BendPak XR-12000 Owner's manual

Brand: BendPak

Model: XR-12000

Category: Motor vehicle electronics

Type: Owner's manual

This manual is also suitable for

XR-12000 Series

1645 Lemonwood Dr.

Santa Paula, CA, 93060 USA

Toll Free: (800) 253-2363

Tel: (805) 933-9970

bendpak.com

Quatra™ Full-Rise Scissor Lift

Installation and Operation Manual

Manual P/N 5900085 — Manual Revision A1 — October 2019

Models:

• XR-12000L

• XR-12000AL

XR-12000AL shown.

Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.

⚠

DANGER

Read the

entire

contents of this manual

before

using this

product. Failure to follow the instructions and safety precautions in

this manual can result in serious injury or death. Make sure all other

operators also read this manual. Keep the manual near the product

for future reference. By proceeding with setup and operation, you

agree that you fully understand the contents of this manual.

Manual. Quatra™ Full-Rise Scissor Lifts, Installation and Operation Manual, Manual Part Number 5900085

Manual Revision A1, Released October 2019.

agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain

any rights to this content, and you will not use the copies for commercial purposes.

Trademarks. BendPak and the BendPak logo are registered trademarks of BendPak Inc. All other company,

product, and service names are used for identification only. All trademarks and registered trademarks mentioned

in this manual are the property of their respective owners.

Limitations. Every effort has been made to ensure complete and accurate instructions are included in this

manual. However, product updates, revisions, and/or changes may have occurred since this manual was

published. BendPak reserves the right to change any information in this manual without incurring any obligation for

equipment previously or subsequently sold. BendPak is not responsible for typographical errors in this manual.

You can always find the latest version of the manual for your product at the Bendpak website.

Warranty. The BendPak warranty is more than a commitment to you: it is also a commitment to the value of

your new product. Contact your nearest BendPak dealer or visit www.bendpak.com/support/warranty

for

full warranty details.

Go to bendpak.com/support/register-your-product/ and fill out the online form to

Safety. Your new product was designed and manufactured with safety in mind. Your safety also depends on

proper training and thoughtful operation. Do not set up, operate, maintain, or repair the unit without reading and

understanding this manual and the labels on the unit;

do not use your Lift unless you can do so safely!

Owner Responsibility. In order to ensure operator safety and maintain your product properly, it is the

responsibility of the product owner to read and follow these instructions:

• Follow all setup, operation, and maintenance instructions.

• Make sure product setup conforms to all applicable local, state, and federal codes, rules, and regulations,

such as state and federal OSHA regulations and electrical codes.

• Read and follow all safety instructions. Keep them readily available for operators.

• Make sure all operators are properly trained, know how to safely operate the unit, and are properly supervised.

• Do not operate the product until you are certain that all parts are in place and operating correctly.

• Carefully inspect the product on a regular basis and perform all maintenance as required.

• Service and maintain the unit only with approved replacement parts.

• Keep all instructions permanently with the product

and make sure all labels are clean and visible.

•

Only use the Lift if it can be used safely!

Unit Information.

Enter the Model Number, Serial

Number

, and the Date of Manufacture from the label on

your unit

. This information is required for part or

warranty issues.

Model:

Serial:

Date of Manufacture

Quatra™ Full-Rise Scissor Lift 3 P/N 5900085 — Rev. A1 — October 2019

Table of Contents

Introduction 3 Operation 45

Shipping Information 4 Maintenance 49

Safety Considerations 4 Troubleshooting 50

Components 6 Wiring Diagrams 51

Specifications 8 Labels 53

FAQ’s 10 Parts Drawings 55

Installation Checklist 11 Maintenance Log 70

Installation 1

Introduction

This manual describes all models of the Quatra™ Full-Rise Scissor Lift:

• XR-12000L: Full Rise Scissor Lift, offering easy access to Vehicles from the front, back, and

underneath. Raises Vehicles up to 12,000 lbs (5,443 kg). ALI certified.

• XR-12000AL: The Alignment version of the XR-12000L, with extended Platforms. ALI certified.

More information about the full line of BendPak products is available at bendpak.com.

This manual is mandatory reading for

all Quatra™ Lift installers and users

⚠ DANGER Be very careful when setting up, operating, maintaining, or repairing this equipment;

failure to do so could result in property damage, product damage, injury, or (in very

rare cases) death. Make sure only authorized personnel operate this equipment. All

repairs must be performed by an authorized technician. Do not make modifications

to the unit; this voids the warranty and increases the chances of injury or property

damage. Make sure to read and follow the instructions on the labels on the unit.

