BendPak XR-12000, XR-12000 Series Owner's manual

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1645 Lemonwood Dr.
Santa Paula, CA, 93060 USA
Toll Free: (800) 253-2363
Tel: (805) 933-9970
bendpak.com
Quatra™ Full-Rise Scissor Lift
Installation and Operation Manual
Manual P/N 5900085 — Manual Revision A1 — October 2019
Models:
• XR-12000L
• XR-12000AL
XR-12000AL shown.
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
DANGER
Read the
entire
contents of this manual
before
using this
product. Failure to follow the instructions and safety precautions in
this manual can result in serious injury or death. Make sure all other
operators also read this manual. Keep the manual near the product
for future reference. By proceeding with setup and operation, you
agree that you fully understand the contents of this manual.
Manual. Quatra™ Full-Rise Scissor Lifts, Installation and Operation Manual, Manual Part Number 5900085
Manual Revision A1, Released October 2019.
Copyright. Copyright © 2020 by BendPak Inc. All rights reserved. You may make copies of this document if you
agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain
any rights to this content, and you will not use the copies for commercial purposes.
Trademarks. BendPak and the BendPak logo are registered trademarks of BendPak Inc. All other company,
product, and service names are used for identification only. All trademarks and registered trademarks mentioned
in this manual are the property of their respective owners.
Limitations. Every effort has been made to ensure complete and accurate instructions are included in this
manual. However, product updates, revisions, and/or changes may have occurred since this manual was
published. BendPak reserves the right to change any information in this manual without incurring any obligation for
equipment previously or subsequently sold. BendPak is not responsible for typographical errors in this manual.
You can always find the latest version of the manual for your product at the Bendpak website.
Warranty. The BendPak warranty is more than a commitment to you: it is also a commitment to the value of
your new product. Contact your nearest BendPak dealer or visit www.bendpak.com/support/warranty
for
full warranty details.
Go to bendpak.com/support/register-your-product/ and fill out the online form to
register your product (be sure to click Submit).
Safety. Your new product was designed and manufactured with safety in mind. Your safety also depends on
proper training and thoughtful operation. Do not set up, operate, maintain, or repair the unit without reading and
understanding this manual and the labels on the unit;
do not use your Lift unless you can do so safely!
Owner Responsibility. In order to ensure operator safety and maintain your product properly, it is the
responsibility of the product owner to read and follow these instructions:
Follow all setup, operation, and maintenance instructions.
Make sure product setup conforms to all applicable local, state, and federal codes, rules, and regulations,
such as state and federal OSHA regulations and electrical codes.
Read and follow all safety instructions. Keep them readily available for operators.
Make sure all operators are properly trained, know how to safely operate the unit, and are properly supervised.
Do not operate the product until you are certain that all parts are in place and operating correctly.
Carefully inspect the product on a regular basis and perform all maintenance as required.
Service and maintain the unit only with approved replacement parts.
Keep all instructions permanently with the product
and make sure all labels are clean and visible.
Only use the Lift if it can be used safely!
Unit Information.
Enter the Model Number, Serial
Number
, and the Date of Manufacture from the label on
your unit
. This information is required for part or
warranty issues.
Model:
Serial:
Date of Manufacture
:
Quatra™ Full-Rise Scissor Lift 3 P/N 5900085Rev. A1 October 2019
Table of Contents
Introduction 3 Operation 45
Shipping Information 4 Maintenance 49
Safety Considerations 4 Troubleshooting 50
Components 6 Wiring Diagrams 51
Specifications 8 Labels 53
FAQ’s 10 Parts Drawings 55
Installation Checklist 11 Maintenance Log 70
Installation 1
2
Introduction
This manual describes all models of the Quatra™ Full-Rise Scissor Lift:
XR-12000L: Full Rise Scissor Lift, offering easy access to Vehicles from the front, back, and
underneath. Raises Vehicles up to 12,000 lbs (5,443 kg). ALI certified.
XR-12000AL: The Alignment version of the XR-12000L, with extended Platforms. ALI certified.
More information about the full line of BendPak products is available at bendpak.com.
This manual is mandatory reading for
all Quatra Lift installers and users
.
