly

when disconnected, not used for long

periods, or during initial installation, shall

have protective devices such as a GFI to

protect against the leakage of current,

installed by authorized personnel to the local

codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable, not

lighter than ordinary polychloroprene or

other equivalent synthetic

elastomer-sheathed cord (Code designation

60245 IEC 57) installed with the proper cord

anchorage to relieve conductors from strain,

including twisting, at the terminals and

protect the insulation of the conductors from

abrasion.

Failure to follow these instructions may result in

electrocution. Contact your local authorized Taylor

Distributor for service.

Model H63Safety

090130

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are

restrained with screws.

S DO NOT remove any internal operating

parts (examples: freezer door, beater ,

scraper blades, etc.) unless all control

switches are in the OFF position.

Failure to follow these instructions may result in severe

personal injury to fingers or hands from hazardous

moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product

and cause severe personal injury from blade

contact.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades

are very sharp.

This freezer must be placed on a level

surface. Failure to comply may result in personal injury

or equipment damage.

DO NOT draw product or attempt to

disassemble the unit during the HEAT cycle. The

product is hot and under extreme pressure.

Cleaning and sanitizing schedules are

governed by your state or local regulatory agencies

and must be followed accordingly. Please refer to the

cleaning section of this manual for the proper

procedure to clean this unit.

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 6” (152 mm) of

clearance around all sides of the freezer and 7--1/2”

(191 mm) on the bottom to allow for adequate air flow

across the condenser. Failure to allow adequate

clearance can reduce the refrigeration capacity of the

freezer and possibly cause permanent damage to the

compressor.

For Indoor Use Only: This unit is designed to operate

indoors, under normal ambient temperatures of 70_ -

75_F(21_ -24_C). The freezer has successfully

performed in high ambient temperatures of

104_(40_C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does not

exceed 78 dB(A) when measured at a distance of 1.0

meter from the surface of the machine and at a height

of 1.6 meters from the floor.

Model H63 Operator Parts Identification

111114

Section 4 Operator Parts Identification

H63

ITEM DESCRIPTION PART NO.

1 COVER A. --HOPPER INS. 053809

2 AGITATOR A. *HT*20 QT X44797

3 PANEL A. -- SIDE LEFT X48285

4 STUD--NOSE CONE 011390

5 PAN--DRIP 19--1/2 LONG 035034

6 SHIELD--SPLASH --WIRE 046177

7 TRAY --DRIP 14.8 046275

8 SCREW--1/4--20X5/8 005542

9 CASTER--SWV 5/8 STEM 018794

10 PANEL A.--SIDE RIGHT X48286

11 PANEL--SIDE UPPER 042317

12 O--RING--.643 OD X .077W 018572

ITEM DESCRIPTION PART NO.

13 TUBE A.--FEED--OUTER--HT X34641

14 O--RING--.291 ID X .080W 018550

15 TUBE A.--FEED--SC--INNER X32824--5

16 ADAPTOR A.--CASTER X18915

17 PANEL --REAR W/LOUVERS 026980--SP

18 PANEL --SERVICE 048380

19 LOUVER--SIDE 013631

20 PANEL A.--FRONT X48371

21 TRIM--REAR CORNER 046668

22 CASTER--4” SWV 5/8 STEM

W/BRAKE

034081

Model H63Operator Parts Identification

H63 Door and Beater Assemblies

ITEM DESCRIPTION PART NO.

1 SEAL --DRIVE SHAFT 032560

2 SHAFT --BEATER 035527

3 BEATER A.--7 QT--1 PIN X46233

4 BEARING--FRONT 013116

5 GASKET --DOOR 5.177ID 016672

6 BEARING--GUIDE 014496

7 TORQUE A. X17381

8 ARM--TORQUE 014500

ITEM DESCRIPTION PART NO.

9 O--RING--.291 ID X .080W 018550

10 DOOR A.--1 SPOUT--METAL X17373

11 VALVE A.--DRAW X56119

12 O--RING--1--1/16 OD X .139W 013029

13 NUT--STUD *GENERAL USAGE* 021508

14 BLADE--SCRAPER--PLASTIC 046237

15 CLIP--SCRAPER BLADE*8.75” 046238

Model H63 Operator Parts Identification

Accessories

048260

ITEM DESCRIPTION PART NO.

