Enersys OutBack Power GS3548E Owner's manual

Radian International Series

Inverter/Charger

GS3548E

GS7048E

Operator’s Manual

About OutBack Power

OutBack Power is a leader in advanced energy conversion technology. OutBack products include true

sine wave inverter/chargers, maximum power point tracking charge controllers, and system

communication components, as well as circuit breakers, batteries, accessories, and assembled systems.

Applicability

These instructions apply to OutBack inverter/charger models GS7048E and GS3548E only.

Contact Information

Address: 17825 – 59th Avenue N.E.

Suite B

Arlington, WA 98223 USA

Website: www.outbackpower.com

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, OUTBACK POWER:

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER

DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,

INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH

INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

OutBack Power cannot be responsible for system failure, damages, or injury resulting from improper

installation of their products.

Information included in this manual is subject to change without notice.

Notice of Copyright

Trademarks

OutBack Power and the OutBack Power logo are trademarks owned and used by OutBack Power,

an EnerSys company. These trademarks may be registered in the United States and other countries.

Date and Revision

September 2019, Revision A

Part Number

900-0145-01-02 Rev A

900-0145-01-02 Rev A 3

Table of Contents

Introduction ......................................................................................... 7

Audience ................................................................................................................................... 7

Symbols Used ........................................................................................................................... 7

General Safety .......................................................................................................................... 7

Welcome to OutBack Power ..................... ............................................................................... 8

Inverter Functions ..................................................................................................................... 9

GS7048E ............................................................................................................................................ 10

GS3548E ............................................................................................................................................ 10

Inverter Controls ..................................................................................................................... 10

MATE3-Class System Display and Controller .................................................................................... 1 0 

Operation .......................................................................................... 11

Inverter Functionality ............................................................................................................... 11

Description of AC Input Modes ............................................................................................... 11

Generator ........................................................................................................................................... 12

Support ............................................................................................................................................... 13

Grid Tied ............................................................................................................................................. 14

Grid Interface Protection Menu ...................................................................................................................... 15

UPS .................................................................................................................................................... 16

Backup ................................................................................................................................................ 16

Mini Grid ............................................................................................................................................. 16

GridZero ............................................................................................................................................. 18

Description of Inverter Operations .......................................................................................... 21

Inverting .............................................................................................................................................. 21

DC and AC Voltages ...................................................................................................................................... 21

AC Frequency ................................................................................................................................................ 22

Search ........................................................................................................................................................... 22

Input .................................................................................................................................................... 23

AC Current Settings ....................................................................................................................................... 24

AC Source Acceptance .................................................................................................................................. 24

Generator Input .............................................................................................................................................. 25

Transfer ......................................................................................................................................................... 26

Battery Charging ................................................................................................................................. 27

Charge Current .............................................................................................................................................. 27

Charge Cycle ................................................................................................................................................. 28

Advanced Battery Technologies .................................................................................................................... 29

Charging Steps .............................................................................................................................................. 29

New Charging Cycle ...................................................................................................................................... 31

Equalization ................................................................................................................................................... 34

Battery Temperature Compensation .............................................................................................................. 34

Offset .................................................................................................................................................. 36

Grid Support ....................................................................................................................................... 37

Auxiliary Terminals ............................................................................................................................. 39

Metering ........................................................................................... 43

MATE3-Class System Display Screens .................................................................................. 43

Inverter Screens ................................................................................................................................. 43

Battery Screen .................................................................................................................................... 44

Table of Contents

4 900-0145-01-02 Rev A

Troubleshooting ................................................................................. 45

Basic Troubleshooting ............................................................................................................ 45

Module Select ..................................................................................................................................... 50

Error Messages ....................................................................................................................... 51

Warning Messages ................................................................................................................. 52

Temperature Events ........................................................................................................................... 53

GT Warnings ...................................................................................................................................... 53

Disconnect Messages ............................................................................................................. 54

Sell Status ............................................................................................................................... 55

Specifications .................................................................................... 57

Electrical Specifications .......................................................................................................... 57

Mechanical Specifications ....................................................................................................... 58

Environmental Specifications .................................................................................................. 59

Temperature Derating ........................................................................................................................ 59

Regulatory Specifications ....................................................................................................... 60

Certifications ....................................................................................................................................... 60

Compliance ......................................................................................................................................... 60

Specification Conformity ..................................................................................................................... 60

Limiting Charge Current (Multiple Inverters) .......................................................................... 61

