RAMPAGE PRODUCTS 5089927 Installation guide

  • Hello! I've analyzed the provided document, which contains install instructions for a Quadratec headlight, model 5089925/5089927. The document includes detailed step-by-step instructions for replacing the headlight, including specific guidance on removing the old parts, proper installation of the bulb, and the need to ensure correct positioning of the new headlight. I'm ready to answer any questions you may have about the installation process or the product itself.
  • How many screws need to be removed from the headlight bezel on TJ models?
    What should be done with the headlight after removing the torx screws?
    What should I be careful not to touch when installing the bulb?
    What should I ensure when installing the headlight assembly?
    After install what is the last step?
5089925 / 5089927 Install Instructions
1) From engine compartment at the backside of the grille, unplug the headlight.
2) Remove 3 screws on Headlight bezel on TJ models (4 screws on YJ models.)
3) Pop bezel out from grille assembly.
4) Remove 4 torx screws from headlight ring taking care to not drop the headlight, it
will be loose after the screws are removed.
5) Lay new headlight on a padded surface, face down. Unclasp the spring clip where
the bulb goes in a n remove the plastic insert from the back of the headlight
6) Install bulb into socket, taking care NOT to touch the bulb glass.
7) Reinstall the spring clip, making sure the bulb is held in securely.
8) Place rubber boot over the back of the socket. Firmly press the center of the boot
down around the back of the bulb so the prongs of the bulb are beyond the rubber.
9) Install new headlight assembly in to headlight bucket, make sure the word “TOP”
that is molded into the glass is up.
10) Reinstall the headlight ring.
11) Reinstall the bezel.
12) Reconnect the headlight plug from behind the grille in the engine compartment.
13) Repeat steps on other side.
14) Test headlights
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