1 BRUSH-MIX PUMP BODY -

3” X 7” WHITE

023316

2 BRUSH-END-DOOR-SPOUT 039719

3 KIT A.-TUNE UP X48404

4 BRUSH-DOUBLE ENDED 013072

ITEM DESCRIPTION PART NO.

5 BRUSH-REAR BRG 1IN.D X 2IN 013071

6 BRUSH-DRAW VALVE 014753

7 LUBRICANT-TAYLOR HI PERF 048232

8 PAIL-MIX 10 QT. 013163

* SANITIZER·KAY-5·125·PKTS 041082

*NOT SHOWN

Model H63Important: To the Operator

Section 5 Important: To the Operator

H63

Item Description

1 Power Switch (Toggle)

2 Liquid Crystal Display

3 LCD Indicator -- MIX LOW (PCB A.--LED)

4 LCD Indicator -- MIX OUT (PCB A.--LED)

5 Consistency Control (Switch--Torque)

6 Light--Indicator--Product Ready

Symbol Definitions

To better communicate in the International arena, the

words on many of our operator switches and buttons

have symbols to indicate their functions. Your Taylor

equipment is designed with these International

symbols.

The following chart identifies the symbol definitions

used on the operator switches.

=ON

=OFF

=MIXLOW

= MIX OUT

=HEATMODE

= CLEAN MANUALLY

= WASH

=AUTO

=MENU

Power Switch

When placed in the ON position, the power switch

allows control panel operation. The power switch is

located on the left side of the control channel.

Model H63 Important: To the Operator

Liquid Crystal Display

The Liquid Crystal Display (LCD) is located on the front

control panel. The LCD is used to show the current

mode of operation, and whether or not there is

sufficient mix.

LED Indicator -- MIX LOW

The “MIX LOW” indicator flashes to indicate that there

is a low supply of mix. The mix hopper should be filled

as soon as possible.

LED Indicator -- MIX OUT

The MIX OUT indicator flashes to indicate that the mix

hopper has an insufficient supply of mix to operate the

freezer. At this time, the freezer will go into the

STANDBY mode of operation. To return the freezer to

the AUTO mode, fill the hopper with mix and press the

AUTO key. The freezer will automatically begin

operation.

Consistency Control

The viscosity (thickness) of the shake is controlled by

a sensing device called the consistency control. The

consistency control knob is located to the lower right

of the control channel. To achieve a thicker shake, turn

the knob clockwise and counterclockwise to achieve a

thinner shake consistency.

Allow the refrigeration system to cycle on and off 2 or

3 times before an accurate consistency can be

evaluated.

Product Ready Light

The Product Ready Indicator Light illuminates when

the product is ready to serve.

Reset Mechanism

The reset button is located under the right side panel.

The reset mechanism protects the beater motor from

an overload condition. If an overload occurs, the reset

mechanism will trip. To properly reset the freezer,

press the reset button firmly and clear the tone per

instructions in “Clearing Fault Tones” on page 15.

If the reset mechanism trips again, contact your

authorized Taylor Distributor to resolve the problem.

Warning: Do not use metal objects to

press the reset button. Failure to comply may

result in severe personal injury or death.

Operating Screen Descriptions

When the machine is powered the system will initialize.

The screen will display “INITIALIZING”. There will be

four types of data the system will check: LANGUAGE,

SYSTEM DATA, CONFIG DATA, and LOCKOUT

DATA. During the INITIALIZING... LANGUAGE

screen, the alarm will be on. If the system data,

configuration data, or lockout history data has become

corrupt, the following screen will alert the operator that

the system settings may have been changed.

NVRAM FAULT

RESET TO DEFAULTS

PRESS SEL KEY

Model H63Important: To the Operator

Once the system has initialized the SAFETY

TIMEOUT screen is displayed and the alarm is turned

on.

SAFETY TIMEOUT

ANY KEY ABORTS

This screen will be displayed, with the alarm on, for 60

seconds or until any key is pressed.

After the safety timeout has been completed, and the

power switch is OFF, one of the following screens is

displayed.

The first screen is displayed if the machine is not in a

brush clean state.

POWER SWITCH OFF

MIX: OUT TIME: 4:30

HOPPER: 62.1

BARREL: 67.7

If any of the requirements for a brush clean have not

been met, the time displayed will remain at 5:00

minutes. When all the requirements for a brush

cleaning are met, and the five minutes expire, the

screen will change to the second screen, which is the

standard power switch OFF screen.