Firmware Revision .................................................................................................................. 63

Default Settings and Ranges .................................................................................................. 6 3 

Definitions ............................................................................................................................... 68

Index ............................................................................................... 69

Table of Contents

900-0145-01-02 Rev A 5

List of Tables

Table 1 Summary of Input Modes ............................................................................ 19

Table 2 Charge Currents for Radian Models ............................................................ 27

Table 3 Offset Interaction with AC Source ............................................................... 36

Table 4 AUX Mode Functions .................................................................................. 42

Table 5 Troubleshooting ........................................................................................... 45

Table 6 Error Troubleshooting .................................................................................. 51

Table 7 Warning Troubleshooting ............................................................................ 52

Table 8 Inverter Temps ............................................................................................ 53

Table 9 Grid Tie Warnings ....................................................................................... 53

Table 10 Disconnect Troubleshooting ........................................................................ 54

Table 11 Sell Status Messages .................................................................................. 55

Table 12 Electrical Specifications for Radian Models ................................................. 57

Table 13 Mechanical Specifications for Radian Models ............................................. 58

Table 14 Environmental Specifications for Radian Models ........................................ 59

Table 15 Chargers On and Current Settings ............................................................. 62

Table 16 Charge Currents for Calculations ................................................................ 62

Table 17 Radian Menu Items ..................................................................................... 63

Table 18 Terms and Definitions ................................................................................. 68

List of Figures

Figure 1 Radian International Series Inverter/Charger ................................................ 8

Figure 2 Charging Stages Over Time ........................................................................ 28

Figure 3 Charging Stages Over Time (24/7) .............................................................. 28

Figure 4 Repeated Charging (1

st

and 2

nd

Cycles) ...................................................... 32 

Figure 5 Repeated Charging (3

rd

, 4

th

, and 5

th

Cycles) ............................................... 33

Figure 6 Grid Support Function Screen ..................................................................... 38

Figure 7 Home Screen .............................................................................................. 43

Figure 8 Inverter Screens .......................................................................................... 43

Figure 9 Battery Screen ............................................................................................. 44

Figure 10 AC Test Points ............................................................................................. 45

Figure 11 Temperature Derating .................................................................................. 59

Table of Contents

6 900-0145-01-02 Rev A

THIS PAGE INTENTIONALLY LEFT BLANK.

900-0145-01-02 Rev A

7

Introduction

Audience

This book provides instructions for the functional settings and operation of this product.

These instructions are for use by qualified personnel who meet all local and governmental

code requirements for licensing and training for the installation of electrical power systems

with AC and DC voltage up to 600 volts. This product is only serviceable by qualified personnel.

Do not use this product without reading the

Radian International Series Inverter/Charger

Installation Manual

.

Symbols Used

W

ARNING: Hazard to Human Life

This type of notation indicates that the hazard could be harmful to human life.

CAUTION: Hazard to Equipment

This type of notation indicates that the hazard may cause damage to the equipment.

IMPORTANT:

This type of notation indicates that the information provided is important to the installation,

operation and/or maintenance of the equipment. Failure to follow the recommendations in

such a notation could result in voiding the equipment warranty.

NOTE:

This type of notation indicates useful information. This symbol is not always used.

MORE INFORMATION

When this symbol appears next to text, it means that more information is available in other manuals relating to the

subject. The most common reference is to the Radian International Series Inverter/Charger Installation Manual.

Another common reference is the system display manual.

General Safety

W

ARNING: Limitations on Use

This equipment is NOT intended for use with life support equipment or other medical

equipment or devices.

W

ARNING: Reduced Protection

If this product is used in a manner not specified by GS product literature, the product’s

internal safety protection may be impaired.

CAUTION: Equipment Damage

Only use components or accessories recommended or sold by OutBack Power or its

authorized agents.

Introduction

8

900-0145-01-02 Rev A

Welcome to OutBack Power

Thank you for purchasing the OutBack Radian International Series Inverter/Charger. It is

designed to offer a complete power conversion system between batteries and AC power.

As part of an OutBack Grid/Hybrid™ system, it can provide off-grid power, grid backup power,

or grid-interactive service which sells excess renewable energy back to the utility.

Figure 1 Radian International Series Inverter/Charger

Introduction

900-0145-01-02 Rev A

9

Inverter Functions

o

Battery-to-AC inverting which delivers power to run backup loads and other functions

 Provides single-phase output

 Adjustable range of output voltage

 Settable nominal output frequency

o

AC-to-battery charging (OutBack systems are battery-based)

 Accepts a wide variety of AC sources

 Requires single-phase input

o

Uses battery energy stored from renewable resources

 Can utilize stored energy from many sources (PV arrays, wind turbines, etc.)