Keep this manual on or near the equipment so that anyone who uses or services it can read it.

If you are having issues, refer to the Troubleshooting section of this manual for assistance.

Technical support and service is available from your dealer, on the Web at bendpak.com/support,

by email at techsupport@bendpak.com, or by phone at (800) 253-2363, extension 196.

You may also contact BendPak for parts replacement information (please have the model and serial

number of your unit available) at (800) 253-2363, extension 191.

Quatra™ Full-Rise Scissor Lift 4 P/N 5900085 — Rev. A1 — October 2019

Shipping Information

Your equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspect

the shipment

before

you sign to acknowledge that you received it.

When you sign the bill of lading, it tells the carrier that the items on the invoice were received in good

condition.

Do not sign the bill of lading until

after

you have inspected the shipment.

If any of the

items listed on the bill of lading are missing or damaged, do not accept the shipment until the carrier

makes a notation on the bill of lading that lists the missing and/or damaged goods.

If you discover missing or damaged goods

after

you receive the shipment and have signed the bill of

lading, notify the carrier at once and request the carrier to make an inspection. If the carrier will not

make an inspection, prepare a signed statement to the effect that you have notified the carrier (on a

specific date) and that the carrier has failed to comply with your request.

It is difficult to collect for loss or damage after you have given the carrier a signed bill of lading. If this

happens to you, file a claim with the carrier promptly. Support your claim with copies of the bill of

lading, freight bill, invoice, and photographs. Our willingness to assist in helping you process your claim

does not make us responsible for collection of claims or replacement of lost or damaged materials.

Safety Considerations

Read this manual carefully before using your new product

. Do not set up or operate

the product until all installers/operators are familiar with all operating instructions and warnings.

General Safety Information

• The Quatra™ Lift series are Full-Rise Scissor Lifts. Use them only for their intended purpose.

• The product should only be operated by authorized, trained personnel.

• You

must

wear OSHA-approved (publication 3151) personal protective equipment at all times

when installing, using, maintaining, or repairing the Lift: leather gloves, steel-toed work boots, eye

protection, back belts, and hearing protection

are mandatory

• When the product is in use, keep people and body parts well away from it.

•

Never

exceed the rated capacity of the Lift.

• Make sure all operators read and understand this Installation and Operation Manual. Keep the

manual near the device at all times.

• Do not make any modifications to the product; this voids the warranty and increases the chances

of injury and property damage.

• Make a visual inspection of the product

before

using it. Check for damage or missing parts. Do

not use the product if you find any issues. Instead, take it out of service, then contact your dealer,

email techsupport@bendpak.com, visit bendpak.com/support, or call (800) 253-2363.

• BendPak recommends making a

thorough

inspection of the product at least once a year.

Replace any damaged or severely worn parts, decals, or warning labels.

Quatra™ Full-Rise Scissor Lift 5 P/N 5900085 — Rev. A1 — October 2019

Symbols

Following are the symbols used in this manual:

⚠ DANGER Calls attention to an immediate hazard that will result in injury or death.

⚠ WARNING Calls attention to a hazard or unsafe practice that could result in injury or death.

⚠ CAUTION Calls attention to a hazard or unsafe practice that could result in minor personal

injury, product, or property damage.

NOTICE Calls attention to a situation that, if not avoided, could result in product or property

damage.

Tip Calls attention to information that can help you use your product better.

Liability Information

BendPak Inc. assumes no liability for damages resulting from:

• Use of the product for purposes other than those described in this manual.

• Modifications to the equipment without prior, written permission from BendPak Inc.

• Damage to the equipment from external influences.

• Incorrect operation of the equipment.

Quatra™ Full-Rise Scissor Lift 6 P/N 5900085 — Rev. A1 — October 2019

Components

Lift components include:

• Console. Hosts the Lift Controls and the Power Unit. The Hydraulic Hoses and Air Line connect

to the Power Unit inside the Console.

• Power Unit. Provides Hydraulic Fluid to the Hydraulic Cylinders, goes inside the Console;

connects to an external power source and to the Lift Controls.

• Drive-up Ramps. Used for driving a Vehicle onto the Platforms.

• Flip-up Ramps. Attach to the Rear of the Lift, used for driving a Vehicle over the Drive-up Ramps

and onto the Platforms; also works as a Tire Chock for your Rear Tires.

