AGI Sweep Wheel Retro Kits Installation guide

AGI
Brand
AGI
Model
Sweep Wheel Retro Kits
Type
Installation guide
Hutchinson l Mayrath INSTALLATION INSTRUCTIONS
Please remember that safety is the number one priority. Use caution during all phases of the assembly
process. Wear proper PPE (personal protective equipment) and follow the safety recommendations
included in the manual provided with your equipment.
Publication No. 1049698
February 28, 2017
This safety symbol is used throughout these instructions to alert you to information about
unsafe actions or situations, and may be followed by the word DANGER, WARNING, or CAUTION.
Be Alert! Your safety and the safety of others is involved.
DANGER - Indicates immediate hazards that may result in severe injury or death. WARNING - Indicates unsafe actions or
situations that may cause severe injury, death and/or major equipment or property damage. CAUTION - Indicates unsafe
actions or situations that may cause injury, and/or minor equipment or property damage.
SWEEP WHEEL RETRO KITS
KIT PART NO’s. 1046088 & 1046089 for 7” O.D. FLIGHTS
and
KIT PART NO’s. 1046090 & 1046091 for 9” O.D. FLIGHTS
Before beginning assembly it is suggested to read through these instructions and lay out all items from the kit to
ensure all parts are accounted for. This not only helps you become familiar with the parts and assembly procedures,
but also makes you aware of what tools, equipment or materials you may need to complete the installation process.
Install Wheel Kits
Retro Kit 1046089 f/ 7” O.D. sweep flights
The following instructions are for the new style sweep wheels that will be installed on the existing power sweep and
klean sweep augers. Note: The bolt kits are the same for each of the retro kits, therefore, not all hardware
in the bolt kits will be used for each application.
1. Remove the existing sweep wheel from the sweep
auger if applicable.
2. Attach the sweep wheel to the drive wheel mounting
bracket and secure using the 1/4” x 3/4” bolts and
lock washers. IMPORTANT! Tighten the inside
bolts first when installing the wheel to the
bracket (See Fig. 1).
3. Apply anti-seize compound to the wheel shaft and
insert the shaft into the end of the flight. Align
mounting holes and secure to flight using a 1/2” x 3”
bolt and 1/2” nylon locknut (bolt size may vary
depending on application).
Fig. 1
IMPORTANT! When assembling these kits to the sweep, remember that the drive wheel
shaft is installed into the flight first, then the wheel mount brackets and shields are aligned
accordingly. Do Not force the shields to fit tight against the bracket(s) if there is a gap
between the two, use shims and/or spacers to fill the gaps.
FIRST, Install
1/4” x 3/4” Bolts
to INSIDE of Wheel Sweep
Wheel
Drive Wheel
Mount Bracket
1/4” x 3/4” Bolt &
Lock Washer
Apply Anti-Seize to
Wheel Shaft and Insert
into Sweep Flight
Apply
Anti-Seize
Secure Wheel to
End of Flight
Fig. 2
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aggrowth.com
©2017 Hutchinson l Mayrath All Rights Reserved
3/17 0400614-3 0400614-4 0400614-6 1049698-2
Page 2
4. After the wheel has been attached to the flight, check
to verify that the sweep shield mount holes align
with the holes in the wheel mounting bracket.
If the holes do not align, it may be possible to readjust
all the shields to add the extra length needed (begin
at the first shield section and continue towards the
end wheel).
If the shields cannot be readjusted to fit, clamp the
bracket and shield together and mark the appropriate
holes for drilling. Drill an 11/32” (9 mm) dia. hole at
each location.
5. Secure using the 5/16” x 1” bolts, flat washers and
nylon locknuts. Note: It may be necessary to use
flat washers as spacers to fill any gaps between the
shield and wheel mount bracket (spacers go in
between the shield and the wheel mount bracket,
See Fig. 3).
It may also be necessary to use a longer bolt when
adding these spacers). When tightening the bracket
and shield hardware, make sure the shield does not
twist or have to be pulled into position, use the
spacers accordingly.
Retro Kit’s 1046088, 1046090 & 1046091 (con’t.)
If Necessary, Use Flat Washer(s)
in Between Sweep Shield and
Wheel Mount Bracket
It’s Possible that the
Shield Mount Holes may
Need to be Redrilled
Fig. 3
Install Wheel Kits
(Retro Kit’s 1046088, 1046090 & 1046091)
3. Apply anti-seize compound to the wheel shaft and
insert the shaft into the end of the sweep flight.
Secure the shaft and flight using the appropriate
length bolt and nylon locknut (See Fig. 5).
FIRST, Install
1/4” x 3/4” Bolts
to INSIDE of Wheel Sweep
Wheel
Drive Wheel
Mount Bracket
1/4” x 3/4” Bolt &
Lock Washer
Fig. 4
Apply Anti-Seize to
Wheel Shaft and Insert
into Sweep Flight
Apply
Anti-Seize
Fig. 5
Installation of these kits is very similar. Though some
items may differ in appearance than what is shown in
the following illustrations, the assembly procedures
detailed can be used as installation instructions for any
of these three kits.