 OutBack FLEXmax charge controllers will optimize PV power production as part of a

Grid/Hybrid system

o

Dual AC inputs allow direct connection to utility grid and AC generator

o

Rapid transfer between AC source and inverter output with minimal delay time

o

Uses the MATE3™ class of System Display and Controller products, or the AXS Port™ SunSpec

Modbus Interface (sold separately) for user interface as part of a Grid/Hybrid system

o

Supports the OPTICS RE™ online tool

1

for a cloud-based remote monitoring and control application

 Requires MATE3-class device

 Visit www.outbackpower.com to download

o

Uses the HUB10.3™ Communications Manager for stacking as part of a Grid/Hybrid system

 Stackable in parallel configuration up to ten inverters

 Stackable in three-phase configuration with up to nine inverters

o

Grid support functionality

o

Field-upgradeable firmware (from www.outbackpower.com); requires MATE3-class product

or AXS Port

o

Seven selectable input modes for different applications

 Generator

 Support

 Grid Tied

 UPS

 Backup

 Mini Grid

 GridZero

NOTE:

This product has a settable AC output range. In this book, many references to the output

refer to the entire range. However, some references are made to 230 Vac or 50 Hz output.

These are intended as examples only.

1

Outback Power Technologies Intuitive Control System for Renewable Energy

Introduction

10

900-0145-01-02 Rev A

GS7048E

o

7,000 watts (7 kW) continuous power at 48 Vdc

o

16.3 kVA peak surge capacity

o

Modular internal design allows low idle consumption, high efficiency at both high and low

power operation

GS3548E

o

3,500 watts (3.5 kW) continuous power at 48 Vdc

o

8.2 kVA peak surge capacity

Inverter Controls

The Radian inverter has no external controls or display pre-installed. It can operate normally

without an external control or interface. Basic modes and settings are pre-programmed at the

factory. (See page 63 for default settings.) However, certain products can monitor, operate, or

program the Radian. These include OPTICS RE and the MATE3 class of system display.

See the

Radian International Series Inverter/Charger Installation Manual

for information on

wiring a manual on/off switch.

MATE3-Class System Display and Controller

The MATE3 class of system display products (sold separately) includes the MATE3 and the

MATE3s. These are designed to accommodate programming and monitoring of a Grid/Hybrid

power system. The system display provides the means to adjust the factory default settings to

correctly match the installation where needed. It provides the means to monitor system

performance and troubleshoot fault or shutdown conditions. It also has data logging and

interface functions using the Internet.

Once settings are modified using a MATE3-class device, it can be removed from the installation.

The settings are stored in the nonvolatile memory of the Radian inverter. However, it is highly

recommended to include a system display as part of the system. This provides the means to

monitor system performance and respond quickly should it be necessary to correct a fault or

shutdown condition.

In a MATE3-class device, the Profile Wizard is a guided program for rapidly configuring devices.

It prevents the need for repetitive programming when multiple common devices are used. After

collecting user input, it can automatically configure inverters to a series of preset values.

Affected fields include system type, battery charging, and AC source configuration.

IMPORTANT:

 The Radian inverter is only compatible with the MATE3 class of system display products.

Radian revision 001.005.004 or lower can be used with any revision of MATE3s but can only

be used with MATE3 revision 002.017.000 or higher. This product is not intended for use with

the OutBack MATE or MATE2 products.

 To operate a Radian with firmware revision 001.006.063 or higher, the following is required:

 A MATE3s system display with revision 001.001.000 or higher.

 A MATE3 system display with revision 003.0017.001 or higher.

 The Radian inverter can use the OPTICS RE online tool as a system display. OPTICS RE

must be used in conjunction with a MATE3-class system display or with the AXS Port

SunSpec Modbus Interface.

 Some functions are not based in the inverter, but are part of the system display’s firmware.

They will not function if the system display is removed.

900-0145-01-02 Rev A

11

Operation

Inverter Functionality

The Radian inverter can be used for many applications. Some of the inverter’s operations occur

automatically. Others are conditional or must be enabled manually before they will operate.

Most of the inverter’s individual operations and functions can be programmed using the system

display. This allows customization or fine tuning of the inverter’s performance.