POWER SWITCH OFF

-- = -- = -- = -- = -- = --

UNIT CLEANED

When the power switch is set in the ON position, the

system mode of operation screen is displayed. In this

example, the machine is ON, but no mode of operation

has been selected. The second line of the display

indicates whether there is a sufficient supply of mix in

the hopper or if there is a LOW or OUT mix condition.

The third line of the display shows the temperature of

the mix hopper. After pressing the AUTO key, the last

line of the display shows the month and date (MM =

month, DD = day) that the machine needs to be

disassembled and brush cleaned.

MODE: ON

MIX: OK

HOPPER TEMP: 40.0F

BRUSH CLEAN ON: MM/DD

The next display indicates the freezer is operating in

two different modes. The following information is

given:

The machine is operating in the WASH mode and the

mix level in the hopper is low. The temperature of the

mix hopper is 40_F(4.4_C), and the machine needs to

be brush cleaned on October 31st.

MODE: WASH

MIX: LOW

HOPPER TEMP: 40.0 F

BRUSH CLEAN ON: 10/31

The following displays pertain to the HEAT cycle:

While in the heating phase, you will see this display. It

shows the present temperature of the hopper.

MODE: HEAT

PHASE: HEAT

HOPPER: 140.0 F

BRUSH CLEAN ON: MM/DD

The mix temperature must be raised above 151_F

(66.1_C) within 90 minutes or the freezer will be locked

in STANDBY, and the cycle failure display will appear.

In the example, the hopper temperature is 140_F

(60_C). The phase shows that the machine is in the

heat phase of the heat treatment cycle.

When the heating phase is complete, the freezer goes

into the holding phase of the cycle. The holding phase

will hold the temperature above 151_F (66.1_C) for a

minimum of 30 minutes.

In this example, the hopper temperature is 151_F

(66.1_C).

MODE: HEAT

PHASE: HOLD

HOPPER: 151.0 F

BRUSH CLEAN ON: MM/DD

Model H63 Important: To the Operator

The final phase of the heat treatment cycle is the

cooling phase. Now the freezer must cool the mix

below 41_F(5_C). If the product fails to cool in two

hours, the freezer will lock out.

This example illustrates that the temperature is being

lowered, but has not yet reached the set point.

MODE: HEAT

PHASE: COOL

HOPPER TEMP: 55.0 F

BRUSH CLEAN ON: MM/DD

The entire heat treatment cycle must be completed in

four hours.

When the entire heat cycle has been completed, the

normal display will appear, showing the machine in the

STANDBY mode. The machine may now be placed in

the AUTO mode or left in the STANDBY mode.

MODE: STANDBY

MIX: OK

HOPPER: 41.0 F

BRUSH CLEAN ON: MM/DD

Hard Lock: There are two causes for a hard lock:

1. Fourteen days have elapsed since the last

brush cleaning. The following screen will be

displayed.

14 DAY TIMEOUT

CLEANING REQ’D

FREEZER LOCKED

PRESS SEL KEY

2. There has been a thermistor failure (freezing

cylinder, hopper, or glycol) during the heat

treatment process.

SYSTEM FAULT

SERVICE REQ’D

FREEZER LOCKED

PRESS SEL KEY

All four LED’ s on the front of the freezer will light. Press

the MENU/SEL key.

The next display is the screen which will appear after

the failure message. To comply with health codes, heat

treatment system freezers must complete a heat

treatment cycle daily, and must also be brush cleaned

every 14 days. Brush cleaning is the normal

disassembly and cleaning procedures. Failure to

follow these guidelines will cause the control to lock the

freezer out of the AUTO mode. Press the WASH key.

Note: The heat treatment schedule can be adjusted

from 2 to 14 days. Always comply with local guidelines

for the maximum number of days allowed between

brush clean cycles.

NO AUTO OPERATION

ALLOWED UNTIL

BRUSH CLEANING

PRESS WASH KEY

The next display is the screen which will appear after

the brush cleaning message and illustrates that the

control is in the OFF mode and the machine needs to

be disassembled and brush cleaned.

MODE: OFF

MIX: OK

HOPPER TEMP: 41.0 F

FREEZER LOCKED

Once the unit is unlocked, only the MIX OUT and MIX

LOW LED’s will flash.

Soft Lock: If a heat treatment cycle has not been

initiated within the last 24 hours, all four LED’ s on the

front of the machine will light and a message will

appear on the LCD. Line 3 of the LCD will indicate the

reason the message appears.