DANGER Be very careful when setting up, operating, maintaining, or repairing this equipment;
failure to do so could result in property damage, product damage, injury, or (in very
rare cases) death. Make sure only authorized personnel operate this equipment. All
repairs must be performed by an authorized technician. Do not make modifications
to the unit; this voids the warranty and increases the chances of injury or property
damage. Make sure to read and follow the instructions on the labels on the unit.
Keep this manual on or near the equipment so that anyone who uses or services it can read it.
If you are having issues, refer to the Troubleshooting section of this manual for assistance.
Technical support and service is available from your dealer, on the Web at bendpak.com/support,
by email at techsupport@bendpak.com, or by phone at (800) 253-2363, extension 196.
You may also contact BendPak for parts replacement information (please have the model and serial
number of your unit available) at (800) 253-2363, extension 191.
Quatra™ Full-Rise Scissor Lift 4 P/N 5900085Rev. A1 October 2019
Shipping Information
Your equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspect
the shipment
before
you sign to acknowledge that you received it.
When you sign the bill of lading, it tells the carrier that the items on the invoice were received in good
condition.
Do not sign the bill of lading until
after
you have inspected the shipment.
If any of the
items listed on the bill of lading are missing or damaged, do not accept the shipment until the carrier
makes a notation on the bill of lading that lists the missing and/or damaged goods.
If you discover missing or damaged goods
after
you receive the shipment and have signed the bill of
lading, notify the carrier at once and request the carrier to make an inspection. If the carrier will not
make an inspection, prepare a signed statement to the effect that you have notified the carrier (on a
specific date) and that the carrier has failed to comply with your request.
It is difficult to collect for loss or damage after you have given the carrier a signed bill of lading. If this
happens to you, file a claim with the carrier promptly. Support your claim with copies of the bill of
lading, freight bill, invoice, and photographs. Our willingness to assist in helping you process your claim
does not make us responsible for collection of claims or replacement of lost or damaged materials.
Safety Considerations
Read this manual carefully before using your new product
. Do not set up or operate
the product until all installers/operators are familiar with all operating instructions and warnings.
General Safety Information
The Quatra™ Lift series are Full-Rise Scissor Lifts. Use them only for their intended purpose.
The product should only be operated by authorized, trained personnel.
You
must
wear OSHA-approved (publication 3151) personal protective equipment at all times
when installing, using, maintaining, or repairing the Lift: leather gloves, steel-toed work boots, eye
protection, back belts, and hearing protection
are mandatory
.
When the product is in use, keep people and body parts well away from it.
Never
exceed the rated capacity of the Lift.
Make sure all operators read and understand this Installation and Operation Manual. Keep the
manual near the device at all times.
Do not make any modifications to the product; this voids the warranty and increases the chances
of injury and property damage.
Make a visual inspection of the product
before
using it. Check for damage or missing parts. Do
not use the product if you find any issues. Instead, take it out of service, then contact your dealer,
email techsupport@bendpak.com, visit bendpak.com/support, or call (800) 253-2363.
BendPak recommends making a
thorough
inspection of the product at least once a year.
Replace any damaged or severely worn parts, decals, or warning labels.
Quatra™ Full-Rise Scissor Lift 5 P/N 5900085Rev. A1 October 2019
Symbols
Following are the symbols used in this manual:
DANGER Calls attention to an immediate hazard that will result in injury or death.
WARNING Calls attention to a hazard or unsafe practice that could result in injury or death.
CAUTION Calls attention to a hazard or unsafe practice that could result in minor personal
injury, product, or property damage.
NOTICE Calls attention to a situation that, if not avoided, could result in product or property
damage.
Tip Calls attention to information that can help you use your product better.
Liability Information
BendPak Inc. assumes no liability for damages resulting from:
Use of the product for purposes other than those described in this manual.
Modifications to the equipment without prior, written permission from BendPak Inc.
Damage to the equipment from external influences.
Incorrect operation of the equipment.
Quatra™ Full-Rise Scissor Lift 6 P/N 5900085Rev. A1 October 2019
Components
Lift components include:
Console. Hosts the Lift Controls and the Power Unit. The Hydraulic Hoses and Air Line connect
to the Power Unit inside the Console.
Power Unit. Provides Hydraulic Fluid to the Hydraulic Cylinders, goes inside the Console;
connects to an external power source and to the Lift Controls.
Drive-up Ramps. Used for driving a Vehicle onto the Platforms.
Flip-up Ramps. Attach to the Rear of the Lift, used for driving a Vehicle over the Drive-up Ramps
and onto the Platforms; also works as a Tire Chock for your Rear Tires.
