Munters M120 Owner's manual

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Originalinstructions
Usermanual
M120
Desiccantdehumidier
190TGB-1008-H1402©MuntersEuropeAB2014
Importantuserinformation
Intendeduse
Muntersdehumidiersareintendedtobeusedforthe
dehumidicationofair.Anyotheruseoftheunit,or
usewhichiscontrarytotheinstructionsgiveninthis
manual,cancausepersonalinjuryanddamagetotheunit
andotherproperty.
Nomodicationoftheunitisallowedwithoutprior
approvalbyMunters.Attachmentorinstallation
ofadditionaldevicesisonlyallowedafterwritten
agreementbyMunters.
Warranty
Thewarrantyperiodisvalidfromthedatetheunit
leftourfactory,unlessotherwisestatedinwriting.
Thewarrantyislimitedtoafreeexchangeofpartsor
componentswhichhavefailedasaresultofdefectsin
materialsorworkmanship.
Allwarrantyclaimsmustincludeproofthatthe
faulthasoccurredwithinthewarrantyperiodand
thattheunithasbeenusedinaccordancewiththe
specications.Allclaimsmustspecifytheunittypeand
fabricationnumber.Thisinformationisstampedonthe
identicationplate,seesectionMarking.
Itisaconditionofthewarrantythattheunitforthe
fullwarrantyperiodisservicedandmaintainedas
describedinsectionServiceandmaintenance.Theservice
andmaintenancemustbedocumentedforthewarranty
tobevalid.
Safety
Informationaboutdangersareinthismanualindicated
bythecommonhazardsymbol:
W W
W
ARNING! ARNING!
ARNING!
Indicatesapossibledangerthatcanleadtopersonalinjury.
CA CA
CA
UTION! UTION!
UTION!
Indicatesapossibledangerthatcanleadtodamagetothe
unitorotherproperty,orcauseenvironmentaldamage.
NOTE!Highlightssupplementaryinformationforoptimal
useoftheunit.
ConformitywithDirectives
Thedehumidierisinconformitywiththeessential
safetyrequirementsoftheMachineryDirective
2006/42/EC,theLowVoltageDirective2006/95/EC,
theRoHSDirective2011/65/ECandtheEMC
Directive2004/108/EC.Thedehumidieris
manufacturedbyanISO9001:2008accredited
manufacturingorganisation.
Copyright
Thecontentsofthismanualcanbechangedwithout
priornotice.
NOTE!Thismanualcontainsinformationwhichis
protectedbycopyrightlaws.Itisnotallowedtoreproduceor
transmitanypartofthismanualwithoutwrittenconsentfrom
Munters.
Pleasesendanycommentsregardingthismanualto:
MuntersEuropeAB
TechnicalDocumentation
P.O.Box1150
SE-16426KISTASweden
e-mail:t-doc@munters.se
iiImportantuserinformation190TGB-1008-H1402
Tableofcontents
Importantuserinformation...............ii
Intendeduse...........................
ii
Warranty...............................
ii
Safety..................................
ii
ConformitywithDirectives............
ii
Copyright..............................
ii
Tableofcontents...........................iii
1Introduction.................................1
1.1Aboutthismanual.....................
1
1.2Unintendeduse........................
1
1.3Safety..................................
2
1.4Marking................................
3
2Dehumidierdesign.......................4
2.1Productdescription...................
4
2.2Principleofoperation..................
4
3Transport,inspectionandstorage.......5
3.1Transport..............................
5
3.2Inspectionofdelivery.................
5
3.3Storingtheequipment................
5
4Installation...................................6
4.1Safety..................................
6
4.2Siterequirements.....................
6
4.3Connectionofductsandhoses.......
7
4.4Electricalconnections................
9
4.5Continuousfanoperation............
9
4.6Connectingthehumidistat............
9
4.7Reactivationairowadjustment......
11
5Operation....................................13
5.1Safety..................................
13
5.2Start....................................
13
5.2.1Manualoperation..............
13
5.2.2Automaticoperation...........
14
5.3Stoptheunit............................
14
6Serviceandmaintenance.................15
6.1General................................
15
6.2Maintenanceschedule................
15
6.3Filterreplacement.....................
16
7Faulttracing.................................17
8Technicalspecication....................18
8.1Dimensionsandservicespace.......
