Enersys OutBack Power GS3548E Owner's manual

Type
Owner's manual

This manual is also suitable for

Radian International Series
Inverter/Charger
GS3548E
GS7048E
Operator’s Manual
About OutBack Power
OutBack Power is a leader in advanced energy conversion technology. OutBack products include true
sine wave inverter/chargers, maximum power point tracking charge controllers, and system
communication components, as well as circuit breakers, batteries, accessories, and assembled systems.
Applicability
These instructions apply to OutBack inverter/charger models GS7048E and GS3548E only.
Contact Information
Address: 17825 – 59th Avenue N.E.
Suite B
Arlington, WA 98223 USA
Website: www.outbackpower.com
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, OUTBACK POWER:
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH
INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
OutBack Power cannot be responsible for system failure, damages, or injury resulting from improper
installation of their products.
Information included in this manual is subject to change without notice.
Notice of Copyright
Radian International Series Inverter/Charger Operator’s Manual © 2012 by OutBack Power.
All Rights Reserved.
Trademarks
OutBack Power and the OutBack Power logo are trademarks owned and used by OutBack Power,
an EnerSys company. These trademarks may be registered in the United States and other countries.
Date and Revision
September 2019, Revision A
Part Number
900-0145-01-02 Rev A
900-0145-01-02 Rev A 3
Table of Contents
Introduction ......................................................................................... 7
Audience ................................................................................................................................... 7
Symbols Used ........................................................................................................................... 7
General Safety .......................................................................................................................... 7
Welcome to OutBack Power ..................... ............................................................................... 8
Inverter Functions ..................................................................................................................... 9
GS7048E ............................................................................................................................................ 10
GS3548E ............................................................................................................................................ 10
Inverter Controls ..................................................................................................................... 10
MATE3-Class System Display and Controller .................................................................................... 1 0
Operation .......................................................................................... 11
Inverter Functionality ............................................................................................................... 11
Description of AC Input Modes ............................................................................................... 11
Generator ........................................................................................................................................... 12
Support ............................................................................................................................................... 13
Grid Tied ............................................................................................................................................. 14
Grid Interface Protection Menu ...................................................................................................................... 15
UPS .................................................................................................................................................... 16
Backup ................................................................................................................................................ 16
Mini Grid ............................................................................................................................................. 16
GridZero ............................................................................................................................................. 18
Description of Inverter Operations .......................................................................................... 21
Inverting .............................................................................................................................................. 21
DC and AC Voltages ...................................................................................................................................... 21
AC Frequency ................................................................................................................................................ 22
Search ........................................................................................................................................................... 22
Input .................................................................................................................................................... 23
AC Current Settings ....................................................................................................................................... 24
AC Source Acceptance .................................................................................................................................. 24
Generator Input .............................................................................................................................................. 25
Transfer ......................................................................................................................................................... 26
Battery Charging ................................................................................................................................. 27
Charge Current .............................................................................................................................................. 27
Charge Cycle ................................................................................................................................................. 28
Advanced Battery Technologies .................................................................................................................... 29
Charging Steps .............................................................................................................................................. 29
New Charging Cycle ...................................................................................................................................... 31
Equalization ................................................................................................................................................... 34
Battery Temperature Compensation .............................................................................................................. 34
Offset .................................................................................................................................................. 36
Grid Support ....................................................................................................................................... 37
Auxiliary Terminals ............................................................................................................................. 39
Metering ........................................................................................... 43
MATE3-Class System Display Screens .................................................................................. 43
Inverter Screens ................................................................................................................................. 43
Battery Screen .................................................................................................................................... 44
Table of Contents
4 900-0145-01-02 Rev A
Troubleshooting ................................................................................. 45
Basic Troubleshooting ............................................................................................................ 45