The Radian inverter has two sets of input connections, which are labeled

G

RID

and

G

EN

. Two

different AC sources can be connected during inverter installation.

Before operating the inverter:

The operator needs to define the application and decide which functions will be needed.

The Radian inverter is programmed with seven AC input modes. Each mode is optimized for a

particular application. Some modes contain functions unique to that mode.

The modes are described in detail following this section. To help decide which mode will be

used, the basic points of each mode are compared in Table 1 on page 19.

Apart from the input modes, Radian inverters possess a set of common functions or operations.

These operations are described in detail beginning on page 20. Most of these items operate the

same regardless of which input mode is selected. The exceptions are noted where appropriate.

NOTE:

The Radian’s battery charger uses the same programming and settable limits regardless of

which input is used. It does not have independent charger settings on each input.

Each distinct mode, function, or operation is accompanied by a symbol representing the inverter

and that operation:

The symbols may have other features depending on the operation.

Description of AC Input Modes

These modes control aspects of how the inverter interacts with AC input sources. Each mode is

intended to optimize the inverter for a particular application. The names of the modes are

Generator

,

Support

,

Grid Tied

,

UPS

,

Backup

,

Mini Grid

, and

GridZero

. The modes are

summarized and compared in Table 1. See page 19.

Both of the Radian’s inputs,

G

RID

and

G

EN

, can be programmed for separate modes.

o

The

G

RID

input can be set in the

Grid AC Input Mode and Limits

menu.

o

The

G

EN

input can be set in the

Gen AC Input Mode and Limits

menu.

AC

IN

AC

OUT

DC

TRANSFER

These items represent the input from the AC

source, the output to the AC loads, DC functions

(inverting, charging, etc.), and the transfer relay.

Arrows on each symbol represent power flow.

Operation

12

900-0145-01-02 Rev A

NOTE:

 The input terminals are labeled for grid and generator due to common conventions, not

because of inverter requirements. Each input can accept any AC source as long as it

meets the requirements of the Radian inverter and the selected input mode. If

necessary, the G

EN

terminals can accept grid power. The opposite is also true.

 However, if using the Gen Alert or AGS functions, the generator must use the G

EN

terminals. See page 40 for details on Gen Alert and the system display literature for

details on AGS.

When multiple inverters are stacked together in parallel, the master inverter’s input mode is

imposed on all slaves. (See the stacking section in the

Installation Manual

.) The slave settings

are not changed; they retain any mode that was previously programmed. However, the slave

will ignore its programmed mode and use that of the master. This also applies to any

parameters in the mode menu (

Voltage Limit

,

Connect Delay

, and so on).

If inverters are stacked using subphase masters, the subphase masters will observe the AC

input mode and many of the settings used by the master inverter. However, they need to be

individually programmed as appropriate for AC output voltage and frequency. They also need

to be programmed for AC input voltage and frequency (for both AC inputs).

The following pages compare the various features of each input mode.

Generator

The

Generator

mode allows the use of a wide range of AC sources, including generators with a

rough or imperfect AC waveform. In other modes, a “noisy” or irregular waveform may not be

accepted by the inverter. (Self-excited induction generators may require this mode when used

with the Radian.)

Generator

allows these waveforms to be accepted. The charging algorithm

of this mode is designed to work well with AC generators regardless of power quality or

regulation mechanism. The generator must still comply with the inverter’s nominal input

specifications. (See page 24.)

BENEFITS

:

o

This mode enables the battery charging function to tolerate a wider range of generator performance

and waveform irregularities than other modes. See page 25 for recommended parameters for sizing

a generator.

o

Generator

mode can also be used to accommodate grid variability or irregularities. The inverter will

not export power to the grid in this mode.

o

A programmable delay timer is available which will allow a generator to stabilize before connection.

In MATE3-class system displays, this menu item is

Connect Delay

. It is available in both the

Grid

AC Input Mode and Limits

and the

Gen AC Input Mode and Limits

menus, depending on which

input is being programmed.

NOTES

:

o

Any AC fluctuations accepted by the inverter will transfer to the output. The loads will be exposed to

these fluctuations. It may not be advisable to install sensitive loads under these conditions.

o

The name of

Generator

mode does not mean that the inverter requires a generator input when

using this mode. The use of this mode does not require the use of the

G

EN

input terminals; either

input can be used. Conversely, the inverter is not required to be placed in this mode just because a

generator is installed.