18
8.2Capacitydiagram.....................
19
8.3Technicaldata.........................
20
8.4Sounddata.............................
21
9Scrapping....................................22
10ContactMunters............................24
190TGB-1008-H1402Tableofcontentsiii
M120
1Introduction
1.1Aboutthismanual
Thismanualiswrittenfortheuserofthedehumidier.Itcontainsnecessaryinformationforhowtoinstall
andusethedehumidierinasafeandefcientway.Readthroughthemanualbeforethedehumidieris
installedandused.
ContactyournearestMuntersofceifyouhaveanyquestionsregardingtheinstallationortheuseofyour
dehumidier.
Thismanualmustbestoredinapermanentlocationclosetothedehumidier.
1.2Unintendeduse
Thedehumidierisnotintendedforoutdoorinstallation.
Thedehumidierisnotintendedforuseinclassiedareaswhereexplosionsafetycompliantequipment
isrequired.
Thedehumidiermustnotbeinstallednearanyheatgeneratingdevicesthatcancausedamagetothe
equipment.
CA CA
CA
UTION! UTION!
UTION!
Donotsit,stand,orplaceanyobjectsontheunit.
1Introduction190TGB-1008-H1402
M120
1.3Safety
Everymeasurehasbeentakeninthedesignandmanufactureofthedehumidiertoensurethatitmeetsthe
safetyrequirementsofthedirectivesandstandardslistedintheECDeclarationofConformity.
Theinformationinthismanualshallinnowaytakeprecedenceoverindividualresponsibilitiesorlocal
regulations.
Duringoperationandotherworkwithamachineitisalwaystheresponsibilityoftheindividualtoconsider:
Thesafetyofallpersonsconcerned.
Thesafetyoftheunitandotherproperty.
Theprotectionoftheenvironment.
ThetypesofdangersthatareindicatedinthismanualaredescribedinsectionImportantuserinformation.
W W
W
ARNING! ARNING!
ARNING!
-Theunitmustnotbesplashedwithorimmersedinwater.
-Allelectricalinstallationsmustbecarriedoutbyaqualiedelectricianandinaccordancewithlocalregulations.
-Theunitmustbeconnectedtoanearthedelectricaloutlet.
-Donotconnecttheunittoothermainsvoltagethanspeciedontheidenticationplate.
-Donotoperatetheunitifthepowerplugorcordisdamaged,riskofelectricalshock.
-Donotpulltheplugwithwethands,riskofelectricalshock.
-Donotinsertngersoranyotherobjectsintotheairvents,rotatingfansareinside.
-Donotcovertheunitasthatcanblockairintakeoroutletandcauseare.
-Iftheunithasoverturned,cutthepowerimmediately.
-AlwayscontactMuntersforserviceorrepair.
190TGB-1008-H1402Introduction2
M120
1.4Marking
Type
Fa br. No.
Fa br. ye ar
0,1 kW
Max 1,3 kW
08 26 1 70XXX XXXXX
20 08
M120
1·
·
23 0V 50 Hz
M
ad e in Sw ede n
Weig ht: 26 k g
IP44
1,2 kW
Mun ters Eu ro pe AB
Isa fjord s gat an 1
164 26 Kis ta , Sw ede n
RoHS
Figure1.1Identicationplateposition
Type
Fa br. No.
Fa br. yea r
0,1 kW
Ma x 1,3 kW
0944 613872
2009
M120
1·
·
230V 50 Hz
M
a d e in S we d e n
Weight: 26 kg
IP44
1,2 kW
Munters Europe AB
Isa fjords ga ta n 1
164 26 Kista , S we de n
RoHS
Figure1.2Identicationplate
3Introduction190TGB-1008-H1402
M120
2Dehumidierdesign
2.1Productdescription
Thedehumidierisdesignedtoefcientlydehumidifyair.Itsverycompactconstructionincorporates
sectionsheldtogetherbyfourbolts.
Thesectionscontainfansthataredrivenbyacommonmotor,adirectgeardrivendesiccantrotoranda
reactivationairowheater.Thetwoendcasingscontaindistributionchamberswithisolatedsectionsthat
provideaprecisebalancefordehumidicationandreactivationairows.Itsruggedcasingisconstructed
fromcorrosionresistantdiecastaluminium.