• Platforms. The tops of the Runways. Flat steel plates that raise and lower off the ground.

• Base Plates. The bottoms of the Lift. They hold the Hydraulic Cylinders, the Scissor Legs, the

Safety Locks, and the Air Release. You anchor the Frames in place using the Anchor Bolt holes in

each Base.

• Frames. A Platform, Base, and Scissor Legs taken together are called a Frame.

• Hydraulic Cylinders. Push the Platforms up to raise a Vehicle, move them down to lower it.

• Safety Locks. Hold the Platforms in place. Each Frame has multiple Safety Lock positions, which

let you select the best height for your needs.

• Air Cylinders. Push the Platforms off their Safety Locks so you can lower the Lift. You must

provide an air pressure supply (minimum 50 psi / 10 CFM, regulated to a maximum of 125 psi).

• Hose Troughs. Cover the Air and Hydraulic Hoses from the underside of the Frames to where

they reach the Hose Covers on the ground. Installed at the Rear of the Lift, in between the

Runways.

• Hose Covers. Protect the Hydraulic Hoses and the Air Line as they are routed to the Console.

Installed at the Rear of the Lift.

• Work Trays. Hold tools when you are working on your Vehicle. Installed near the Front of the Lift.

• Tire Stops. Hold the Front Tires of the Vehicle in position. Installed at the Front of the Lift.

• Tire Chocks. Prevents against accidental movement of the Tires. Goes behind the Rear Tires.

• Slip Plates. A large movable plate on both Runways towards the Rear of the Lift; used for

Vehicle alignments (XR-12000AL only).

• Turn Plates. Goes at the Front of the Lift. Movable plates that lets you perform Vehicle

alignments (XR-12000AL only).

Quatra™ Full-Rise Scissor Lift 7 P/N 5900085 — Rev. A1 — October 2019

Power Unit found inside the Console. Hydraulic Hoses and Air Line are routed under the two Hose Covers

to the Console. Alignment Turn Plates and Slip Plate available for XR-12000AL only.

Additional Products

There are additional products you can purchase separately to use with your Lift:

• Aligner. An Aligner is a hardware/software product that lets you perform wheel alignments using

advanced imaging technology. See the Aligner Page on the BendPak website for more

information.

• Rolling Bridge Jack. A Rolling Bridge Jack raises the wheels of a Vehicle off the Frames off the

Lift, making it easier to perform services such as brake jobs and suspension work while the Vehicle

is still on the Lift.

You can raise two wheels off the Runways if you have one Rolling Bridge Jack. It takes two Rolling

Bridge Jacks to raise all four wheels off the Runways. See the Rolling Bridge Jack page on

the BendPak website for more information.

• Rolling Oil Drain Pan. Holds automotive fluid when you are performing oil changes on your

Vehicle. See the Rolling Oil Drain Pan page on the BendPak website for more

information.

Quatra™ Full-Rise Scissor Lift 8 P/N 5900085 — Rev. A1 — October 2019

Specifications

Top View

Side View

Quatra™ Full-Rise Scissor Lift 9 P/N 5900085 — Rev. A1 — October 2019

Model XR-12000L XR-12000AL

Lifting Capacity

12,000 lbs. (5,443 kg)

A Lifting height 75" (6.3 feet) / 1,912 mm

B Length of Platforms 193" (16.1 feet) / 4,904 mm 218.5" (18.3 feet) / 5,550 mm

C Total length with Ramps 276.75" (24 feet) / 7,029 mm 300.25" (25 feet) / 7,627 mm

D Lowered height 11.75" / 298 mm

E Overall width 89.5" (7.6 feet) / 2,274 mm

F Platform width 23.75" (2 feet) / 604 mm

G Width between Ramps 40.5" (3.5 feet) / 1,028 mm

H Width with trays 120.25" (10 feet) / 3,057 mm

I1 Ramp Length (Extended) 79" (6.7 feet) / 2,007 mm

I2 Ramp Length (Collapsed) 56" (4.8 feet) / 1,422 mm

I3 Ramp Length (Stowed) 22" (1.10 feet) / 559 mm

Min. 4-Wheel Alignment N/A 87" (7.3 feet) / 2,210 mm

Max. 4-Wheel Alignment N/A 160" (13.4 feet) / 4,064 mm

Min. 2-Wheel Alignment N/A 194" (16.2 feet) / 4,928 mm

General Service Wheelbase 175.5" (14.8 feet) / 4,458 mm 199" (16.7 feet) / 5,055 mm