Operation

900-0145-01-02 Rev A

13

Support

The

Support

mode is intended for systems that use the utility grid or a generator. In some

cases the amount of current available from the source is limited due to size, wiring, or other

reasons. If large loads are required, the Radian inverter augments (supports) the AC source.

The inverter uses battery power and additional sources to ensure that the loads receive the

power they demand.

In a MATE3-class system display, the

Grid Input AC Limit

dictates the maximum AC draw for

the

G

RID

input. The

Gen Input AC Limit

sets the maximum draw for the

G

EN

input. The

Support

function takes effect if the AC demand on either input exceeds the

AC Limit

setting.

BENEFITS

:

o

Large inverter loads can be powered while staying connected to the AC input, even if the input is

limited. The added battery power prevents overload of the input source, but the batteries are not in

constant use.

o

The Radian inverter will offset the loads with excess renewable energy if it is available from the

batteries. See page 36 for more information on the

Offset

function.

NOTES

:

IMPORTANT:

The inverter will draw energy from the batteries when the loads exceed the appropriate

AC Limit

. With sustained loads and no other DC source, the batteries may discharge to the

Low Battery Cut-Out

point. The inverter will shut down with a

Low Battery

error. (See

pages 21 and 51.) To prevent the loss of power, load use should be planned accordingly.

IMPORTANT:

A “noisy” or irregular AC source may prevent

Support

from working normally. The inverter

will transfer the power, but will not support the source, charge the batteries, or interact with

the current in any other way. This problem is more common with generators smaller than

the wattage of the inverter.

o

Because the inverter limits the current draw from the AC source, it will reduce the charge rate as

necessary to support the loads. If the loads equal the appropriate

AC Limit

setting, the charge rate

will be zero.

o

If the AC loads exceed the AC Limit setting, the

Support

function is activated. Instead of charging,

the inverter will take power from the batteries and use it to support the incoming AC current.

o

The

Support

function is not available in any other input mode.

Operation

14

900-0145-01-02 Rev A

Grid Tied

IMPORTANT:

Selling power to the utility company requires the authorization of the local electric jurisdiction.

How the utility company accommodates this will depend on their policies on the issue. Some

may pay for power sold; others may issue credit. Some policies may prohibit the use of this

mode altogether. Please check with the utility company and obtain their permission before

using this mode.

The

Grid Tied

mode allows the Radian inverter to become grid-interactive. This means that in

addition to using power from the utility grid for charging and loads, the inverter can also convert

excess battery power and sell it to the utility grid. Excess battery power usually comes from

renewable energy sources, such as PV arrays, hydroelectric turbines, and wind turbines.

o

The grid-interactive function uses

Offset

operation. See page 36 for more information.

o

The grid-interactive function utilizes the

Grid Support

settings. See page 37 for more information.

BENEFITS

:

o

Excess power is returned to the utility grid.

 The inverter will offset the loads with excess renewable energy if it is available from the batteries.

 If the excess energy is greater than the AC (load) demand, the excess will be sold to the grid.

NOTES

:

o

The inverter has a delay before selling will begin. This function, the

Re-Connect Delay Timer

, has a

default setting of five minutes. During this time, the inverter will not connect to the utility grid. The

timer is adjustable in the

Grid Interface Protection

menu (see below).

o

Upon initial connection to the utility grid, the inverter may be required to perform a battery charging

cycle. This may delay the operation of the grid-interactive function.

o

The grid-interactive function only operates when excess DC (renewable) power is available.

o

The grid-interactive function is not available in any of the other input modes.

o

Whenever energy produced from the renewable energy source exceeds the loads on the inverter

output, the system display will indicate selling. Any power not consumed by loads on the main panel

will be sold to the grid.

o

The amount of power an inverter can sell is not necessarily equal to its specified output wattage.

The

Maximum Sell Current

can be decreased if it is necessary to limit the power sold. This item is

available in the

Grid Interface Protection

menu (see next page). This setting is not affected by the

AC Limit

settings (see page 24).

 The amount of power sold is controlled by the utility grid voltage. The wattage sold equals this

voltage multiplied by the current. For example, if the inverter sells 30 amps and the voltage is

231 Vac, the inverter will sell 6.93 kVA. If the voltage is 242 Vac, the inverter will sell 7.26 kVA.

Additionally, output will vary with inverter temperature, battery type, and other conditions.

 This recommendation is specifically for the inverter’s grid-interactive function. In some cases, the

source may be sized larger to account for environmental conditions or the presence of DC loads.

This depends on individual site requirements.