TheelectricalequipmentcomplieswiththeEN60204-1standard.Thedehumidierismanufactured
accordingtouniformEuropeanstandardsandtheestablishedrequirementsforCE-marking.
2.2Principleofoperation
Thedesiccantrotoristheadsorptiondehumidifyingcomponentintheunit.Therotorstructureis
comprisedofalargenumberofsmallairchannels.
Thedesiccantrotorismadeofacompositematerialthatishighlyeffectiveinattractingandretainingwater
vapour.Therotorisdividedintwozones.Theairowtobedehumidied,processair,passesthroughthe
largestzoneoftherotorandthenleavestherotorasdryair.Sincetherotorrotatesslowly,theincomingair
alwaysmeetsadryzoneontherotor,thuscreatingacontinuousdehumidicationprocess.
Theairowthatisusedtodrytherotor,reactivationair,isheated.Thereactivationairpassesthrough
therotorintheoppositedirectiontotheprocessairandleavestherotoraswetair(warm,moistair).This
principleenablesthedehumidiertoworkeffectively,evenatfreezingtemperatures.
1.Dryair
2.Reactivationair
3.Processair
4.Wetair
A.Rotor
B.Filter
C.Processfan
D.Heater
E.Fanmotor
F.Reactivationfan
1
2
3
4
A
B
C
D
E
F
G
Figure2.1Principleofoperation
G.Filter
190TGB-1008-H1402Dehumidierdesign4
M120
3Transport,inspectionandstorage
3.1Transport
Figure3.1Handles
Ifpossible,useapalletloadertomovethedehumidier.Usethetwohandlesinthecasingtoliftit(see
8.3,Technicaldataforweightdata.)
Usetheoriginalpackagingwhenshippingtheunit.
3.2Inspectionofdelivery
1.Inspectthedeliveryandcomparewiththedeliverynote,orderconrmationorotherdelivery
documentation.Makesurethateverythingisincludedandnothingisdamaged.
2.ContactMuntersimmediatelyifthedeliveryisnotcompleteinordertoavoidinstallationdelays.
3.Iftheunitistobeputintostoragepriortoinstallation,seesectionStoringtheequipment.
4.Removeallpackagingmaterialfromtheunit,andmakesurethatnodamagehasoccurredduring
transportation.
5.AnyvisibledamagemustbereportedinwritingtoMunterswithin5daysandpriortoinstallationof
theunit.
6.Disposeofthepackagingmaterialaccordingtolocalregulations.
3.3Storingtheequipment
Followtheseinstructionsifthedehumidieristobestoredpriortoinstallation:
Placethedehumidierinanuprightpositiononahorizontalsurface.
Re-usethepackagingmaterialtoprovideprotectionfortheunit.
Protectthedehumidierfromphysicaldamage.
Storethedehumidierundercoverandprotectitfromdust,frost,rainandaggressivecontaminants.
5Transport,inspectionandstorage190TGB-1008-H1402
M120
4Installation
4.1Safety
W W
W
ARNING! ARNING!
ARNING!
Donotconnecttheunittoothermainsvoltagethanspeciedontheidenticationplate.
Theunitmustbeconnectedtoanearthedelectricaloutlet.
Donotoperatetheunitifthepowerplugorcordisdamaged.
CA CA
CA
UTION! UTION!
UTION!
Donotsit,stand,orplaceanyobjectsontheunit.
4.2Siterequirements
TheM120isintendedforindoorinstallation.Theunitshouldbeplacedinanuprightpositionhorizontally
standingonxinglugsonalevelsurface.Suitablewallbracket(articleno.19030113)oroorfoundation
ttings(articleno.19020851)canbeobtainedasoptionalextras,seeFigure4.1.
Whenthedehumidieristobeoutofuseforanextendedperiod,thehoseconnectionsshouldberemoved
asshowninFigure4.3.
Figure4.1Wallbracket(option)
Figure4.2Inoperation
Figure4.3Notinuse
1=Fixedduct2=Flexiblehose
Avoidinstallingthedehumidierwherethereisariskofwaterenteringtheunit,orinaverydusty
environment.
Forunitandservicedimensions,seesection8.1,Dimensionsandservicespace.
190TGB-1008-H1402Installation6
M120
NOTE!Itisimportantthattheintendedinstallationsitemeetstherequirementsinordertoachievethebest
possibleperformanceandtrouble-freeoperation.