Module Select ..................................................................................................................................... 50
Error Messages ....................................................................................................................... 51
Warning Messages ................................................................................................................. 52
Temperature Events ........................................................................................................................... 53
GT Warnings ...................................................................................................................................... 53
Disconnect Messages ............................................................................................................. 54
Sell Status ............................................................................................................................... 55
Specifications .................................................................................... 57
Electrical Specifications .......................................................................................................... 57
Mechanical Specifications ....................................................................................................... 58
Environmental Specifications .................................................................................................. 59
Temperature Derating ........................................................................................................................ 59
Regulatory Specifications ....................................................................................................... 60
Certifications ....................................................................................................................................... 60
Compliance ......................................................................................................................................... 60
Specification Conformity ..................................................................................................................... 60
Limiting Charge Current (Multiple Inverters) .......................................................................... 61
Firmware Revision .................................................................................................................. 63
Default Settings and Ranges .................................................................................................. 6 3
Definitions ............................................................................................................................... 68
Index ............................................................................................... 69
Table of Contents
900-0145-01-02 Rev A 5
List of Tables
Table 1 Summary of Input Modes ............................................................................ 19
Table 2 Charge Currents for Radian Models ............................................................ 27
Table 3 Offset Interaction with AC Source ............................................................... 36
Table 4 AUX Mode Functions .................................................................................. 42
Table 5 Troubleshooting ........................................................................................... 45
Table 6 Error Troubleshooting .................................................................................. 51
Table 7 Warning Troubleshooting ............................................................................ 52
Table 8 Inverter Temps ............................................................................................ 53
Table 9 Grid Tie Warnings ....................................................................................... 53
Table 10Disconnect Troubleshooting ........................................................................ 54
Table 11Sell Status Messages .................................................................................. 55
Table 12Electrical Specifications for Radian Models ................................................. 57
Table 13Mechanical Specifications for Radian Models ............................................. 58
Table 14Environmental Specifications for Radian Models ........................................ 59
Table 15Chargers On and Current Settings ............................................................. 62
Table 16Charge Currents for Calculations ................................................................ 62
Table 17Radian Menu Items ..................................................................................... 63
Table 18 Terms and Definitions ................................................................................. 68
List of Figures
Figure 1 Radian International Series Inverter/Charger ................................................ 8
Figure 2 Charging Stages Over Time ........................................................................ 28
Figure 3 Charging Stages Over Time (24/7) .............................................................. 28
Figure 4 Repeated Charging (1
st
and 2
nd
Cycles) ...................................................... 32
Figure 5 Repeated Charging (3
rd
, 4
th
, and 5
th
Cycles) ............................................... 33
Figure 6 Grid Support Function Screen ..................................................................... 38
Figure 7 Home Screen .............................................................................................. 43
Figure 8 Inverter Screens .......................................................................................... 43
Figure 9 Battery Screen ............................................................................................. 44
Figure 10 AC Test Points ............................................................................................. 45
Figure 11 Temperature Derating .................................................................................. 59
Table of Contents
6 900-0145-01-02 Rev A
THIS PAGE INTENTIONALLY LEFT BLANK.
900-0145-01-02 Rev A
7
Introduction
Audience
This book provides instructions for the functional settings and operation of this product.
These instructions are for use by qualified personnel who meet all local and governmental
code requirements for licensing and training for the installation of electrical power systems
with AC and DC voltage up to 600 volts. This product is only serviceable by qualified personnel.
Do not use this product without reading the
Radian International Series Inverter/Charger
Installation Manual
.
Symbols Used
W
ARNING: Hazard to Human Life
This type of notation indicates that the hazard could be harmful to human life.
CAUTION: Hazard to Equipment
This type of notation indicates that the hazard may cause damage to the equipment.
IMPORTANT:
This type of notation indicates that the information provided is important to the installation,
operation and/or maintenance of the equipment. Failure to follow the recommendations in
such a notation could result in voiding the equipment warranty.
NOTE:
This type of notation indicates useful information. This symbol is not always used.
MORE INFORMATION
When this symbol appears next to text, it means that more information is available in other manuals relating to the
subject. The most common reference is to the Radian International Series Inverter/Charger Installation Manual.
Another common reference is the system display manual.
General Safety
W
ARNING: Limitations on Use
This equipment is NOT intended for use with life support equipment or other medical
equipment or devices.
W
ARNING: Reduced Protection
If this product is used in a manner not specified by GS product literature, the product’s
internal safety protection may be impaired.
CAUTION: Equipment Damage
Only use components or accessories recommended or sold by OutBack Power or its
authorized agents.
Introduction
8
900-0145-01-02 Rev A
Welcome to OutBack Power
Thank you for purchasing the OutBack Radian International Series Inverter/Charger. It is
designed to offer a complete power conversion system between batteries and AC power.
As part of an OutBack Grid/Hybrid™ system, it can provide off-grid power, grid backup power,
or grid-interactive service which sells excess renewable energy back to the utility.