Min. Wheelbase @

Capacity

135" (11.3 feet) / 3,429 mm 155" (13 feet) / 3,937 mm

Min. Wheelbase @ 75%

Capacity

120" (10 feet) / 3,048 mm 135" (11.3 feet) / 3,429 mm

Min. Wheelbase @ 50%

Capacity

120" (10 feet) / 3,048 mm 110" (9.2 feet) / 2,794 mm

Min. Wheelbase @ 25%

Capacity

80" (6.8 feet) / 2,032 mm 90" (7.6 feet) / 2,286 mm

Max. Operating Pressure 2800 PSI

Motor 220 VAC, 60 Hz, 1 Ph (special voltages available upon request)

The Lift supports less weight than its rated capacity if the Vehicle’s wheelbase is shorter; this is

because the wheels are closer to the middle of the Runways, where there is less strength.

Specifications subject to change without notice.

Quatra™ Full-Rise Scissor Lift 10 P/N 5900085 — Rev. A1 — October 2019

Frequently Asked Questions

Question: How much weight can the Quatra™ Lifts raise?

Answer: They can raise Vehicles up to 12,000 pounds (5,443 kg).

Q: What is the difference between the XR-12000L and XR-12000AL models?

A: The “A” in the XR-12000AL means you can perform Vehicle alignments. Additionally, the XR-

12000AL has longer Platforms.

Q: How high does a “Full-Rise” Scissor Lift raise a Vehicle?

A: The Quatra™ Lifts can raise 75 inches (6.3 feet) off the ground.

Q: Does the Lift have to be anchored in place?

A: Yes, you

must

anchor the Lift. The Lift may be less stable if you do not anchor the Bases, and you

could void the ALI certification.

Q: Can I install my Lift outdoors?

A: No. Your Lifts are approved for indoor installation and use only. Outdoor installation is

prohibited

Q: Are the Left and Right Frames interchangeable?

A: No; the Utility Rails that are on the inside of the Frames must face each other.

Q: Can I put the Console on either side of the Lift?

A: The short answer is, yes. The longer answer is that the Hydraulic Hoses and Air Lines on each

Frame come pre-attached (the Right Frame has shorter Hydraulic Hoses than the Left Frame) so

the Console goes on the same side as the shorter set of Hydraulic Hoses to properly reach. If you

want the Console to be on the Left side of the Lift after the Frames are already positioned in place,

you will need to undo the two Hydraulic Hoses sticking out from the Rear of each Frame and swap

them.

Q: Which end of the Lift is the “Front”?

A: The location of the Tire Stops mark the Front of the Lift.

Q: Do I need an air supply?

A: Yes. An Air Supply

not exceeding

125 psi

is required to disengage the Safety Locks when you

want to lower the Lift.

Q: Does it matter if I drive my Vehicles in front first or back them in?

A: BendPak strongly recommends driving your Vehicle in front first, because that makes it easier to

center the Vehicle’s wheels on the Runways. Also, don’t forget to put the Front Tires up against

the Tire Stops and chock the Rear Wheels.

Q: What does a Safety Lock do?

A: Safety Locks hold the Platforms up,

once they are engaged

. Even if the Lift loses power, the

Platforms stay where they are if they were left engaged on a Safety Lock.

Only leave your Lift

either fully lowered or engaged on a Safety Lock.

Quatra™ Full-Rise Scissor Lift 11 P/N 5900085 — Rev. A1 — October 2019

Installation Checklist

Following are the steps needed to install the Lift. Perform them in the order shown.

☐ 1. Review the installation Safety Rules.

☐ 2. Make sure you have the necessary Tools.

☐ 3. Plan for Electrical Work.

☐ 4. Select the Installation Site.

☐ 5. Choose the Console Location.

☐ 6. Check Clearances around the Lift.

☐ 7. Unload and Unpack.

☐ 8. Create Chalk Line Guides.

☐ 9. Position the Lift Components.

☐ 10. Lift the Platforms off the Bases.

☐ 11. Anchor the Console.

☐ 12. Install the Hose Troughs.

☐ 13. Connect the Hydraulic Hoses.

☐ 14. Understand Compression Fittings and Tubing.

☐ 15. Connect the Air Lines.

☐ 16. Install the Hose Covers.

☐ 17. Contact the Electrician.