NO HEAT TREAT START

BECAUSE

VARIABLE MESSAGE

PRESS SEL KEY

Model H63Important: To the Operator

Following are the variable messages which will appear

on line 3:

1. POWER SWITCH OFF: Power switch was in

the OFF position.

2. MIX OUT PRESENT: There was a mix out

condition present.

3. AUTO OR STANDBY OFF: The unit was not in

the AUTO or STANDBY mode.

4. NO HEAT CYCLE TRIED: A heat treatment

cycle was not attempted in the last 24 hours.

(AUTO HEAT TIME was advanced, or a power

loss was experienced at the time the cycle was

to occur, or a heat cycle failure not due to a

thermistor failure.)

If the following screen appears, a soft lock has

occurred during the heat treatment cycle.

HEAT TREAT CYCLE

FAILURE

FREEZER LOCKED

PRESS SEL KEY

If the temperature of the product has not fallen below

41_F(5_C) by the end of the COOL cycle, t he following

screen will appear.

PRODUCT OVER TEMP

FREEZER LOCKED

PRESS SEL KEY

Press the MENU/SEL key to advance to the next

display.

When one of these messages appears, automatic

freezer operation cannot take place until the freezer is

disassembled and brush cleaned or has completed a

heat treatment cycle.

The next display will instruct the operator to start a heat

treatment cycle manually (by pressing the AUTO key),

or to disassemble and brush clean the freezer . If the

AUTO key is pressed, the freezer will automatically

start the heat treatment cycle and only the heat cycle

LED will light.

NO AUTO OPERATION

ALLOWED. PRESS

AUTO FOR HEAT CYCLE

WASH TO BRUSH CLEAN

If the WASH key is pressed, the next display will

appear and the freezer will have to be disassembled

and brush cleaned.

MODE: OFF

MIX: OK

HOPPER TEMP: 41.0F

FREEZER LOCKED

Once the freezer is unlocked by starting a heat

treatment cycle, only the heat cycle LED will light. If the

freezer is unlocked by brush cleaning, the mix low and

mix out LED’s will light.

Operator Menu

The OPERATOR MENU is used to enter the operator

function displays. To access the OPERATOR MENU,

simply press the MENU/SEL key. The cursor will flash

over the letter “A” indicating that this is screen “A”. To

select a different screen, use the arrow keys and move

the cursor to the desired screen selection and press

the MENU/SEL key.

OPERATOR MENU

BCDEFGHIJK

EXIT FROM MENU

<------ ------> SEL

Screen “B” is FAULT DESCRIPTION. The fault

description will indicate if there is a fault with the

freezer.

FAULT DESCRIPTION

VARIABLE MESSAGE

CLR SEL

Model H63 Important: To the Operator

060807

Clearing Fault Tones

To clear the tone for any faults which have been

corrected, press the <-- -- arrow key. To see if there is

more than one fault, press the MENU/SEL key. When

the last fault is displayed, the control will return to the

OPERATOR MENU. To return to the main screen,

move the cursor to “A” and press the MENU/SEL key

again.

Listed below are the variable messages which will

appear, along with the corrective action:

1. NO FAULT FOUND: There was no fault found

in the freezer. Nothing will appear on the screen

after this variable message appears.

2. BEATER OVERLOAD: Press the reset button

firmly. Clear the tone per instructions in

“Clearing Fault Tones” on page 15.

3. CHK REFRIG SYS PSI: Place the power

switch in the OFF position. W ait 5 minutes for

the machine to cool. Place the power switch in

the ON position. Clear the tone per instructions

in “Clearing Fault Tones” on page 15.

4. COMP ON TOO LONG: Place the power

switch in the OFF position. Call service

technician. Clear the tone per instructions in

“Clearing Fault Tones” on page 15.

5. HOPPER THERM BAD: Place the power

switch in the OFF position. Call service

technician.

6. BARREL THERM BAD: Place the power

switch in the OFF position. Call service

technician.

7. GLYCOL THERM BAD: Place the power

switch in the OFF position. Call service

technician.

8. HOPPER OVER TEMP: The hopper

temperature has risen too high as follows. Clear

the tone per instructions in “Clearing Fault

Tones” on page 15.

a. The hopper temperature reaches 41_F.

(5_C.) or higher after a power failure.

b. The hopper temperature has not fallen below

41_F. (5_C.) by the end of the COOL phase

in the heat cycle.