Figure 1 Radian International Series Inverter/Charger
Introduction
900-0145-01-02 Rev A
9
Inverter Functions
o
Battery-to-AC inverting which delivers power to run backup loads and other functions
Provides single-phase output
Adjustable range of output voltage
Settable nominal output frequency
o
AC-to-battery charging (OutBack systems are battery-based)
Accepts a wide variety of AC sources
Requires single-phase input
o
Uses battery energy stored from renewable resources
Can utilize stored energy from many sources (PV arrays, wind turbines, etc.)
OutBack FLEXmax charge controllers will optimize PV power production as part of a
Grid/Hybrid system
o
Dual AC inputs allow direct connection to utility grid and AC generator
o
Rapid transfer between AC source and inverter output with minimal delay time
o
Uses the MATE3™ class of System Display and Controller products, or the AXS Port™ SunSpec
Modbus Interface (sold separately) for user interface as part of a Grid/Hybrid system
o
Supports the OPTICS RE™ online tool
1
for a cloud-based remote monitoring and control application
Requires MATE3-class device
Visit www.outbackpower.com to download
o
Uses the HUB10.3™ Communications Manager for stacking as part of a Grid/Hybrid system
Stackable in parallel configuration up to ten inverters
Stackable in three-phase configuration with up to nine inverters
o
Grid support functionality
o
Field-upgradeable firmware (from www.outbackpower.com); requires MATE3-class product
or AXS Port
o
Seven selectable input modes for different applications
Generator
Support
Grid Tied
UPS
Backup
Mini Grid
GridZero
NOTE:
This product has a settable AC output range. In this book, many references to the output
refer to the entire range. However, some references are made to 230 Vac or 50 Hz output.
These are intended as examples only.
1
Outback Power Technologies Intuitive Control System for Renewable Energy
Introduction
10
900-0145-01-02 Rev A
GS7048E
o
7,000 watts (7 kW) continuous power at 48 Vdc
o
16.3 kVA peak surge capacity
o
Modular internal design allows low idle consumption, high efficiency at both high and low
power operation
GS3548E
o
3,500 watts (3.5 kW) continuous power at 48 Vdc
o
8.2 kVA peak surge capacity
Inverter Controls
The Radian inverter has no external controls or display pre-installed. It can operate normally
without an external control or interface. Basic modes and settings are pre-programmed at the
factory. (See page 63 for default settings.) However, certain products can monitor, operate, or
program the Radian. These include OPTICS RE and the MATE3 class of system display.
See the
Radian International Series Inverter/Charger Installation Manual
for information on
wiring a manual on/off switch.
MATE3-Class System Display and Controller
The MATE3 class of system display products (sold separately) includes the MATE3 and the
MATE3s. These are designed to accommodate programming and monitoring of a Grid/Hybrid
power system. The system display provides the means to adjust the factory default settings to
correctly match the installation where needed. It provides the means to monitor system
performance and troubleshoot fault or shutdown conditions. It also has data logging and
interface functions using the Internet.
Once settings are modified using a MATE3-class device, it can be removed from the installation.
The settings are stored in the nonvolatile memory of the Radian inverter. However, it is highly
recommended to include a system display as part of the system. This provides the means to
monitor system performance and respond quickly should it be necessary to correct a fault or
shutdown condition.
In a MATE3-class device, the Profile Wizard is a guided program for rapidly configuring devices.
It prevents the need for repetitive programming when multiple common devices are used. After
collecting user input, it can automatically configure inverters to a series of preset values.
Affected fields include system type, battery charging, and AC source configuration.
IMPORTANT:
The Radian inverter is only compatible with the MATE3 class of system display products.
Radian revision 001.005.004 or lower can be used with any revision of MATE3s but can only
be used with MATE3 revision 002.017.000 or higher. This product is not intended for use with
the OutBack MATE or MATE2 products.
To operate a Radian with firmware revision 001.006.063 or higher, the following is required:
A MATE3s system display with revision 001.001.000 or higher.
A MATE3 system display with revision 003.0017.001 or higher.
The Radian inverter can use the OPTICS RE online tool as a system display. OPTICS RE
must be used in conjunction with a MATE3-class system display or with the AXS Port
SunSpec Modbus Interface.
Some functions are not based in the inverter, but are part of the system display’s firmware.
They will not function if the system display is removed.
900-0145-01-02 Rev A
11
Operation
Inverter Functionality
The Radian inverter can be used for many applications. Some of the inverter’s operations occur
automatically. Others are conditional or must be enabled manually before they will operate.
Most of the inverter’s individual operations and functions can be programmed using the system
display. This allows customization or fine tuning of the inverter’s performance.