☐ 18. Connect the Power Unit (

Electrician required

☐ 19. Install a Power Disconnect Switch (

Electrician required

☐ 20. Install a Thermal Disconnect Switch (

Electrician required

☐ 21. Anchor the Bases.

☐ 22. Anchor the Console (if it is not already anchored).

☐ 23. Level the Lift.

☐ 24. Install the Accessories.

☐ 25. Lubricate the Lift.

☐ 26. Review the Final Checklist.

☐ 27. Leave the Manual for the Owner/Operator.

Quatra™ Full-Rise Scissor Lift 12 P/N 5900085 — Rev. A1 — October 2019

Installation

This section describes how to install your Lift. Perform the steps in the order listed.

Correct operation of the Lift requires correct installation. Take your time, read the instructions,

do it right

⚠ WARNING

Only use the factory-supplied parts that came with your Lift

. If you use

parts from a different source, you void your warranty and compromise the safety of

everyone who installs or uses the Lift. If you are missing parts, visit

bendpak.com/support or call (800) 253-2363, extension 191.

Being Safe

When installing your Lift, your safety depends on proper training and thoughtful operation.

⚠ WARNING Do not install this equipment unless you have automotive Lift installation training.

Always use proper lifting tools, such as a Forklift or Shop Crane, to raise heavy

components. Do not install this equipment without reading and understanding this

manual and the safety labels on the unit.

Only fully trained personnel should be involved in installing this equipment.

Pay attention at all

times

. Use appropriate tools and lifting equipment, when needed. Stay clear of moving parts.

BendPak recommends referring to the current version of the ANSI/ALI ALIS Standard Safety

Requirements for Installation and Service for more information about safely installing, using, and

serving your Lift.

⚠ WARNING You

must

wear OSHA-approved (publication 3151) personal protective

equipment at all times when installing, using, maintaining, or repairing the Lift:

leather gloves, steel-toed work boots, eye protection, back belts, and hearing

protection

are mandatory

Tools

You may need some or all of the following tools:

• Rotary hammer drill or similar

• 3/4", 3/8", 1 1/4” masonry bits

• Hammer, crow bar, and two sawhorses

• Industrial Slings

• Open-end wrench set

• Socket and ratchet set

• Medium/Large crescent wrench, torque wrench, pipe wrench

• Four-foot level and 12-foot ladder

• Chalk line

• Medium flat screwdriver

• Tape measure (25-foot recommended)

• Forklift, Shop Crane, or heavy-duty rolling dolly

Quatra™ Full-Rise Scissor Lift 13 P/N 5900085 — Rev. A1 — October 2019

Planning for Electrical Work

You will need to have a licensed, certified Electrician available at some point during the installation.

⚠ DANGER All electrical work

must

be performed by a licensed, certified Electrician.

Notify your Electrician in advance so that they come prepared with appropriate components for

connecting to the power source, a Power Disconnect Switch, and a Thermal Disconnect Switch. Refer

to Contact your Electrician for more information.

Your Electrician needs to:

• Connect the Power Unit to an electric power source. An electric power source is

required. The Power Unit comes with a Pigtail for wiring to a power source. Have your Electrician

connect a power cord with appropriate plug to the electrical box or have them wire it directly into

the electrical system at the Lift location.

• Install a Power Disconnect Switch. A Power Disconnect Switch ensures you can quickly

and completely interrupt electrical power on the Lift in the event of an electrical circuit fault,

emergency situation, or when equipment is undergoing maintenance. Refer to Install a Power

Disconnect Switch for more information.

• Install a Thermal Disconnect Switch. A Thermal Disconnect Switch ensures that the

equipment shuts down in the event of an overload or overheated motor. Refer to Install a

Thermal Disconnect Switch for more information.

Note: These components are

not

included with the Lift.

Quatra™ Full-Rise Scissor Lift 14 P/N 5900085 — Rev. A1 — October 2019

Select a Site

Keep the following in mind when selecting a site for your Lift:

• Architectural plans. Consult the architectural plans for your desired installation location. Make

sure there are no issues between what you want to do and what the plans show.

• Enough space. Make sure there is adequate space on all sides, plus enough room above for the

Vehicles you will be raising. Refer to Checking Clearances for more information.

• No overhead obstructions. Make sure the site is free of low-hanging overhead obstructions.

• Floor. Only install the Lift on a flat, Concrete floor; do not install on asphalt or any other surface.