Platforms. The tops of the Runways. Flat steel plates that raise and lower off the ground.
Base Plates. The bottoms of the Lift. They hold the Hydraulic Cylinders, the Scissor Legs, the
Safety Locks, and the Air Release. You anchor the Frames in place using the Anchor Bolt holes in
each Base.
Frames. A Platform, Base, and Scissor Legs taken together are called a Frame.
Hydraulic Cylinders. Push the Platforms up to raise a Vehicle, move them down to lower it.
Safety Locks. Hold the Platforms in place. Each Frame has multiple Safety Lock positions, which
let you select the best height for your needs.
Air Cylinders. Push the Platforms off their Safety Locks so you can lower the Lift. You must
provide an air pressure supply (minimum 50 psi / 10 CFM, regulated to a maximum of 125 psi).
Hose Troughs. Cover the Air and Hydraulic Hoses from the underside of the Frames to where
they reach the Hose Covers on the ground. Installed at the Rear of the Lift, in between the
Runways.
Hose Covers. Protect the Hydraulic Hoses and the Air Line as they are routed to the Console.
Installed at the Rear of the Lift.
Work Trays. Hold tools when you are working on your Vehicle. Installed near the Front of the Lift.
Tire Stops. Hold the Front Tires of the Vehicle in position. Installed at the Front of the Lift.
Tire Chocks. Prevents against accidental movement of the Tires. Goes behind the Rear Tires.
Slip Plates. A large movable plate on both Runways towards the Rear of the Lift; used for
Vehicle alignments (XR-12000AL only).
Turn Plates. Goes at the Front of the Lift. Movable plates that lets you perform Vehicle
alignments (XR-12000AL only).
Quatra™ Full-Rise Scissor Lift 7 P/N 5900085Rev. A1 October 2019
Power Unit found inside the Console. Hydraulic Hoses and Air Line are routed under the two Hose Covers
to the Console. Alignment Turn Plates and Slip Plate available for XR-12000AL only.
Additional Products
There are additional products you can purchase separately to use with your Lift:
Aligner. An Aligner is a hardware/software product that lets you perform wheel alignments using
advanced imaging technology. See the Aligner Page on the BendPak website for more
information.
Rolling Bridge Jack. A Rolling Bridge Jack raises the wheels of a Vehicle off the Frames off the
Lift, making it easier to perform services such as brake jobs and suspension work while the Vehicle
is still on the Lift.
You can raise two wheels off the Runways if you have one Rolling Bridge Jack. It takes two Rolling
Bridge Jacks to raise all four wheels off the Runways. See the Rolling Bridge Jack page on
the BendPak website for more information.
Rolling Oil Drain Pan. Holds automotive fluid when you are performing oil changes on your
Vehicle. See the Rolling Oil Drain Pan page on the BendPak website for more
information.
Quatra™ Full-Rise Scissor Lift 8 P/N 5900085Rev. A1 October 2019
Specifications
Top View
Side View
Quatra™ Full-Rise Scissor Lift 9 P/N 5900085Rev. A1 October 2019
Model XR-12000L XR-12000AL
Lifting Capacity
12,000 lbs. (5,443 kg)
A Lifting height 75" (6.3 feet) / 1,912 mm
B Length of Platforms 193" (16.1 feet) / 4,904 mm 218.5" (18.3 feet) / 5,550 mm
C Total length with Ramps 276.75" (24 feet) / 7,029 mm 300.25" (25 feet) / 7,627 mm
D Lowered height 11.75" / 298 mm
E Overall width 89.5" (7.6 feet) / 2,274 mm
F Platform width 23.75" (2 feet) / 604 mm
G Width between Ramps 40.5" (3.5 feet) / 1,028 mm
H Width with trays 120.25" (10 feet) / 3,057 mm
I1 Ramp Length (Extended) 79" (6.7 feet) / 2,007 mm
I2 Ramp Length (Collapsed) 56" (4.8 feet) / 1,422 mm
I3 Ramp Length (Stowed) 22" (1.10 feet) / 559 mm
Min. 4-Wheel Alignment N/A 87" (7.3 feet) / 2,210 mm
Max. 4-Wheel Alignment N/A 160" (13.4 feet) / 4,064 mm
Min. 2-Wheel Alignment N/A 194" (16.2 feet) / 4,928 mm
General Service Wheelbase 175.5" (14.8 feet) / 4,458 mm 199" (16.7 feet) / 5,055 mm
Min. Wheelbase @
Capacity
1
135" (11.3 feet) / 3,429 mm 155" (13 feet) / 3,937 mm
Min. Wheelbase @ 75%
Capacity
1
120" (10 feet) / 3,048 mm 135" (11.3 feet) / 3,429 mm
Min. Wheelbase @ 50%
Capacity
1
120" (10 feet) / 3,048 mm 110" (9.2 feet) / 2,794 mm
Min. Wheelbase @ 25%
Capacity
1
80" (6.8 feet) / 2,032 mm 90" (7.6 feet) / 2,286 mm
Max. Operating Pressure 2800 PSI
Motor 220 VAC, 60 Hz, 1 Ph (special voltages available upon request)
1
The Lift supports less weight than its rated capacity if the Vehicle’s wheelbase is shorter; this is
because the wheels are closer to the middle of the Runways, where there is less strength.