NOTE!Checkthattheunitislevelafterthecompleteinstallation.Ifrequiredtheunitcanbeboltedtotheoor
usingthexingholesinthebottomoftheunit.
4.3Connectionofductsandhoses
Followtheinstructionsbelowwhenattachingductsorexiblehosestotheairconnections.Theprocessand
reactivationairinletanddryairoutletcanbeconnectedtoaductsystemorbeusedwithfreeinletandoutlet.
Thewetairoutletmustalwaysbeconnectedtoaductorhose,whichmustbettedatadownwardangle
(awayfromthedehumidier)sothatcondensationisdrained.
Ductlengthmustbekeptasshortaspossibletominimisestaticpressureloss.
Allductandhoseconnectionsmustbeairtightandvapourtighttoensurefullperformance.
Thewetairductorhosemustbemountedatadownwardanglesothatcondensationcanbedrained.
Thewetairhoseorductmusthavesuitabledrainageatlowtemperaturestopreventpoolingof
condensate.Alternatively,condensationcanbeavoidedbyinsulatingtheductwithatleast25mmof
insulation.
Covertheductopeningforoutdoorairwithmeshtopreventbirdsandrodentsfromenteringtheunit.
Positiontheopeningsothatrainandsnowcannotentertheduct.
Thewetairductorhosemustbecorrosionresistantandabletowithstandtemperaturesupto70°C.
Thewetairisnormallytransportedoutdoors.Inlargepremiseswherethedehumidierisoutsideofthe
spacetobedehumidied,thewetaircanbeledawayneartheunit.Positiontheoutletsothatthewetair
doesnotblowtowardsmoisture-sensitiveobjects.
Theminimumdistancebetweenthereactivationinletorwetairoutletandthewallis0.5m.
Thedryairoutletshouldbeconnectedeithertoaductsystemortoashortpipe,about1000mm,tostop
rainwaterorushingwateretc.fromenteringthedehumidier.Ifthisstepistakentheunitwillmeet
withtheprotectiveclassIP44.
CA CA
CA
UTION! UTION!
UTION!
Ifthereisariskoffreezingtemperatures,thewetairductsmustbeinsulated.
NOTE!Noisereductioncanbeachievedbyconnectingductstothedehumidier.
7Installation190TGB-1008-H1402
M120
Figure4.4Requiredductworks,sideviewFigure4.5Requiredductworks,frontview
1-DryairA-Wirescreenmeshapprox.10mm
2-ReactivationairB-Removablerubbersleeve
3-WetairC-Rotorinspectionopening
4-Processair
190TGB-1008-H1402Installation8
M120
4.4Electricalconnections
Includedwiththedeliveryisa2.5mlongpowercablewithaplugforconnectiontoanearthedoutlet.The
voltageandfrequencyarespeciedontheunitidenticationplate,seesection1.4,Marking.
4.5Continuousfanoperation
Ifcontinuousfanoperationisrequiredremovethecoverplatetotherightofthehumidistatsocket,see
Figure4.6.SetswitchBtothedownposition.Retthecoverplate.
4.6Connectingthehumidistat
Figure4.6Connectingthehumidistat
Whenthedehumidieristobecontrolledbyahumidistat,removetheswitchcover(A),movetheswitchto
theAUTpositionandreplacethecover.OndeliverytheswitchissettotheMANposition.Thehumidistat
isconnectedbyinsertingthehumidistatplugintothesocketmarkedHYGlocatednexttotheterminal
blockcover.
Aroomhumiditysensoristobemounted1-1.5mabovetheoor.Itmustbepositionedsothatitisnot
directlyexposedtodryairfromtheunitortohumidairowinginthroughopeningdoors.Positionitaway
fromheatsourcesanddirectsunlight.
Thehumidistatmustbeasingle-stagehumidistatandconnectedsothatthecontrolcircuitcloseswhen
relativehumidityincreases.Theconnectioncablemustbescreenedandequippedwithacopperconductor
withaminimumcross-sectionareaof2x0.75mm
2
.
Followtheinstructionsbelowtoassembleandconnectthehumidistatconnectionkit(ArticleNo.
19024039E).
CA CA
CA
UTION! UTION!
UTION!
Werecommendthatonlyaqualiedelectricianshouldconnectthehumidistatplugtothecable.