The surface must be level; do not install if the surface has more than three degrees of slope.

⚠ WARNING Installing your Lift on a surface with more than three degrees of slope could lead to

injury or even death. Only install the Lift on a level floor. If your floor is not level,

considering making the floor level or using a different location.

• Shimming. If your Concrete floor is not completely level, you can use Shims under the Base

Plates, as needed, to level the Lift. To estimate your Shim requirements, use a transit level and

targets to check for flatness. Use the provided Shims as necessary.

NOTICE Do not shim a Base Plate more than half an inch using the provided Shims and Anchor

Bolts. A maximum shim of 2 inches is possible by ordering Shim Plates. Contact

BendPak at (800) 253–2363, extension 191 to order.

• Concrete specifications. Do not install the Lift on cracked or defective concrete. Make sure

the concrete is at least 4.25 inches thick, 3,000 psi, and cured for at least 28 days (if newly

poured). Make sure the floor is defect-free, dry, and level. Only install the Lift on concrete.

⚠ CAUTION BendPak Lifts are supplied with installation instructions and Concrete anchors that

meet the criteria set by the current version of the American National Standard

“Automotive Lifts — Safety Requirements for Construction, Testing, and Validation”,

ANSI/ALI/ALCTV. You are responsible for any special regional structural and/or

seismic anchoring requirements specified by any other agencies and/or codes such

as the Uniform Building Code (UBC) and/or International Building Code (IBC).

Be sure to check your Concrete floor for the possibility of it being a

post-tension slab

. In this

case, you must contact the building architect before drilling. Using ground penetrating radar may

help you find the tensioned steel.

• Power. You need an appropriate power source near the Console. If you are using the Lift at 220

VAC at 60 Hz,1 Ph, use a 25 amp or greater fuse. For a 380 VAC, use a 15 amp or greater fuse.

• Operating temperature. The Lift is designed to be used between temperatures of 41º to 104ºF

(5º to 40ºC).

• Outdoor installation. All Lift models are approved for indoor installation and use only. Outdoor

installation is prohibited.

• Second floor installs. Do not install your Lift on a second floor or elevated floor without first

consulting the building architect and getting their permission.

• Dress properly. Wear protective gear (safety goggles, helmet, heavy gloves, suitable working

clothes, safety boots, ear protection, and so on) at all times when installing the Lift. Do not wear

loose clothing or jewelry; contain long hair; keep hair, clothing, and gloves away from moving parts.

⚠ WARNING Always wear appropriate protective gear when working on the Lift.

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Choose the Console Location

Before going any further, decide how you want to orient the Console, as it impacts other aspects of

the installation.

Each Frame has two Hydraulic Hoses (of different lengths) already pre-attached; the Right Frame

comes with shorter Hydraulic Hoses, so the Console must go on the right side of the Lift in order for

those Hydraulic Hoses to reach the Console where they attach. If this configuration works for you, then

continue to the next procedure.

If you prefer to position the Console on the

Left

side of the Lift, you will need to undo the two

Hydraulic Hoses from each Frame and swap them; this needs to be done before you route the

Hydraulic Hoses to the Console.

In most cases, the Console location is determined based on the access to the power source. If access

to the power source is not an issue for you, choose the option that best fits your setup.

See Connect the Hydraulic Hoses for a list of the Hose lengths and connector locations.

The following drawing positions the Console on the right side of the Lift.

Top View. The Rear of the Console must face the Lift in order to route the Hydraulic Hoses through the

back opening. Drawing not to scale. Not all components are shown.

Quatra™ Full-Rise Scissor Lift 16 P/N 5900085 — Rev. A1 — October 2019

Checking Clearances

For safety purposes, a certain amount of clear space around the Lift is

required

. More space is

needed at the Rear of the Lift for Vehicles to drive on and off the Platforms.

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Unloading and Unpacking

When the components of your Lift are delivered to the site, have them dropped off as close as

possible to the area where you will be installing the Lift.

Once the components are unloaded, they are your responsibility to move around. The Frames are very

heavy, so the closer you unload them to the installation location, the better off you will be.

⚠ CAUTION Some Lift components are extremely heavy. If handled incorrectly, they can

damage materials like tile, sandstone, and brick. Try to handle the Lift components

twice: once when delivered and once when moved into position. You

must

have a

Forklift or Shop Crane to move them into position. Use care when moving them.