Specifications subject to change without notice.
Quatra™ Full-Rise Scissor Lift 10 P/N 5900085Rev. A1 October 2019
Frequently Asked Questions
Question: How much weight can the Quatra™ Lifts raise?
Answer: They can raise Vehicles up to 12,000 pounds (5,443 kg).
Q: What is the difference between the XR-12000L and XR-12000AL models?
A: The “A” in the XR-12000AL means you can perform Vehicle alignments. Additionally, the XR-
12000AL has longer Platforms.
Q: How high does a “Full-Rise Scissor Lift raise a Vehicle?
A: The Quatra™ Lifts can raise 75 inches (6.3 feet) off the ground.
Q: Does the Lift have to be anchored in place?
A: Yes, you
must
anchor the Lift. The Lift may be less stable if you do not anchor the Bases, and you
could void the ALI certification.
Q: Can I install my Lift outdoors?
A: No. Your Lifts are approved for indoor installation and use only. Outdoor installation is
prohibited
.
Q: Are the Left and Right Frames interchangeable?
A: No; the Utility Rails that are on the inside of the Frames must face each other.
Q: Can I put the Console on either side of the Lift?
A: The short answer is, yes. The longer answer is that the Hydraulic Hoses and Air Lines on each
Frame come pre-attached (the Right Frame has shorter Hydraulic Hoses than the Left Frame) so
the Console goes on the same side as the shorter set of Hydraulic Hoses to properly reach. If you
want the Console to be on the Left side of the Lift after the Frames are already positioned in place,
you will need to undo the two Hydraulic Hoses sticking out from the Rear of each Frame and swap
them.
Q: Which end of the Lift is the “Front”?
A: The location of the Tire Stops mark the Front of the Lift.
Q: Do I need an air supply?
A: Yes. An Air Supply
not exceeding
125 psi
is required to disengage the Safety Locks when you
want to lower the Lift.
Q: Does it matter if I drive my Vehicles in front first or back them in?
A: BendPak strongly recommends driving your Vehicle in front first, because that makes it easier to
center the Vehicle’s wheels on the Runways. Also, don’t forget to put the Front Tires up against
the Tire Stops and chock the Rear Wheels.
Q: What does a Safety Lock do?
A: Safety Locks hold the Platforms up,
once they are engaged
. Even if the Lift loses power, the
Platforms stay where they are if they were left engaged on a Safety Lock.
Only leave your Lift
either fully lowered or engaged on a Safety Lock.
Quatra™ Full-Rise Scissor Lift 11 P/N 5900085Rev. A1 October 2019
Installation Checklist
Following are the steps needed to install the Lift. Perform them in the order shown.
1. Review the installation Safety Rules.
2. Make sure you have the necessary Tools.
3. Plan for Electrical Work.
4. Select the Installation Site.
5. Choose the Console Location.
6. Check Clearances around the Lift.
7. Unload and Unpack.
8. Create Chalk Line Guides.
9. Position the Lift Components.
10. Lift the Platforms off the Bases.
11. Anchor the Console.
12. Install the Hose Troughs.
13. Connect the Hydraulic Hoses.
14. Understand Compression Fittings and Tubing.
15. Connect the Air Lines.
16. Install the Hose Covers.
17. Contact the Electrician.
18. Connect the Power Unit (
Electrician required
).