9Installation190TGB-1008-H1402
M120
Figure4.7Connectionofleadsandhumidistatconnectionkitassembly
A-LeadconnectionsB-Screenconnections
1.Connecttheleadstopins1and2,andthescreentotheearthpin.Leadconnections
2.Afxtheterminal(2)totheplug(1)
3.Tightentheterminalscrews(3)
4.Afxthecover(4)totheplug(1)
5.Afxtheange(5)tothecover(4)
190TGB-1008-H1402Installation10
M120
4.7Reactivationairowadjustment
Estimatethepressuredropintheductsystemforreactivationandwetairaccordingtothefollowing:
EachmetrelengthofØ80mmductgivesapressuredropof1.0Pa(0.1mmwg).
Each90°or45°bendonanØ80mmductgivesapressuredropof1.0Pa(0.1mmwg)
OutletØ80mm(possiblywithameshscreen)givesapressuredropof20.0Pa(2.0mmwg)
Ifthetotalpressuredropexceeds100Pa(10mmwg)theoriceplateintheinletshouldberemoved.
Indoubtfulcasesacheckmeasurementoftheairowshouldbemadeasfollows:
Connectamanometertothepressuretappingpointforthereactivationair.Ifthedehumidieris
connectedtotheduct,aholeismadeintheductnearthedehumidiertoprovideaconnectionpointfor
themanometer,seeFigure4.8.
ReadthepressuredroponthemanometerandfollowtheinstructionsinTable4.1.
Measuredpressuredrop
at50Hzat60Hz
Remarks
80-180Pa(8-18mmwg)160-280Pa(16-28mmwg)AllowedAirow
Lessthan80Pa(8mmwg)Lessthan160Pa(16mmwg)InsufcientAirow(REMOVE
ORIFICEPLATE)
Table4.1Pressuredropoveroriceplates
p
s
Figure4.8Measuringthepressuredrop
Manometer(eg.u-tube)OricePlate50Hzor60Hz
11Installation190TGB-1008-H1402
M120
Figure4.9Reactivationairowasafunctionofthepressuredropovertheoriceplate(shadedarea=permittedarea).
190TGB-1008-H1402Installation12
M120
5Operation
5.1Safety
W W
W
ARNING! ARNING!
ARNING!
Donotoperatetheunitifthepowerplugorcordisdamaged.
Donotinsertngersoranyotherobjectsintotheairvents.
Theunitcanrestartautomaticallywithoutwarningfollowingapowerfailure.
CA CA
CA
UTION! UTION!
UTION!
Donotsit,stand,orplaceanyobjectsontheunit.
5.2Start
Removetheprotectivecoversfrombothinletandoutletopenings.(Atdeliveryallopeningsaresealedwith
plasticprotectivecovers).
1.Checkthattherearenoobstructionsineithertheductsystemsinletandoutletopenings.
2.Checkthattheoriceplateinthereactivationairintakeismarkedforthecorrectfrequency(Hz).On
deliverytheoriceplatefor50Hzistted.
3.Checktheidenticationplatetomakesurethatthedehumidierdeliveredisforthevoltageandfrequency
yourequire.
4.Ifcontinuousfanmodeisrequiredseesection4.5,Continuousfanoperation.
5.Connectthedehumidiertothemainspowerandcheckthatitisoperating.Therotationoftherotorcan
beviewedbyremovingtheplasticplugonthesideoftheunit,seeFigure4.5.
Figure5.1Unitatdelivery
1-Protectivecovers
NOTE!Thedehumidierwillrestartautomaticallyafterapowercut.
5.2.1Manualoperation
SettheMAN-AUTselectorswitchtopositionMAN.
13Operation190TGB-1008-H1402
M120
5.2.2Automaticoperation
SettheMAN-AUTselectorswitchtopositionAUT.
5.3Stoptheunit
Tostoptheunit,disconnectitfromthepowersourceorusetheexternalcircuitbreaker.
190TGB-1008-H1402Operation14
M120
6Serviceandmaintenance
6.1General
W W
W
ARNING! ARNING!
ARNING!
-Donotattempttorepair,dismantleormodifythisunit.
-Removethemainsplugfromthesocketbeforestartinganymaintenancework.