Operation

900-0145-01-02 Rev A 15

Grid Interface Protection Menu

Grid-interactive requirements vary in different locations around the world. The grid-interactive

settings are adjustable in the

Grid Interface Protection

and

Grid Support

menus. These

menus are only available with installer-level access. These settings are generally controlled by

the local authorities or interconnection agreement and should not be altered by the end user.

The installer password must be changed from the default to access these settings. Once it has

been changed, the settings can only be accessed with the installer password.

This menu includes the following:

o

Operating Frequency

. It can be selected to either 50 or 60 Hz. This setting changes the inverter’s

output frequency, but it also changes the input (and grid-interactive) acceptance parameters. See

page 22 for more information on the inverter’s frequency.

o

Clearance Time

during power loss.

o

Maximum Sell Current

when exporting power to the utility.

o

The

Grid Support

menu contains multiple voltage, frequency and time parameters for operation.

The grid-interactive function can only operate while the grid is stable and within specific limits.

 In Grid Tied mode, the inverter operates in accordance with the Grid Support settings. If the

AC voltage or frequency vary outside these limits, the inverter will disconnect to isolate itself and

its protected loads. Grid Support settings adhere to specific standards, such as AS/NZS 4777.2

for Australia. These limits override the AC source acceptance limits on page 24, which are used

in most other modes. See page 37 for more information on the Grid Support function.

 Before operating in Grid Tied mode, be sure to obtain any necessary interconnection

agreements or related documents from the utility company or local building authority. These

documents will typically specify the grid support and interface protection settings that must be

used for that installation.

 The Grid Support menu has a Regulatory Specification screen that displays the standard

currently loaded on the system and the settings loaded into the Grid Support options from a .GIP

file. (See below.) The default standard (and settings) is IEEE 1547.

 The items in the following list are the selectable Grid Support options. The utility company may

need to review these items to make certain their standards are met.

 Low and High Voltage and Frequency Ride-Through

 Fixed Power Factor

 Ramping

 Frequency Watt

 Volt Watt

 Volt/VAr

If the grid is outside the parameters of the applicable standard, the inverter disconnects from the

AC source. It will not reconnect until the source meets the voltage and frequency Reconnect

Parameters for the duration of the timer in that menu.

 If the inverter stops selling or disconnects due to

Grid Interface Protection, the system display

will show the reason. Sell Status messages are listed on page 55. Disconnect messages are

listed on page 54. Often these messages will be the same.

o

Upload Grid Protection

. This screen automatically loads a “package” of grid support settings from

a .GIP file. See the Installation Manual for instructions.

o

See Table 17 beginning on page 63 for the locations and settings of all menu items in MATE3-class

system display menus, including those on this page.

Operation

16 900-0145-01-02 Rev A

UPS

In

UPS

mode, the Radian’s parameters have been optimized to reduce the response time.

If the utility grid becomes unstable or is interrupted, the Radian can transfer to inverting with

the fastest possible response time. This allows the system to support sensitive AC loads

without interruption.

BENEFITS:

o

Constant power is provided to the loads with virtually no drop in voltage or current.

NOTES:

o

Due to the need for the Radian inverter to react quickly to AC source fluctuations, it must remain fully

active at all times. The inverter requires a continuous consumption of 42 watts.

o

For this reason, the

Search

function does not operate in this mode. (See page 22.)

Backup

The

Backup

mode is intended for systems that have utility grid available as the primary AC

source. This source will pass through the Radian inverter’s transfer circuit and will power the

loads unless utility power is lost. If utility grid power is lost, then the Radian inverter will supply

energy to the loads from the battery bank. When the utility power returns, it will be used to

power the loads again.

BENEFITS:

o

This mode will continuously maintain the batteries in a fully-charged state, unlike the

Support

mode.

It does not have the overhead consumption of the

UPS

mode.

Mini Grid

In

Mini Grid

mode, the Radian inverter automatically rejects an AC source and runs solely from

battery (and renewable) energy. The inverter only connects to the AC source (usually the utility

grid) when the batteries run too low.

The inverter runs on battery-supplied power for as long as the batteries can be sustained. It is

expected that the batteries will also be charged from renewable sources such as PV. When the

batteries become depleted, the system reconnects to the utility grid to operate the loads.

The inverter will reconnect to the utility grid if the battery voltage decreases to the

Connect to

Grid

set point and remains there for the

Delay

time period. These items are shown in Table 17

on page 63.