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Creating Chalk Line Guides

Create Chalk Line Guides so that the edges of the Frames fit into the four corners created by the Chalk

Line Guides.

Refer to Specifications to determine the Overall Width and Outside

Length

values for your Lift.

Note: Do not use the

Overall

Length value; this includes the Ramps, which are not taken into

consideration for creating Chalk Line Guides.

To create Chalk Line Guides:

1. Decide where you want to locate the Lift.

Keep in mind that the Console must be within 35 inches from the Lift.

2. Create an Alignment Chalk Line where you want the Front of the Lift.

Make the Alignment Chalk Line longer than the overall width of the Platforms.

3. Add two more Chalk Lines perpendicular to the Alignment Chalk Line and 40.5 inches (1,029 mm)

apart. Remember, this is a Lift that can be used for alignment services, so you want your

measurements to be correct.

Make the Chalk Line long enough for the entire length of the Ramp. This line will be your reference

when laying down the Base Plates.

4. Create the Rear Chalk Line parallel to the Front Chalk Line.

Make the Alignment Chalk Line longer than the overall width of the Platforms

5. Double check all dimensions and make sure that the layout is perfectly aligned.

Quatra™ Full-Rise Scissor Lift 19 P/N 5900085 — Rev. A1 — October 2019

Align the Frames into Position

Once you have created the Chalk Line Guides, move the Frames into position.

To align the Frames into position:

1. Use a Forklift or Shop Crane to lower the Frames into the layout you created.

The Frames go on the inside of the Chalk Lines.

2. Align the Base Plates with the Chalk Lines.

3. Move the two Frames into position where the Left and Right Chalk Lines intersect the alignment

Chalk Line.

4. Measure the distance between the two Platforms at point a and b.

The Frames need to be same distance apart at both points. If a and b are not the same, adjust the

Platform locations; make sure they are the same distance apart and parallel to each other.

5. Double check that the Frames are correctly positioned and the Utility Rails are facing the inside of

the Lift.

Lift the Platforms off the Bases

You must raise the Platforms off their Bases in order to complete other aspects of the installation.

sure to leave the Lift on a Safety Lock when you raise it.

⚠ WARNING The Frames are extremely large and heavy. You must use a Forklift or Shop Crane

to move the Platform off the Bases; make sure the Safety Locks are engaged when

you reach the desired height.

To lift the Platforms off the Bases:

1. Use a Forklift or Shop Crane to raise the Platform off of its Base Plate, using care so that the Base

Plates do not move.

Make sure to hold down the Base while you raise the Platform.

Tip Once the Platform and Base are separated by more than half an inch (~13 mm), you

can put Industrial Slings (straps) around each end to continue raising the Platform off

the Base.

2. Raise the Platform to the first Safety Lock, then make sure the Frames are secure on a Locking

position.

⚠ WARNING Do not leave or work on the Lift without first confirming that the Platforms are

secure on a locking position; if not, you or anyone else working on the Lift could be

seriously injured.

3. Repeat the same procedure for the other Frame.

Important:

Do not bolt down the Bases at this point

. This will be done later in the

installation process.

Quatra™ Full-Rise Scissor Lift 20 P/N 5900085 — Rev. A1 — October 2019

Anchor the Console

The Console comes assembled from the factory; there are still connections to make to the Power Unit.

That will be covered later in the installation.

The Rear of the Console must face the Lift to route the Hydraulic Hoses and Air Line through the back

opening. The Console can be up to 35 inches away from the Rear of the Lift.

Tip If you want to place the Console further than 35 inches from the Lift, you will need

to purchase Hydraulic Hoses that are long enough to reach the Lift from the desired

location. You may be able to obtain these Hoses from the local hydraulics shop,

once you know how long you need them; you will also need longer Air Lines. For

safety purposes,

the Console operator must always have a clear,

unobstructed view of the Lift

The following procedure describes anchoring the Console into place. If you prefer, you can defer

anchoring the Console. Anchoring the Console is a relatively permanent decision, so delaying the

procedure gives you more time to decide where you would like to position the Console. It is easier to

change the Console location later if it is not already anchored.

When you are ready to anchor the Console into place, return to this section.

The following drawing shows how to arrange the Console next to the Lift.

Top View. Not to scale. Not all components are shown.

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BendPak XR-12000 Owner's manual

Brand: BendPak

Model: XR-12000

Category: Motor vehicle electronics

Type: Owner's manual

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XR-12000 Series

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BendPak XR-12000 Owner's manual

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