Toro High Flow Hydraulics Kit, GrandStand Multi Force Mower Installation guide
- Type
- Installation guide
FormNo.3415-703RevB
HighFlowHydraulicsKit
GrandStand
®
MultiForceMower
ModelNo.78601—SerialNo.400000000andUp
InstallationInstructions
Note:RetaintheseinstructionswiththeOperator’sManualforthemachine.
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orreproductiveharm.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g214500
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal115-4212
115-4212
1.Hydraulic-uidlevel
3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3415-703*B
decal115-4855
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
High-owassembly
1
Rearbracket1
Latchpin1
Smallhairpincotter
1
Largehairpincotter1
Frontbracket1
Carriagebolt(3/8x2-3/4inches)
2
Spacer
2
Nut(3/8inch)
3
Carriagebolt(3/8x1-1/4inches)
1
2
Backplate1
Installthehigh-owassembly.
3
Belt1Routethebelt.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:IfyouareinstallingthiskitontotheGrandstandMultiForceSnowMachine,youalsoneed
toinstallaclutchontothemachine.ContactyourAuthorizedServiceDealer.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.DisengagethePTO,engagetheparkingbrake,
andmovethemotion-controlleversoutwardto
theNEUTRAL-LOCKposition.
3.Shutofftheengineandremovethekey.
2
InstallingtheHigh-Flow
Assembly
Partsneededforthisprocedure:
1
High-owassembly
1Rearbracket
1Latchpin
1
Smallhairpincotter
1Largehairpincotter
1Frontbracket
2
Carriagebolt(3/8x2-3/4inches)
2
Spacer
3
Nut(3/8inch)
1
Carriagebolt(3/8x1-1/4inches)
1Backplate
Procedure
Note:Youmayneedasecondpersonorjackstands
toholduptheassemblyasyouinstallittothe
machine.
1.Removethemowerdeck;refertotheOperator’s
Manualforthemachine.
2.Removethe2bolts(3/8x1-1/4inches)and2
nuts(3/8inch)fromtherightsideofthemachine
(Figure2).
Important:Ensurethatthefanshroud
insidetheframedoesnotfallontothe
transaxleasyouremovethehardware.
g209230
Figure2
1.Nut(3/8inch)3.Bolt(3/8x1-1/4inches)
2.Rearbracket
3.Usetheboltsandnutsyoujustremovedto
securetherearbracketfromthekitandthefan
shroudtothemachineframe(Figure2).Torque
to41to49N∙m(30to36ft-lb).
4.Looselyinstallthefrontbracketandbackplate
totherighttubeframe,approximately44cm
(17-1/4inches)infrontoftherearbracket
(Figure3),using1carriagebolt(3/8x1-1/4
inches),2carriagebolts(3/8x2-3/4inches),
2spacers,and3nuts(3/8inch)asshownin
(Figure4).
g210668
Figure3
1.44cm(17-1/4inches)
3
g209229
Figure4
1.Tubeframe5.Spacer
2.Carriagebolt(3/8x1-1/4
inches)
6.Frontbracket
3.Nut(3/8inch)7.Carriagebolt(3/8x2-3/4
inches)
4.Backplate
5.Installthehigh-owassemblyontothefrontand
rearbrackets,adjustingthefrontbracketas
necessary.Securetheassemblytorearbracket
usingthesmallhairpincotterandlatchpin,and
secureitonthemountpinofthefrontbracket
usingthelargehairpincotter(Figure5).
g209503
Figure5
1.Smallhairpincotter
3.Largehairpincotter
2.Latchpin4.Mountpin
6.Torquetheboltsonthefrontandrearbrackets
to37to45N∙m(27to33ft-lb).
3
RoutingtheBelt
Partsneededforthisprocedure:
1Belt
Procedure
Routethebeltaroundthemachineclutchpulleyand
idlerpulley(Figure6).
Note:Thebeltcomesfromthefactoryalready
attachedtothehigh-owpumppulley.Usearatchet
topullbacktheidlerarmtorelievetensiononthe
spring;youdonotneedtoremovethespringfrom
theidlerpulley(Figure7)
g209259
Figure6
Viewbelowthemachine
1.Clutchpulley3.High-owpumppulley
2.Belt4.Idlerpulley
g214199
Figure7
Topview
1.Idlerarm2.Idlerpulley
4
Operation
ConnectinganAttachment
Important:DonotengagethemachinePTO
withoutanattachmentconnectedtothehigh-ow
assembly.
Important:Checkthehydraulic-uidlevelbefore
engagingtheattachment;refertoCheckingthe
HydraulicFluid(page6).
1.Parkthemachineonalevelsurface,disengage
thePTO,engagetheparkingbrake,and
movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey.
3.Connecttheattachmenthosestothehigh-ow
assemblyquick-disconnectcouplers(Figure8).
Note:Wipeanydirtandcontaminantsfrom
thecouplersbeforeconnectingthemtothe
attachmenthoses.
g209505
Figure8
1.Femaleconnector2.Maleconnector
4.Starttheengine.
5.Movetheenginethrottlebetween1/2and3/4
throttleandengagethePTO.