While connected to the utility grid, the inverter’s charger can be set either On or Off. If the

charger is turned on, the inverter will proceed through a full charging cycle. Upon reaching the

end of the charging cycle, the inverter will disconnect from the grid.

Failure

Operation

900-0145-01-02 Rev A 17

If the inverter is connected to the grid and the charger is turned off, another source such as

renewable energy should be present to charge the batteries. The inverter will observe the

batteries as if it was charging. When the batteries reach the required voltage and time to end

the cycle, the inverter will disconnect from the grid. This means that the renewable charger

settings must be the same as the inverter (or higher). Check both settings as needed.

See page 27 for more information on the battery charging cycle.

BENEFITS

:

o

Mini Grid

mode allows a system to minimize or eliminate dependence on the utility grid. This is only

possible if certain conditions are met. See below.

NOTES

:

o

The Radian inverter will offset the loads with excess renewable energy if it is available from the

batteries. See page 36 for more information on

Offset

operation. However,

Offset

is inapplicable

when the Radian disconnects from an AC source. The renewable energy supports the inverting

function instead.

o

This mode has similar priorities to the high-battery transfer (

HBX

) function used by a MATE3-class

system display. However, it is not compatible with

HBX

and cannot be used at the same time. When

using

Mini Grid

mode, the user should disable

HBX

to prevent conflicts.

Mini Grid

mode is also incompatible with the system display

Grid Use Time

and

Load Grid Transfer

functions. These functions do not have similar priorities to

Mini Grid

or

HBX

, but they do control the

inverter’s grid connection and disconnection.

Mini Grid

should not be used with these functions.

o

When deciding whether to use

Mini Grid

mode or

HBX

, the user should consider aspects of each.

 Mini Grid logic is based in the Radian inverter and can function in the absence of the system

display. HBX logic is based in the system display. It cannot function unless the system display is

installed and operating.

 Mini Grid can use utility grid power to fully recharge the batteries every time it reconnects to the

grid. HBX can only do so under specific circumstances.

 HBX set points have a wide range of settings. Mini Grid uses settings which protect the batteries

from excessive discharge; however, most settings are automatic and do not allow customization.

 HBX works more efficiently with a larger renewable source, but there is no specification for

renewable size. Mini Grid cannot work properly unless the renewable source is larger than the

loads. If this condition is not met, Mini Grid will not disconnect the inverter from the grid.

 Mini Grid is one of seven inverter-level functions (modes) which share a single input. Selecting it

prevents any other input mode from being used. HBX is a system-level function which can be

combined with the settings of other input modes.

 See the system display literature for more information on HBX mode, Grid Use Time, and

Load Grid Transfer.

Operation

18

900-0145-01-02 Rev A

GridZero

In

GridZero

mode, the Radian inverter remains grid-connected, but prioritizes the use of battery

or renewable sources to run loads. It uses only renewable energy to recharge the batteries.

The inverter tries to “zero” the grid use, drawing on AC power only when needed to supplement

stored DC sources. Note that the inverter draws up to 1 Aac regardless of the DC sources.

In a MATE3-class system display, the selectable options are

DoD Volts

and

DoD Amps

. Any

time the batteries exceed the

DoD Volts

setting by 0.8 Vdc, the Radian will send power from

the batteries to the loads. As the battery voltage decreases to the

DoD Volts

setting, the

inverter will reduce the rate of flow toward zero. It will maintain the batteries at this setting.

The Radian inverter can manage large quantities of power. To prolong cycle life and increase

battery capacity, the rate of discharge can be limited using the

DoD Amps

setting. This item

should be set lower than the current provided by the renewable source.

o

When

DoD Volts

is set low, this mode allows more renewable energy to be delivered from the

batteries to the loads. However, it will also leave less battery reserve in the event of a grid failure.

o

When

DoD Volts

is set high, the batteries will not be discharged as deeply and will retain more of a

backup reserve. However, not as much renewable energy will be sent to the loads.

The renewable energy source needs to exceed the energy demand of all loads and possible

losses. The renewable source must also charge the batteries. The inverter does not charge the

batteries in

GridZero

mode.

BENEFITS:

o

This mode seamlessly blends the use of battery power and grid power. It puts renewable energy to

the most effective use without selling power to the utility grid.

o

GridZero

mode minimizes dependence on the grid as long as certain conditions are met.

o

The inverter remains connected to the utility grid in case the grid is needed. If large loads require the

use of grid power, no transfer is necessary to support the loads.

o

This mode utilizes the

Grid Support

settings. See page 37 for more information on this function.