The Radian inverter has two sets of input connections, which are labeled
G
RID
and
G
EN
. Two
different AC sources can be connected during inverter installation.
Before operating the inverter:
The operator needs to define the application and decide which functions will be needed.
The Radian inverter is programmed with seven AC input modes. Each mode is optimized for a
particular application. Some modes contain functions unique to that mode.
The modes are described in detail following this section. To help decide which mode will be
used, the basic points of each mode are compared in Table 1 on page 19.
Apart from the input modes, Radian inverters possess a set of common functions or operations.
These operations are described in detail beginning on page 20. Most of these items operate the
same regardless of which input mode is selected. The exceptions are noted where appropriate.
NOTE:
The Radian’s battery charger uses the same programming and settable limits regardless of
which input is used. It does not have independent charger settings on each input.
Each distinct mode, function, or operation is accompanied by a symbol representing the inverter
and that operation:
The symbols may have other features depending on the operation.
Description of AC Input Modes
These modes control aspects of how the inverter interacts with AC input sources. Each mode is
intended to optimize the inverter for a particular application. The names of the modes are
Generator
,
Support
,
Grid Tied
,
UPS
,
Backup
,
Mini Grid
, and
GridZero
. The modes are
summarized and compared in Table 1. See page 19.
Both of the Radian’s inputs,
G
RID
and
G
EN
, can be programmed for separate modes.
o
The
G
RID
input can be set in the
Grid AC Input Mode and Limits
menu.
o
The
G
EN
input can be set in the
Gen AC Input Mode and Limits
menu.
AC
IN
AC
OUT
DC
TRANSFER
These items represent the input from the AC
source, the output to the AC loads, DC functions
(inverting, charging, etc.), and the transfer relay.
Arrows on each symbol represent power flow.
Operation
12
900-0145-01-02 Rev A
NOTE:
The input terminals are labeled for grid and generator due to common conventions, not
because of inverter requirements. Each input can accept any AC source as long as it
meets the requirements of the Radian inverter and the selected input mode. If
necessary, the G
EN
terminals can accept grid power. The opposite is also true.
However, if using the Gen Alert or AGS functions, the generator must use the G
EN
terminals. See page 40 for details on Gen Alert and the system display literature for
details on AGS.
When multiple inverters are stacked together in parallel, the master inverter’s input mode is
imposed on all slaves. (See the stacking section in the
Installation Manual
.) The slave settings
are not changed; they retain any mode that was previously programmed. However, the slave
will ignore its programmed mode and use that of the master. This also applies to any
parameters in the mode menu (
Voltage Limit
,
Connect Delay
, and so on).
If inverters are stacked using subphase masters, the subphase masters will observe the AC
input mode and many of the settings used by the master inverter. However, they need to be
individually programmed as appropriate for AC output voltage and frequency. They also need
to be programmed for AC input voltage and frequency (for both AC inputs).
The following pages compare the various features of each input mode.
Generator
The
Generator
mode allows the use of a wide range of AC sources, including generators with a
rough or imperfect AC waveform. In other modes, a “noisy” or irregular waveform may not be
accepted by the inverter. (Self-excited induction generators may require this mode when used
with the Radian.)
Generator
allows these waveforms to be accepted. The charging algorithm
of this mode is designed to work well with AC generators regardless of power quality or
regulation mechanism. The generator must still comply with the inverter’s nominal input
specifications. (See page 24.)
BENEFITS
:
o
This mode enables the battery charging function to tolerate a wider range of generator performance
and waveform irregularities than other modes. See page 25 for recommended parameters for sizing
a generator.
o
Generator
mode can also be used to accommodate grid variability or irregularities. The inverter will
not export power to the grid in this mode.
o
A programmable delay timer is available which will allow a generator to stabilize before connection.
In MATE3-class system displays, this menu item is
Connect Delay
. It is available in both the
Grid
AC Input Mode and Limits
and the
Gen AC Input Mode and Limits
menus, depending on which
input is being programmed.
NOTES
:
o
Any AC fluctuations accepted by the inverter will transfer to the output. The loads will be exposed to
these fluctuations. It may not be advisable to install sensitive loads under these conditions.
o
The name of
Generator
mode does not mean that the inverter requires a generator input when
using this mode. The use of this mode does not require the use of the
G
EN
input terminals; either
input can be used. Conversely, the inverter is not required to be placed in this mode just because a
generator is installed.