19. Install a Power Disconnect Switch (
Electrician required
).
20. Install a Thermal Disconnect Switch (
Electrician required
).
21. Anchor the Bases.
22. Anchor the Console (if it is not already anchored).
23. Level the Lift.
24. Install the Accessories.
25. Lubricate the Lift.
26. Review the Final Checklist.
27. Leave the Manual for the Owner/Operator.
Quatra™ Full-Rise Scissor Lift 12 P/N 5900085Rev. A1 October 2019
Installation
This section describes how to install your Lift. Perform the steps in the order listed.
Correct operation of the Lift requires correct installation. Take your time, read the instructions,
do it right
.
WARNING
Only use the factory-supplied parts that came with your Lift
. If you use
parts from a different source, you void your warranty and compromise the safety of
everyone who installs or uses the Lift. If you are missing parts, visit
bendpak.com/support or call (800) 253-2363, extension 191.
Being Safe
When installing your Lift, your safety depends on proper training and thoughtful operation.
WARNING Do not install this equipment unless you have automotive Lift installation training.
Always use proper lifting tools, such as a Forklift or Shop Crane, to raise heavy
components. Do not install this equipment without reading and understanding this
manual and the safety labels on the unit.
Only fully trained personnel should be involved in installing this equipment.
Pay attention at all
times
. Use appropriate tools and lifting equipment, when needed. Stay clear of moving parts.
BendPak recommends referring to the current version of the ANSI/ALI ALIS Standard Safety
Requirements for Installation and Service for more information about safely installing, using, and
serving your Lift.
WARNING You
must
wear OSHA-approved (publication 3151) personal protective
equipment at all times when installing, using, maintaining, or repairing the Lift:
leather gloves, steel-toed work boots, eye protection, back belts, and hearing
protection
are mandatory
.
Tools
You may need some or all of the following tools:
Rotary hammer drill or similar
3/4", 3/8", 1 1/4” masonry bits
Hammer, crow bar, and two sawhorses
Industrial Slings
Open-end wrench set
Socket and ratchet set
Medium/Large crescent wrench, torque wrench, pipe wrench
Four-foot level and 12-foot ladder
Chalk line
Medium flat screwdriver
Tape measure (25-foot recommended)
Forklift, Shop Crane, or heavy-duty rolling dolly
Quatra™ Full-Rise Scissor Lift 13 P/N 5900085Rev. A1 October 2019
Planning for Electrical Work
You will need to have a licensed, certified Electrician available at some point during the installation.
DANGER All electrical work
must
be performed by a licensed, certified Electrician.
Notify your Electrician in advance so that they come prepared with appropriate components for
connecting to the power source, a Power Disconnect Switch, and a Thermal Disconnect Switch. Refer
to Contact your Electrician for more information.
Your Electrician needs to:
Connect the Power Unit to an electric power source. An electric power source is
required. The Power Unit comes with a Pigtail for wiring to a power source. Have your Electrician
connect a power cord with appropriate plug to the electrical box or have them wire it directly into
the electrical system at the Lift location.
Install a Power Disconnect Switch. A Power Disconnect Switch ensures you can quickly
and completely interrupt electrical power on the Lift in the event of an electrical circuit fault,
emergency situation, or when equipment is undergoing maintenance. Refer to Install a Power
Disconnect Switch for more information.
Install a Thermal Disconnect Switch. A Thermal Disconnect Switch ensures that the
equipment shuts down in the event of an overload or overheated motor. Refer to Install a
Thermal Disconnect Switch for more information.
Note: These components are
not
included with the Lift.
Quatra™ Full-Rise Scissor Lift 14 P/N 5900085Rev. A1 October 2019
Select a Site
Keep the following in mind when selecting a site for your Lift:
Architectural plans. Consult the architectural plans for your desired installation location. Make
sure there are no issues between what you want to do and what the plans show.
Enough space. Make sure there is adequate space on all sides, plus enough room above for the
Vehicles you will be raising. Refer to Checking Clearances for more information.
No overhead obstructions. Make sure the site is free of low-hanging overhead obstructions.
Floor. Only install the Lift on a flat, Concrete floor; do not install on asphalt or any other surface.
The surface must be level; do not install if the surface has more than three degrees of slope.