Thedehumidierisdesignedforcontinuoususeoveralongperiodoftimewithaminimalamountof
supervision.Undernormaloperatingconditions,maintenancerequirementsareminimal.Theservice
intervaldependsmainlyontheoperationalconditionsandworkingenvironment.
NOTE!ItisrecommendedtocontactMuntersforserviceorrepair.Operatingfaultscanoccuriftheunitis
maintainedinsufcientlyorincorrectly.
MuntersServicecanofferaserviceplanadaptedtosuittheconditionsofaspecicinstallation.Seecontact
addressesonthebackpageofthismanual.
6.2Maintenanceschedule
Muntersrecommendsthefollowingmaintenanceschedule.Theschedulecontainsinspectionand
maintenanceproceduresaswellastherecommendedintervalsforunitsusedundernormaloperatingand
environmentalconditions.Iftheprocessaircontainsalotofdust,preventativemaintenanceshouldbe
performedatshorterintervalsthanthosespeciedbelow .
Inspection/Maintenance
Component
3-6months12months
ProcessandReactivationlter.
Cleanthelter,grating,retainerandcover
(1)
and
changelterifneeded.
Changethelterandcleanthegrating,retainer
andcover.
Unithousing.
Checkforphysicaldamageandcleanunit
exteriorifnecessary.
Checkforphysicaldamageandcleanunit
exteriorifnecessary.
Humidistat.
N/AChecksensorfunctionsandcalibrateif
necessary.ContactyourMuntersproduct
servicedepartmentasrequired
(1)Whenreplacingtheltercassette,checkthatthearrowispointingtowardsthedehumidier.
Table6.1Maintenanceschedule
15Serviceandmaintenance190TGB-1008-H1402
M120
6.3Filterreplacement
A
B
A.Screw
B.Cover
C.Grating
D.Retainer
E.Filter(articleno.19013498)
F.Faninletcone
B
C
D
E
F
C
Figure6.1Filterassembly(reactivationside)
1.Removethescrews(A)holdingthecover.
2.Removethecover(B)andtakeouttheltercassette(C,D,E).
3.Releasetheretainer(D)andremovethelter(E)fromthegrating(C).
4.Cleanthegrating,retainerandcover.
5.Mountthenewlterandgratingintheretainer.
6.Mounttheltercassetteandtightenthescrews(A).
7.Repeattheprocedurefortheprocesslter.
190TGB-1008-H1402Serviceandmaintenance16
M120
7Faulttracing
FaultsymptomPossibleCauseCorrectiveaction
FailureoftheelectricalsupplyCheckpowersupplytotheunit.
Presstheresetbuttononthethermalcut-outafterremovingthe
obstruction
Checkthatthetemperatureatthereactivationairintakedoes
notexceed45ºC.
Checkthatthesupplyvoltageisnotmorethan10%abovethat
speciedonthedataplate.
Checkthattheimpellerrunsfreely.
Checkthemotor’spowerconsumption(maximum0.26A).
Thethermostatontheheaterhastripped
becauseofacloggedlteroranyother
obstructionintheductsystem.
Settheoperatingmodetomanualmodeandcheckthatthe
dehumidierstarts
Humidistatswitchedtoautomaticmodeby
mistakewithnohumidistatconnected.
Settheoperatingmodetomanualmodeandcheckthatthe
dehumidierstarts
Settheoperatingmodetomanualmodeandcheckthatthe
dehumidierstarts.Iftheunitstarts,thehumidistatisprobably
faulty.
Unithasstopped.
Humidistatfault(automaticmodes).
Checkthehumidistatbyseeingifthedehumidierstartswhen
thehumidistatsetpointisreduced.Resetthehumidistatset
pointafterthecheck.Calibratethehumidistatifnecessaryor
replaceit.
RotorstoppedRemoveplasticplugfromtheinspectionopening,situated
onthesideoftheunit,andcheckthattherotoristurning
(approximately8rph)
ReactivationairowincorrectCheckreactivationairowasspeciedundersection
4.7,Reactivationairowadjustment.
Dehumidication
capacityhasdecreased.
ReactivationheaternotoperatingCheckthatthereactivationheaterisoperatingbymeasuringthe
powerconsumption.Example:At230V50Hzthetotalpower
consumptionisapproximately5.7A.
Table7.1Faulttracinglist
17Faulttracing190TGB-1008-H1402
/