NOTES:

IMPORTANT:

Setting

DoD Volts

too low will severely discharge the batteries. The battery bank may not

have sufficient reserve to provide backup in the event of a grid failure. To prevent the loss

of power, load use and the

DoD Volts

setting should be planned accordingly.

o

If the renewable energy source is not greater than the size of the inverter loads, this mode will not

work well over time. The renewable source must be capable of charging the batteries as well as

running the loads. This occurs when renewable energy production exceeds the

DoD Amps

setting.

o

The inverter will offset the loads with excess renewable energy if it is available from the batteries.

See page 36 for more information on

Offset

operation. However, the behavior of

Offset

in GridZero

mode is different because it uses the

DoD Volts

exclusively.

o

The inverter’s battery charger cannot be used in this mode. However, the charger menu settings and

timer operations are not changed when this mode is selected.

o

The battery should be discharged whenever possible in the attempt to “zero” the grid usage. If the

DoD Amps setting (or load demand) is too low, the renewable source will be prematurely curtailed.

The system will be unable to use the renewable energy and will then be more dependent on the grid.

The

DoD Amps

setting should be raised periodically until the renewable energy is fully utilized.

Operation

900-0145-01-02 Rev A 19

Table 1 Summary of Input Modes

Mode Summary Benefits Cautions Intended Charger

Generator

Accepts power

from an

irregular or

low-quality

AC source



Can use AC that may be

unusable in other modes



Can charge even with

poor generator or

low-quality AC source



Will pass irregular or

low-quality power to the

output; could damage

sensitive loads



Offset unavailable

Source:

Generator

Loads:

Non-

sensitive

devices

Performs three-stage

charge and goes

silent as specified by

settings.

Support

Adds battery

power to

augment an

AC source that

has limited

output



Can use battery power

in conjunction with

AC source



Offset

operation sends

excess DC to loads



Drains batteries during

support; intended for

intermittent use only



May not function with

low-quality AC source

Source:

Grid or

Generator

Loads:

Can be

larger than

AC source

Performs three-stage

charge and goes

silent as specified by

user settings.

Grid

Tied

Inverter sells

excess power

(renewable) to

utility



Bidirectional input



Can reduce utility bills

and still provide backup



Offset

operation sends

excess DC to loads



Any additional

Offset

excess is sold to the grid



Requires utility approval



Other approvals may be

required depending on

electrical codes



Has exact requirements

for accepting AC input



Requires renewable

energy source

Source:

Grid

Loads:

Any type

Performs three-stage

charge and goes

silent as specified by

user settings.

UPS

In grid failure,

unit switches to

batteries with

fastest possible

response time

Quick backup for

sensitive devices during

grid outage



Uses higher idle power

than other modes



Search

function

unavailable



Offset unavailable

Source:

Grid

Loads:

PC, audio,

video, etc.

Performs three-stage

charge and goes

silent as specified by

user settings.

Backup

In grid failure,

unit switches

batteries to

support loads



Simple use compared

to other modes; often

used with generators for

this reason



Less idle power than

UPS



Does not drain battery as

in

Support

Has none of the special

functions described in

other modes

Source:

Grid or

Generator

Loads:

Any type

Performs three-stage

charge and goes

silent as specified by

user settings.

Mini Grid

Stays off grid

most of the

time; only uses

grid when

batteries low



Can minimize/eliminate

dependence on grid



Offset operation sends

excess DC to loads (but

only when on grid)



Will not work properly

unless renewable source

is above a certain size



Conflicts with related

modes in system display

Source:

Grid

Loads:

Any type

Performs three-stage

charge on reconnect;

if charger is disabled,

inverter emulates

charge cycle from

external source and

reacts accordingly

Grid Zero

On-grid but

actual grid use

is “zeroed out”

with battery and

renewable

power; does not

sell or charge



Can minimize/eliminate

dependence on grid



Offset operation sends

excess DC to loads at

adjustable rate



Remains on-grid to avoid

transfer problems



Discharges batteries

while remaining on grid



Will not work properly

unless renewable source

is above a certain size



Battery charger

inoperative

Source:

Grid

Loads:

Any type

Charger inoperative;

batteries must be

charged using an

external (renewable)

energy source

Operation

20 900-0145-01-02 Rev A

NOTES:

Page is loading ...

Enersys OutBack Power GS3548E Owner's manual

This manual is also suitable for

Enersys OutBack Power GS3548E Owner's manual

Related papers

Other documents