Operation
900-0145-01-02 Rev A
13
Support
The
Support
mode is intended for systems that use the utility grid or a generator. In some
cases the amount of current available from the source is limited due to size, wiring, or other
reasons. If large loads are required, the Radian inverter augments (supports) the AC source.
The inverter uses battery power and additional sources to ensure that the loads receive the
power they demand.
In a MATE3-class system display, the
Grid Input AC Limit
dictates the maximum AC draw for
the
G
RID
input. The
Gen Input AC Limit
sets the maximum draw for the
G
EN
input. The
Support
function takes effect if the AC demand on either input exceeds the
AC Limit
setting.
BENEFITS
:
o
Large inverter loads can be powered while staying connected to the AC input, even if the input is
limited. The added battery power prevents overload of the input source, but the batteries are not in
constant use.
o
The Radian inverter will offset the loads with excess renewable energy if it is available from the
batteries. See page 36 for more information on the
Offset
function.
NOTES
:
IMPORTANT:
The inverter will draw energy from the batteries when the loads exceed the appropriate
AC Limit
. With sustained loads and no other DC source, the batteries may discharge to the
Low Battery Cut-Out
point. The inverter will shut down with a
Low Battery
error. (See
pages 21 and 51.) To prevent the loss of power, load use should be planned accordingly.
IMPORTANT:
A “noisy” or irregular AC source may prevent
Support
from working normally. The inverter
will transfer the power, but will not support the source, charge the batteries, or interact with
the current in any other way. This problem is more common with generators smaller than
the wattage of the inverter.
o
Because the inverter limits the current draw from the AC source, it will reduce the charge rate as
necessary to support the loads. If the loads equal the appropriate
AC Limit
setting, the charge rate
will be zero.
o
If the AC loads exceed the AC Limit setting, the
Support
function is activated. Instead of charging,
the inverter will take power from the batteries and use it to support the incoming AC current.
o
The
Support
function is not available in any other input mode.
Operation
14
900-0145-01-02 Rev A
Grid Tied
IMPORTANT:
Selling power to the utility company requires the authorization of the local electric jurisdiction.
How the utility company accommodates this will depend on their policies on the issue. Some
may pay for power sold; others may issue credit. Some policies may prohibit the use of this
mode altogether. Please check with the utility company and obtain their permission before
using this mode.
The
Grid Tied
mode allows the Radian inverter to become grid-interactive. This means that in
addition to using power from the utility grid for charging and loads, the inverter can also convert
excess battery power and sell it to the utility grid. Excess battery power usually comes from
renewable energy sources, such as PV arrays, hydroelectric turbines, and wind turbines.
o
The grid-interactive function uses
Offset
operation. See page 36 for more information.
o
The grid-interactive function utilizes the
Grid Support
settings. See page 37 for more information.
BENEFITS
:
o
Excess power is returned to the utility grid.
The inverter will offset the loads with excess renewable energy if it is available from the batteries.
If the excess energy is greater than the AC (load) demand, the excess will be sold to the grid.
NOTES
:
o
The inverter has a delay before selling will begin. This function, the
Re-Connect Delay Timer
, has a
default setting of five minutes. During this time, the inverter will not connect to the utility grid. The
timer is adjustable in the
Grid Interface Protection
menu (see below).
o
Upon initial connection to the utility grid, the inverter may be required to perform a battery charging
cycle. This may delay the operation of the grid-interactive function.
o
The grid-interactive function only operates when excess DC (renewable) power is available.
o
The grid-interactive function is not available in any of the other input modes.
o
Whenever energy produced from the renewable energy source exceeds the loads on the inverter
output, the system display will indicate selling. Any power not consumed by loads on the main panel
will be sold to the grid.
o
The amount of power an inverter can sell is not necessarily equal to its specified output wattage.
The
Maximum Sell Current
can be decreased if it is necessary to limit the power sold. This item is
available in the
Grid Interface Protection
menu (see next page). This setting is not affected by the
AC Limit
settings (see page 24).
The amount of power sold is controlled by the utility grid voltage. The wattage sold equals this
voltage multiplied by the current. For example, if the inverter sells 30 amps and the voltage is
231 Vac, the inverter will sell 6.93 kVA. If the voltage is 242 Vac, the inverter will sell 7.26 kVA.
Additionally, output will vary with inverter temperature, battery type, and other conditions.
This recommendation is specifically for the inverter’s grid-interactive function. In some cases, the
source may be sized larger to account for environmental conditions or the presence of DC loads.