Note:Incoldweather,allowtheattachment
torunforafewminutesbeforeincreasingthe
throttletofullthrottle.
6.Ensurethattheattachmentrunssmoothlyprior
tooperationundernormalworkconditions.
RemovingtheAssembly
1.Parkthemachineonalevelsurface,disengage
thePTO,engagetheparkingbrake,and
movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey.
3.Disconnectanyattachmentsfromthe
quick-disconnectcouplers.Coverthecouplers.
4.Removethebelt(Figure6).
5.Removethesmallhairpincotterandlatchpin
fromtherearoftheassembly(Figure9).
g209503
Figure9
1.Smallhairpincotter
3.Largehairpincotter
2.Latchpin4.Mountpin
6.Removethelargehairpincotterfromthemount
pinonthefrontoftheassembly(Figure9).
7.Lifttheassemblyoffthefrontandrearbrackets
attachedtothemachine.
Note:Ifyouareinstallingthemowerdeck,you
donotneedtoremovethebrackets.
8.Ifyouwillbeinstallingabaggertothemachine,
removethefrontandrearbrackets(seeFigure
2andFigure4).Installtheboltsandnutsfrom
therearbrackettothesecurethefanshroudto
themachine.
Important:Ensurethatthefanshroud
insidetheframedoesnotfallontothe
transaxleasyouremovethehardware.
Note:T oinstalltheassemblyonthemachineagain,
referto2InstallingtheHigh-FlowAssembly(page3).
5
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst75hours
•Changethehydraulicuid,lter,andscreentting.
Beforeeachuseordaily
•Checkthehydraulic-uidlevel.
•Cleandebrisfromthecooler.
Every100hours
•Checkthebelt.
Every250hours
•Changethehydraulicuid,lter,andscreentting.
CheckingtheHydraulic
Fluid
ServiceInterval:Beforeeachuseordaily
HydraulicFluidType:Toro®HYPR-OIL™500
hydraulicoil
HydraulicFluidCapacity:4.7L(1.25USgallons)
1.Parkthemachineonalevelsurface,disengage
thePTO,engagetheparkingbrake,and
movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey.Allow
themachinetocool.
3.Removethebreathercapandwipeoffthe
dipstickwithacleanrag(Figure10).
4.Insertthedipstickintothetank,butdonotthread
thecap;thenremoveitandchecktheuidlevel
(Figure10).
Note:Theuidlevelshouldbebetweenthe
upperandlowerlinesonthedipstick.
g209517
Figure10
1.Breathercap2.Fluidlevel
5.Iftheuidlevelislow,addhydraulicuidtothe
tankuntilthelevelisbetweentheupperand
lowerlinesonthedipstick(Figure10).
6.Installthebreathercap.
6
ChangingtheHydraulic
Fluid,Filter,andScreen
Fitting
ServiceInterval:Aftertherst75hours
Every250hours/Yearly(whichevercomesrst)
1.Parkthemachineonalevelsurface,disengage
thePTO,engagetheparkingbrake,and
movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey.Allow
themachinetocool.
WARNING
Hothydraulicuidcancausesevere
burns.
Allowthehydraulicuidtocoolbefore
performinganymaintenanceonthe
hydraulicsystem.
3.Placeadrainpanunderthe90-degreetting
(Figure11).
g209562
Figure11
Viewfromtheleftsideoftheassembly
1.90-degreetting2.Hydrauliclter
4.Removethehosefromthettingandallowthe
uidtodrain.
5.Installthehosetothetting.
6.Removethetubeandscreenttingfromthetank
andpump(Figure12).Discardthescreentting.
g209573
Figure12
1.Screentting
2.Tube
7.Installthenewscreenttingtothetank(Figure
12).T orquethettingto79to98N∙m(58to72
ft-lb)
8.Installthetubetothescreenttingandpump
(Figure12).
9.Torquetheendsofthetubeto45to56N∙m(33
to41ft-lb).
10.Removethehydrauliclter(Figure11).
11.Lubricatethenewltergasketandllthelter
withhydraulicuid.
12.Ensurethatthelter-mountingareaisclean
andscrewthelteronuntilthegasketcontacts
themountingplate;thentightenthelteran
additional1/10to1/4turn(Figure11).
13.Fillthehydraulictankwithuid;refertoChecking
theHydraulicFluid(page6).
14.Starttheengineandletitrunwithanattachment
connectedforabout2minutestopurgeairfrom
thesystem.
15.Shutofftheengineandcheckforleaks.
7
WARNING
Hydraulicuidescapingunderpressure
canpenetrateskinandcauseinjury.
Fluidinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursby
adoctorfamiliarwiththisformofinjury;
otherwise,gangrenemayresult.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertond
hydraulicleaks;neveruseyour
hands.
CleaningDebrisfromthe
HydraulicCooler
ServiceInterval:Beforeeachuseordaily
1.Parkthemachineonalevelsurface,disengage
thePTO,engagetheparkingbrake,and
movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey.
3.Removeanydebrisbuildupfromthehydraulic
coolerandpumpfanshroud(Figure13).