WARNING Installing your Lift on a surface with more than three degrees of slope could lead to
injury or even death. Only install the Lift on a level floor. If your floor is not level,
considering making the floor level or using a different location.
Shimming. If your Concrete floor is not completely level, you can use Shims under the Base
Plates, as needed, to level the Lift. To estimate your Shim requirements, use a transit level and
targets to check for flatness. Use the provided Shims as necessary.
NOTICE Do not shim a Base Plate more than half an inch using the provided Shims and Anchor
Bolts. A maximum shim of 2 inches is possible by ordering Shim Plates. Contact
BendPak at (800) 2532363, extension 191 to order.
Concrete specifications. Do not install the Lift on cracked or defective concrete. Make sure
the concrete is at least 4.25 inches thick, 3,000 psi, and cured for at least 28 days (if newly
poured). Make sure the floor is defect-free, dry, and level. Only install the Lift on concrete.
CAUTION BendPak Lifts are supplied with installation instructions and Concrete anchors that
meet the criteria set by the current version of the American National Standard
“Automotive Lifts Safety Requirements for Construction, Testing, and Validation”,
ANSI/ALI/ALCTV. You are responsible for any special regional structural and/or
seismic anchoring requirements specified by any other agencies and/or codes such
as the Uniform Building Code (UBC) and/or International Building Code (IBC).
Be sure to check your Concrete floor for the possibility of it being a
post-tension slab
. In this
case, you must contact the building architect before drilling. Using ground penetrating radar may
help you find the tensioned steel.
Power. You need an appropriate power source near the Console. If you are using the Lift at 220
VAC at 60 Hz,1 Ph, use a 25 amp or greater fuse. For a 380 VAC, use a 15 amp or greater fuse.
Operating temperature. The Lift is designed to be used between temperatures of 41º to 104ºF
(5º to 40ºC).
Outdoor installation. All Lift models are approved for indoor installation and use only. Outdoor
installation is prohibited.
Second floor installs. Do not install your Lift on a second floor or elevated floor without first
consulting the building architect and getting their permission.
Dress properly. Wear protective gear (safety goggles, helmet, heavy gloves, suitable working
clothes, safety boots, ear protection, and so on) at all times when installing the Lift. Do not wear
loose clothing or jewelry; contain long hair; keep hair, clothing, and gloves away from moving parts.
WARNING Always wear appropriate protective gear when working on the Lift.
Quatra™ Full-Rise Scissor Lift 15 P/N 5900085Rev. A1 October 2019
Choose the Console Location
Before going any further, decide how you want to orient the Console, as it impacts other aspects of
the installation.
Each Frame has two Hydraulic Hoses (of different lengths) already pre-attached; the Right Frame
comes with shorter Hydraulic Hoses, so the Console must go on the right side of the Lift in order for
those Hydraulic Hoses to reach the Console where they attach. If this configuration works for you, then
continue to the next procedure.
If you prefer to position the Console on the
Left
side of the Lift, you will need to undo the two
Hydraulic Hoses from each Frame and swap them; this needs to be done before you route the
Hydraulic Hoses to the Console.
In most cases, the Console location is determined based on the access to the power source. If access
to the power source is not an issue for you, choose the option that best fits your setup.
See Connect the Hydraulic Hoses for a list of the Hose lengths and connector locations.
The following drawing positions the Console on the right side of the Lift.
Top View. The Rear of the Console must face the Lift in order to route the Hydraulic Hoses through the
back opening. Drawing not to scale. Not all components are shown.
Quatra™ Full-Rise Scissor Lift 16 P/N 5900085Rev. A1 October 2019
Checking Clearances
For safety purposes, a certain amount of clear space around the Lift is
required
. More space is
needed at the Rear of the Lift for Vehicles to drive on and off the Platforms.
Quatra™ Full-Rise Scissor Lift 17 P/N 5900085Rev. A1 October 2019
Unloading and Unpacking
When the components of your Lift are delivered to the site, have them dropped off as close as
possible to the area where you will be installing the Lift.
Once the components are unloaded, they are your responsibility to move around. The Frames are very
heavy, so the closer you unload them to the installation location, the better off you will be.
CAUTION Some Lift components are extremely heavy. If handled incorrectly, they can
damage materials like tile, sandstone, and brick. Try to handle the Lift components
twice: once when delivered and once when moved into position. You
must
have a
Forklift or Shop Crane to move them into position. Use care when moving them.