This depends on individual site requirements.
Operation
900-0145-01-02 Rev A 15
Grid Interface Protection Menu
Grid-interactive requirements vary in different locations around the world. The grid-interactive
settings are adjustable in the
Grid Interface Protection
and
Grid Support
menus. These
menus are only available with installer-level access. These settings are generally controlled by
the local authorities or interconnection agreement and should not be altered by the end user.
The installer password must be changed from the default to access these settings. Once it has
been changed, the settings can only be accessed with the installer password.
This menu includes the following:
o
Operating Frequency
. It can be selected to either 50 or 60 Hz. This setting changes the inverter’s
output frequency, but it also changes the input (and grid-interactive) acceptance parameters. See
page 22 for more information on the inverter’s frequency.
o
Clearance Time
during power loss.
o
Maximum Sell Current
when exporting power to the utility.
o
The
Grid Support
menu contains multiple voltage, frequency and time parameters for operation.
The grid-interactive function can only operate while the grid is stable and within specific limits.
In Grid Tied mode, the inverter operates in accordance with the Grid Support settings. If the
AC voltage or frequency vary outside these limits, the inverter will disconnect to isolate itself and
its protected loads. Grid Support settings adhere to specific standards, such as AS/NZS 4777.2
for Australia. These limits override the AC source acceptance limits on page 24, which are used
in most other modes. See page 37 for more information on the Grid Support function.
Before operating in Grid Tied mode, be sure to obtain any necessary interconnection
agreements or related documents from the utility company or local building authority. These
documents will typically specify the grid support and interface protection settings that must be
used for that installation.
The Grid Support menu has a Regulatory Specification screen that displays the standard
currently loaded on the system and the settings loaded into the Grid Support options from a .GIP
file. (See below.) The default standard (and settings) is IEEE 1547.
The items in the following list are the selectable Grid Support options. The utility company may
need to review these items to make certain their standards are met.
Low and High Voltage and Frequency Ride-Through
Fixed Power Factor
Ramping
Frequency Watt
Volt Watt
Volt/VAr
If the grid is outside the parameters of the applicable standard, the inverter disconnects from the
AC source. It will not reconnect until the source meets the voltage and frequency Reconnect
Parameters for the duration of the timer in that menu.
If the inverter stops selling or disconnects due to
Grid Interface Protection, the system display
will show the reason. Sell Status messages are listed on page 55. Disconnect messages are
listed on page 54. Often these messages will be the same.
o
Upload Grid Protection
. This screen automatically loads a “package” of grid support settings from
a .GIP file. See the Installation Manual for instructions.
o
See Table 17 beginning on page 63 for the locations and settings of all menu items in MATE3-class
system display menus, including those on this page.
Operation
16 900-0145-01-02 Rev A
UPS
In
UPS
mode, the Radian’s parameters have been optimized to reduce the response time.
If the utility grid becomes unstable or is interrupted, the Radian can transfer to inverting with
the fastest possible response time. This allows the system to support sensitive AC loads
without interruption.
BENEFITS:
o
Constant power is provided to the loads with virtually no drop in voltage or current.
NOTES:
o
Due to the need for the Radian inverter to react quickly to AC source fluctuations, it must remain fully
active at all times. The inverter requires a continuous consumption of 42 watts.
o
For this reason, the
Search
function does not operate in this mode. (See page 22.)
Backup
The
Backup
mode is intended for systems that have utility grid available as the primary AC
source. This source will pass through the Radian inverter’s transfer circuit and will power the
loads unless utility power is lost. If utility grid power is lost, then the Radian inverter will supply
energy to the loads from the battery bank. When the utility power returns, it will be used to
power the loads again.
BENEFITS:
o
This mode will continuously maintain the batteries in a fully-charged state, unlike the
Support
mode.
It does not have the overhead consumption of the
UPS
mode.
Mini Grid
In
Mini Grid
mode, the Radian inverter automatically rejects an AC source and runs solely from
battery (and renewable) energy. The inverter only connects to the AC source (usually the utility
grid) when the batteries run too low.
The inverter runs on battery-supplied power for as long as the batteries can be sustained. It is
expected that the batteries will also be charged from renewable sources such as PV. When the
batteries become depleted, the system reconnects to the utility grid to operate the loads.
The inverter will reconnect to the utility grid if the battery voltage decreases to the
Connect to
Grid
set point and remains there for the
Delay
time period. These items are shown in Table 17
on page 63.