Some applications may require the wheel shaft
to be drilled to ensure flight connection to shaft. If
necessary, drill the new hole at 90 degrees from
the existing hole.
1. Remove the existing sweep wheel from the sweep
auger if applicable.
2. Attach the sweep wheel to the mounting bracket and
secure using the 1/4” x 3/4” bolts and lock washers.
IMPORTANT! Tighten the inside bolts first when
installing the wheel to the bracket (See Fig. 4).
Shields and flights may require some adjustment
in order to make the drive wheel fit properly.
Use spacers and shims to fill any gaps between
the shield and wheel mount bracket.
Use for Retro Kit’s 1046088,
1046090 & 1046091
Use for Retro Kit’s 1046088,
1046090 & 1046091
3/17 0400614-9 0400614-7 1049698-3
Page 3
5. After securing the wheel, wheel shaft and flight as
detailed in Steps 2 and 3, Install the attachment
bracket to the back of the sweep shield. Secure
using 3/8” x 1 1/4” bolts, flat washers and nylon
locknuts.
Use the shims to fill in any gaps that may be between
the wheel mount bracket and attachment bracket.
Tighten hardware. If there are any gaps, Do Not
try to tighten the hardware to pull the brackets
together, always use shims or spacers to fill the
gaps before tightening the hardware.
Insert
Spacer(s) as
Necessary
Attachment
Bracket
3/8” x 1 1/4” Bolts, Flat
Washers & Nylon Locknuts
3/8” x 1 1/4” Bolts,
Flat Washer
& Nylon Locknut
Fig. 7
Retro Kit 1046091
4. Some sweep shields have a bearing plate welded at
each end, install the wheel bracket as follows.
The wheel mount bracket can be secured to the shield
using 3/8” x 1 1/4” bolts, flat washers and nylon
locknuts. There may be a gap between the wheel
bracket and the shield mounting plate, insert the
appropriate amount of shims required to fill the gap
(Do Not leave a gap and try to pull it tight by
tightening the hardware, always fill the gap with
shims before tightening, See Fig 6).
If there is no gap and the wheel mount bracket
does not fit at the end of the shield, it may
require redrilling the wheel shaft to allow the
flight to be secured.
If redrilling is required, make sure to drill at 90
degrees from existing hole.
Insert
Spacer(s) as
Necessary
Attachment
Bracket
3/8” x 1 1/4” Bolts, Flat
Washers & Nylon Locknuts
Shown as
Reference Only
Fig. 6
Retro Kit’s 1046088, 1046090 & 1046091 (con’t.)
Some shields have a
bearing mount plate
welded to each end, attach
wheel bracket as shown
For Retro Kit 1046091 with
the Attachment Bracket
Use for Retro Kit’s 1046088 & 1046090
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Page 4
Ref.
No. Part
No. Description
1045372 Wheel, Sweep Drive
1046071 Drive Wheel Mount Weldment
1015521 Spacer Plate, 1/4” thick
1015474 Shim f/ Sweep Wheel (.1084”)
1015475 Shim f/ Sweep Wheel (.0785”)
1
2
3
4
(4)
PARTS LIST
Sweep Wheel Retro Kits
2
3
4
1
4
2
3
1
1
2
4
3
56
1
2
Sweep Wheel Retro Kit 1046088 Ref.
No. Part
No. Description
1045372 Wheel, Sweep Drive
1045077 Drive Wheel Mount Weldment
1
2
Sweep Wheel Retro Kit 1046089
Ref.
No. Part
No. Description
1045373 Wheel, Sweep Drive
1043994 Drive Wheel Mount Weldment
50420A1 Spacer Plate, 1/4” thick
1049699 Spacer f/ Sweep Wheel (.1084”)
1049700 Spacer f/ Sweep Wheel (.0785”)
1
2
3
4
(4)
Sweep Wheel Retro Kit 1046090 Ref.
No. Part
No. Description
1045373 Wheel, Sweep Drive
1044737 Drive Wheel Mount Weldment
1042802 Attachment Bracket
50420A1 Spacer Plate, 1/4” thick
1049699 Spacer f/ Sweep Wheel (.1084”)
1049700 Spacer f/ Sweep Wheel (.0785”)
1
2
3
4
5
6
Sweep Wheel Retro Kit 1046091
aggrowth.com
MANUFACTURED BY
HUTCHINSON I MAYRATH
hutchinson–mayrath.com
P.O. Box 629, 514 W. Crawford Street TF 800.523.6993
Clay Center, Kansas P 785.632.2161
USA 67432 F 785.632.5964
E2017 Ag Growth International. All rights reserved
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AGI Sweep Wheel Retro Kits Installation guide

AGI
Brand
AGI
Model
Sweep Wheel Retro Kits
Type
Installation guide
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