Quatra™ Full-Rise Scissor Lift 18 P/N 5900085Rev. A1 October 2019
Creating Chalk Line Guides
Create Chalk Line Guides so that the edges of the Frames fit into the four corners created by the Chalk
Line Guides.
Refer to Specifications to determine the Overall Width and Outside
Length
values for your Lift.
Note: Do not use the
Overall
Length value; this includes the Ramps, which are not taken into
consideration for creating Chalk Line Guides.
To create Chalk Line Guides:
1. Decide where you want to locate the Lift.
Keep in mind that the Console must be within 35 inches from the Lift.
2. Create an Alignment Chalk Line where you want the Front of the Lift.
Make the Alignment Chalk Line longer than the overall width of the Platforms.
3. Add two more Chalk Lines perpendicular to the Alignment Chalk Line and 40.5 inches (1,029 mm)
apart. Remember, this is a Lift that can be used for alignment services, so you want your
measurements to be correct.
Make the Chalk Line long enough for the entire length of the Ramp. This line will be your reference
when laying down the Base Plates.
4. Create the Rear Chalk Line parallel to the Front Chalk Line.
Make the Alignment Chalk Line longer than the overall width of the Platforms
5. Double check all dimensions and make sure that the layout is perfectly aligned.
Quatra™ Full-Rise Scissor Lift 19 P/N 5900085Rev. A1 October 2019
Align the Frames into Position
Once you have created the Chalk Line Guides, move the Frames into position.
To align the Frames into position:
1. Use a Forklift or Shop Crane to lower the Frames into the layout you created.
The Frames go on the inside of the Chalk Lines.
2. Align the Base Plates with the Chalk Lines.
3. Move the two Frames into position where the Left and Right Chalk Lines intersect the alignment
Chalk Line.
4. Measure the distance between the two Platforms at point a and b.
The Frames need to be same distance apart at both points. If a and b are not the same, adjust the
Platform locations; make sure they are the same distance apart and parallel to each other.
5. Double check that the Frames are correctly positioned and the Utility Rails are facing the inside of
the Lift.
Lift the Platforms off the Bases
You must raise the Platforms off their Bases in order to complete other aspects of the installation.
Be
sure to leave the Lift on a Safety Lock when you raise it.
WARNING The Frames are extremely large and heavy. You must use a Forklift or Shop Crane
to move the Platform off the Bases; make sure the Safety Locks are engaged when
you reach the desired height.
To lift the Platforms off the Bases:
1. Use a Forklift or Shop Crane to raise the Platform off of its Base Plate, using care so that the Base
Plates do not move.
Make sure to hold down the Base while you raise the Platform.
Tip Once the Platform and Base are separated by more than half an inch (~13 mm), you
can put Industrial Slings (straps) around each end to continue raising the Platform off
the Base.
2. Raise the Platform to the first Safety Lock, then make sure the Frames are secure on a Locking
position.
WARNING Do not leave or work on the Lift without first confirming that the Platforms are
secure on a locking position; if not, you or anyone else working on the Lift could be
seriously injured.
3. Repeat the same procedure for the other Frame.
Important:
Do not bolt down the Bases at this point
. This will be done later in the
installation process.
Quatra™ Full-Rise Scissor Lift 20 P/N 5900085Rev. A1 October 2019
Anchor the Console
The Console comes assembled from the factory; there are still connections to make to the Power Unit.
That will be covered later in the installation.
The Rear of the Console must face the Lift to route the Hydraulic Hoses and Air Line through the back
opening. The Console can be up to 35 inches away from the Rear of the Lift.
Tip If you want to place the Console further than 35 inches from the Lift, you will need
to purchase Hydraulic Hoses that are long enough to reach the Lift from the desired
location. You may be able to obtain these Hoses from the local hydraulics shop,
once you know how long you need them; you will also need longer Air Lines. For
safety purposes,
the Console operator must always have a clear,
unobstructed view of the Lift
.
The following procedure describes anchoring the Console into place. If you prefer, you can defer
anchoring the Console. Anchoring the Console is a relatively permanent decision, so delaying the
procedure gives you more time to decide where you would like to position the Console. It is easier to
change the Console location later if it is not already anchored.
When you are ready to anchor the Console into place, return to this section.
The following drawing shows how to arrange the Console next to the Lift.
Top View. Not to scale. Not all components are shown.
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