While connected to the utility grid, the inverter’s charger can be set either On or Off. If the
charger is turned on, the inverter will proceed through a full charging cycle. Upon reaching the
end of the charging cycle, the inverter will disconnect from the grid.
Failure
Failure
Operation
900-0145-01-02 Rev A 17
If the inverter is connected to the grid and the charger is turned off, another source such as
renewable energy should be present to charge the batteries. The inverter will observe the
batteries as if it was charging. When the batteries reach the required voltage and time to end
the cycle, the inverter will disconnect from the grid. This means that the renewable charger
settings must be the same as the inverter (or higher). Check both settings as needed.
See page 27 for more information on the battery charging cycle.
BENEFITS
:
o
Mini Grid
mode allows a system to minimize or eliminate dependence on the utility grid. This is only
possible if certain conditions are met. See below.
NOTES
:
o
The Radian inverter will offset the loads with excess renewable energy if it is available from the
batteries. See page 36 for more information on
Offset
operation. However,
Offset
is inapplicable
when the Radian disconnects from an AC source. The renewable energy supports the inverting
function instead.
o
This mode has similar priorities to the high-battery transfer (
HBX
) function used by a MATE3-class
system display. However, it is not compatible with
HBX
and cannot be used at the same time. When
using
Mini Grid
mode, the user should disable
HBX
to prevent conflicts.
Mini Grid
mode is also incompatible with the system display
Grid Use Time
and
Load Grid Transfer
functions. These functions do not have similar priorities to
Mini Grid
or
HBX
, but they do control the
inverter’s grid connection and disconnection.
Mini Grid
should not be used with these functions.
o
When deciding whether to use
Mini Grid
mode or
HBX
, the user should consider aspects of each.
Mini Grid logic is based in the Radian inverter and can function in the absence of the system
display. HBX logic is based in the system display. It cannot function unless the system display is
installed and operating.
Mini Grid can use utility grid power to fully recharge the batteries every time it reconnects to the
grid. HBX can only do so under specific circumstances.
HBX set points have a wide range of settings. Mini Grid uses settings which protect the batteries
from excessive discharge; however, most settings are automatic and do not allow customization.
HBX works more efficiently with a larger renewable source, but there is no specification for
renewable size. Mini Grid cannot work properly unless the renewable source is larger than the
loads. If this condition is not met, Mini Grid will not disconnect the inverter from the grid.
Mini Grid is one of seven inverter-level functions (modes) which share a single input. Selecting it
prevents any other input mode from being used. HBX is a system-level function which can be
combined with the settings of other input modes.
See the system display literature for more information on HBX mode, Grid Use Time, and
Load Grid Transfer.
Operation
18
900-0145-01-02 Rev A
GridZero
In
GridZero
mode, the Radian inverter remains grid-connected, but prioritizes the use of battery
or renewable sources to run loads. It uses only renewable energy to recharge the batteries.
The inverter tries to “zero” the grid use, drawing on AC power only when needed to supplement
stored DC sources. Note that the inverter draws up to 1 Aac regardless of the DC sources.
In a MATE3-class system display, the selectable options are
DoD Volts
and
DoD Amps
. Any
time the batteries exceed the
DoD Volts
setting by 0.8 Vdc, the Radian will send power from
the batteries to the loads. As the battery voltage decreases to the
DoD Volts
setting, the
inverter will reduce the rate of flow toward zero. It will maintain the batteries at this setting.
The Radian inverter can manage large quantities of power. To prolong cycle life and increase
battery capacity, the rate of discharge can be limited using the
DoD Amps
setting. This item
should be set lower than the current provided by the renewable source.
o
When
DoD Volts
is set low, this mode allows more renewable energy to be delivered from the
batteries to the loads. However, it will also leave less battery reserve in the event of a grid failure.
o
When
DoD Volts
is set high, the batteries will not be discharged as deeply and will retain more of a
backup reserve. However, not as much renewable energy will be sent to the loads.
The renewable energy source needs to exceed the energy demand of all loads and possible
losses. The renewable source must also charge the batteries. The inverter does not charge the
batteries in
GridZero
mode.
BENEFITS:
o
This mode seamlessly blends the use of battery power and grid power. It puts renewable energy to
the most effective use without selling power to the utility grid.
o
GridZero
mode minimizes dependence on the grid as long as certain conditions are met.
o
The inverter remains connected to the utility grid in case the grid is needed. If large loads require the
use of grid power, no transfer is necessary to support the loads.
o
This mode utilizes the
Grid Support
settings. See page 37 for more information on this function.