Note:Youmayusepressurizedairtohelp
removedebristhataredifculttoreach.
g209576
Figure13
1.Hydrauliccooler
2.Pumpfanshroud
ReplacingtheBelt
ServiceInterval:Every100hours
Signsofawornbeltincludesqueakingwhenthebelt
isrotating,afrayedbeltedge,burnmarks,andcracks.
Replacethedeckbeltifanyoftheseconditionsare
evident.
1.Parkthemachineonalevelsurface,disengage
thePTO,engagetheparkingbrake,and
movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey.
3.Removethebeltfromthepulleys(Figure14).
g209259
Figure14
1.Clutchpulley3.High-owpumppulley
2.Belt4.Idlerpulley
4.Installthenewbeltaroundthemachineclutch
pulley,idlerpulley,andhigh-owpumppulley
(Figure14).
Note:Usecarenottocutortwistthebeltas
youslideitunderthepumppulleyandframe.
Youdonotneedtoremovethespringfromthe
idlerpulley.
8
Notes:
Notes:
Notes:
TheToroWarranty
Landscape
ALimitedWarranty(seewarrantyperiodsbelow)Contractor
Equipment(LCE)
RidingProduct
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuanttoanagreement
betweenthem,jointlypromisetorepairtheToroProductslistedbelowifdefectivein
materialsorworkmanship.
Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:
ProductsWarrantyPeriod
GrandStand
®
Mowers
5yearsor1,200hours
2
•Engines
3
3years
ZMaster
®
3000SeriesMowers
5yearsor1,200hours
2
•Engines
3
3years
ZMaster
®
5000SeriesMowers
5yearsor1,200hours
2
•Engines
3
3years
ZMaster
®
6000SeriesMowers
5yearsor1,400hours
2
•Engines
3
3years
ZMaster
®
7000SeriesMowers
4yearsor1,200hours
2
•Engines
3
2years
ZMaster
®
8000SeriesMowers
2years
•Engines
3
3years
TITANHD1500Series
4yearsor500Hours
2
•EnginesToro–4yearsor500hours
TITANHD2000Series
4yearsor750Hours
2
•Engines
3
Kohler–3years
TITANHD2500Series
4yearsor1000Hours
2
•Engines
3
Kawasaki–3years
AllMowers
•Battery90daysPartsandLabor
1yearPartsonly
•BeltsandTires90days
•Attachments1year
1
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialwarrantywouldapply.
2
Whicheveroccursrst.
3
SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenanceprocedures
describedintheOperator'sManual.Suchroutinemaintenance,whetherperformedby
adealerorbyyou,isatyourexpense.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsorworkmanship,
followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir
dealership.Tolocateadealerconvenienttoyou,accessourwebsiteat
www.Toro.com.Youmayalsocallthenumberslistedinitem#3tousethe
24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)totheService
Dealer.Thedealerwilldiagnosetheproblemanddetermineifitiscovered
underwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’sanalysisorwith
theassistanceprovided,contactusat:
ToroWarrantyCompany
CustomerCareDepartment,RLCDivision
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
888-865-5676(U.S.Customers)
888-865-5691(Canadacustomers)
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystemcoverage
andenginewarrantycoverageonsomeproducts.Thisexpresswarrantydoesnot
coverthefollowing:
•Costofregularmaintenanceserviceorparts,suchaslters,fuel,lubricants,oil
changes,sparkplugs,airlters,bladesharpeningorwornblades,cable/linkage
adjustments,orbrakeandclutchadjustments
•Componentsfailingduetonormalwear
•Anyproductorpartwhichhasbeenaltered,misused,neglected,orrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
•Pickupanddeliverycharges
•RepairsorattemptedrepairsbyanyoneotherthananAuthorizedToroService
Dealer
•Repairsnecessaryduetofailuretofollowrecommendedfuelprocedure(consult
Operator'sManualformoredetails)
–Removingcontaminantsfromthefuelsystemisnotcovered
–Useofoldfuel(morethanonemonthold)orfuelwhichcontainsmorethan
10%ethanolormorethat15%MTBE
–Failuretodrainthefuelsystempriortoanyperiodofnon-useoverone
month
GeneralConditions
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorizedToro
ServiceDealerusingT oroapprovedreplacementparts.
NeitherTheToroCompanynorToroWarrantyCompanyisliableforindirect,
incidentalorconsequentialdamagesinconnectionwiththeuseoftheToro
Productscoveredbythiswarranty,includinganycostorexpenseofproviding
substituteequipmentorserviceduringreasonableperiodsofmalfunctionor
non-usependingcompletionofrepairsunderthiswarranty.
Allimpliedwarrantiesofmerchantability(thattheproductistforordinaryuse)
andtnessforuse(thattheproductistforaparticularpurpose)arelimitedto
thedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequentialdamages,
orlimitationsonhowlonganimpliedwarrantylasts,sotheaboveexclusions
andlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrights
whichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry,
province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallother
remediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
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Toro High Flow Hydraulics Kit, GrandStand Multi Force Mower Installation guide
- Type
- Installation guide
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