9. BARREL OVER TEMP: The barrel temperature

has risen too high as follows. Clear the tone per

instructions in “Clearing Fault Tones” on

page 15.

a. The barrel temperature reaches 41_F. (5_C.)

or higher after a power failure.

b. The barrel temperature has not fallen below

41_F. (5_C.) by the end of the COOL phase

in the heat cycle.

10. POWER FAILURE: This message will appear

in the FAULT DESCRIPTION if a power failure

has occurred. Clear the tone per instructions in

“Clearing Fault Tones” on page 15.

Screen “C” is SET CLOCK. This screen will display the

current date and time. The date and time may only be

changed after the freezer has been manually brush

cleaned but before it has been placed in the AUTO

mode. Move the cursor under the number you wish to

change. Press the plus key to increase the number;

press the minus key to decrease the number . When

the desired time and date appears, press the

MENU/SEL key once to return to the OPERATOR

MENU.

SET CLOCK

10:21 AM 5/07/2002

-- --

<------ ------> +++ ------ SEL

If an invalid date is entered, the following screen will

appear.

SET CLOCK

10:34 AM 02/30/2002

-- -- I N V A L I D D A T E

<------ ------> +++ ------ SEL

When the MENU/SEL key is pressed, the controller

will return to the previous LCD screen to allow for

correction of the calendar entry. The controller will not

advance to the next screen until a valid date has been

entered. Once a valid date has been entered, pressing

the MENU/SEL key will display a the Daylight Saving

T ime screen.

DAYLIGHT SAVING TIME

ENABLE DISABLE

_____

<--------> SEL

Model H63Important: To the Operator

Pressing the <-- -- arrow key or the -- --> arrow key

will move the cursor left or right respectively. Pressing

the MENU/SEL key while under “ENABLE” will accept

the selection and will automatically increase the clock

one hour at 2:00 a.m. on the first Sunday in every April.

It will decrease one hour at 2:00 a.m. on the last

Sunday in every October. Pressing the MENU/SEL

key while under “DISABLE” will accept the selection

and operate normally. Pressing the MENU/SEL key

again will accept the selection and return to the

OPERATOR MENU.

Screen “D” is SYSTEM INFORMATION. The first

screen will indicate the software version used in the

unit.

SOFTWARE VERSION

H63 Control UVC2

Version 2.00

SEL

Press the MENU/SEL key to view the second screen

of the SYSTEM INFORMATI ON display. This screen

will indicate the version number and number of

language strings.

Language

V1.10r00 English 457

SEL

Press the MENU/SEL key to view the third screen of

the SYSTEM INFORMATION display. This screen will

indicate the Bill of Material number and serial number

for the unit. Press the MENU/SEL key once to return

to the Operator Menu.

B.O.M. 0H6333C000

S/N K0000000

SEL

Screen “E” is AUTO HEAT TIME. This screen is used

to set the time of day in which the heat treatment cycle

will start. Move the cursor under the number you wish

to change. Press the plus key to increase the number;

press the minus key to decrease the number . When

the desired time appears, press the MENU/SEL key

once to return to the OPERATOR MENU.

AUTO HEAT TIME

TIME: 12:00 AM

-- --

<------ ------> +++ ------ SEL

Screen “F” is CURRENT CONDITIONS. This screen

gives the viscosity of the product and the hopper and

barrel temperatures. The last line of the display is the

compressor countdown safety timer. The safety timer

prevents the compressor from running more than 11

minutes (other than during the cooling phase of the

heat treatment cycle).

Press the MENU/SEL key once to view the

SERVINGS COUNTER screen.

VISC HOPPER BARREL

0 38.5 28.5

TIME C 11:00 11:00

The SER VINGS COUNTER screen indicates the

number of times the draw switch has closed (number

of draws) since the last brush cleaning or since the last

serving counter reset. A maximum of 32,767 draws

can be recorded; an additional draw will cause the

counter to restart at zero. Pressing the MENU/SEL key

will return the display to the Operator Menu.

SERVINGS COUNTER

DRAWS

SEL

Draws are counted during the AUTO mode of

operation only.

Page is loading ...

Taylor Blender 048887-M User manual

Brand: Taylor

Model: Blender 048887-M

Category: Freezers

Type: User manual

This manual is also suitable for

048887-M

Download PDF

report

Taylor Blender 048887-M User manual

This manual is also suitable for

Taylor Blender 048887-M User manual

Related papers

Other documents