NOTES:
IMPORTANT:
Setting
DoD Volts
too low will severely discharge the batteries. The battery bank may not
have sufficient reserve to provide backup in the event of a grid failure. To prevent the loss
of power, load use and the
DoD Volts
setting should be planned accordingly.
o
If the renewable energy source is not greater than the size of the inverter loads, this mode will not
work well over time. The renewable source must be capable of charging the batteries as well as
running the loads. This occurs when renewable energy production exceeds the
DoD Amps
setting.
o
The inverter will offset the loads with excess renewable energy if it is available from the batteries.
See page 36 for more information on
Offset
operation. However, the behavior of
Offset
in GridZero
mode is different because it uses the
DoD Volts
exclusively.
o
The inverter’s battery charger cannot be used in this mode. However, the charger menu settings and
timer operations are not changed when this mode is selected.
o
The battery should be discharged whenever possible in the attempt to “zero” the grid usage. If the
DoD Amps setting (or load demand) is too low, the renewable source will be prematurely curtailed.
The system will be unable to use the renewable energy and will then be more dependent on the grid.
The
DoD Amps
setting should be raised periodically until the renewable energy is fully utilized.
Operation
900-0145-01-02 Rev A 19
Table 1 Summary of Input Modes
Mode Summary Benefits Cautions Intended Charger
Generator
Accepts power
from an
irregular or
low-quality
AC source
Can use AC that may be
unusable in other modes
Can charge even with
poor generator or
low-quality AC source
Will pass irregular or
low-quality power to the
output; could damage
sensitive loads
Offset unavailable
Source:
Generator
Loads:
Non-
sensitive
devices
Performs three-stage
charge and goes
silent as specified by
settings.
Support
Adds battery
power to
augment an
AC source that
has limited
output
Can use battery power
in conjunction with
AC source
Offset
operation sends
excess DC to loads
Drains batteries during
support; intended for
intermittent use only
May not function with
low-quality AC source
Source:
Grid or
Generator
Loads:
Can be
larger than
AC source
Performs three-stage
charge and goes
silent as specified by
user settings.
Grid
Tied
Inverter sells
excess power
(renewable) to
utility
Bidirectional input
Can reduce utility bills
and still provide backup
Offset
operation sends
excess DC to loads
Any additional
Offset
excess is sold to the grid
Requires utility approval
Other approvals may be
required depending on
electrical codes
Has exact requirements
for accepting AC input
Requires renewable
energy source
Source:
Grid
Loads:
Any type
Performs three-stage
charge and goes
silent as specified by
user settings.
UPS
In grid failure,
unit switches to
batteries with
fastest possible
response time
Quick backup for
sensitive devices during
grid outage
Uses higher idle power
than other modes
Search
function
unavailable
Offset unavailable
Source:
Grid
Loads:
PC, audio,
video, etc.
Performs three-stage
charge and goes
silent as specified by
user settings.
Backup
In grid failure,
unit switches
batteries to
support loads
Simple use compared
to other modes; often
used with generators for
this reason
Less idle power than
UPS
Does not drain battery as
in
Support
Has none of the special
functions described in
other modes
Source:
Grid or
Generator
Loads:
Any type
Performs three-stage
charge and goes
silent as specified by
user settings.
Mini Grid
Stays off grid
most of the
time; only uses
grid when
batteries low
Can minimize/eliminate
dependence on grid
Offset operation sends
excess DC to loads (but
only when on grid)
Will not work properly
unless renewable source
is above a certain size
Conflicts with related
modes in system display
Source:
Grid
Loads:
Any type
Performs three-stage
charge on reconnect;
if charger is disabled,
inverter emulates
charge cycle from
external source and
reacts accordingly
Grid Zero
On-grid but
actual grid use
is “zeroed out”
with battery and
renewable
power; does not
sell or charge
Can minimize/eliminate
dependence on grid
Offset operation sends
excess DC to loads at
adjustable rate
Remains on-grid to avoid
transfer problems
Discharges batteries
while remaining on grid
Will not work properly
unless renewable source
is above a certain size
Battery charger
inoperative
Source:
Grid
Loads:
Any type
Charger inoperative;
batteries must be
charged using an
external (renewable)
energy source
Operation
20 900-0145-01-02 Rev A
NOTES:
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Enersys OutBack Power GS3548E Owner's manual

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