Frick Safety Procedures and Precautions Service guide

Type
Service guide
SAFETY PROCEDURES AND PRECAUTIONS FOR
REFRIGERATION AIR HANDLING EQUIPMENT
A. General Precautions
 Onlyexperiencedandqualiedpersonnelshouldinstall,operate,andmaintainrefrigerationequipment.
 Frequentvisualinspections andcontinuous monitoringshould beemployedto preventthe escapeof refrigerant.
Electronicrefrigerantdetectorsshouldbeusedforsensingandwarningofthepresenceofrefrigerantintheatmo-
sphere.
 Temperaturemonitoringinstrumentsshouldbeusedtowarnagainstlossofrefrigerationinanyareawherearisein
temperaturecouldbeharmfultopeopleorproduct.
B. Electric Power Supply
 Checktheelectricalcharacteristicsontheunitnameplate.Makesurethepowersupplyisthesameasthename-
plate.
 Onlyqualiedelectriciansshouldinstallthepowersupply.Allworkshouldbedoneinaccordancewiththegoverning
codes.
 Disconnectthepowersupplytotheunitbeforeperforminganyserviceormaintenance.Thedisconnectshouldbe
lockedinthe“OFF”position.
C. Refrigerant Piping
 Avoidhydraulicshockorhammeringinrefrigerantliquidlinesthatmaycontainliquidrergerant.Hydraulicshockcan
occurinhotgaslinescausedbyliquidbuildup.Liquidslugstravelingathighvelocitycancausedamagetorefrigerant
connectionsonthecoilplusdamagetootherpipingandcontrolvalves.
 Avoidhydrauliclockupcausedbytrappedliquid.Withanincreaseinambienttermperaturearoundtheconnedliquid,
theexpansionpressurecouldcauserefrigerantlinestoburst.
 Refrigerantlinesmustbesizedproperlytoassuresatisfactorysystemoperation.Therefrigerantconnectionsizes
furnishedonthecoilsmaynotbethesamesizerequiredtomeetsystemperformancecriteria.
 ForHFCrefrigerants,pipingsystemsmustbeproperlyevacuatedtoremovenoncondensablesandmoisturepriorto
charging.Avacuumof500to1000micronsisrequiredtoremovemoisture.
 Ifthesystemisnotchargedwiththerefrigerantimmediatelyafterevacuation,orinstallationofpiping,a100%dry
nitrogenchargemustbeintroducedintothesystemtopreventinternalcorrosivedamagetothecoilsandpiping.This
isespecalllytrueofsteelpipingandcoils.
 Whenisolatingcoilsorpipingforserviceormaintenancemakesureallliquidlinesandcoilsarefreeofrefrigerant
beforeclosingisolationhandvalves.
 Beforeconnectingtherefrigerantlinestothecoil,makesurethepipingandcontrolvalvesontheunitareproperly
supported.Theunitrefrigerationconnectionsarenotdesignedtocarrytheweightofvalvesandpiping.
D. Coils
 Refrigerationcoilsmustnotbeusedwithrefrigerantotherthanthatstampedonthenameplates.Coilmustnotbe
subjectedtohigherpressurethandesignedworkingpressurestampedonthenameplates.
 Thecoilsareshippedwithaholdingchargeofdrynitrogen.Iftheunithasbeendamagedintransit,resultinginthe
lossoftheholdingcharge,theleakshouldbefoundbeforeinstallingtheunit.Pressurizetheunitto150psigwith
nitrogentondtheleak.
E. Coil Cleaning
 Anysolutionusedtocleancoilsorkillbacteriamustnotbecorrosivetometalsandmaterialsusedinthemanufactur-
ingoftheunit.
F. Corrosive Atmosphere
 Theunitsmustnotbeinstalledinatmospheresthatmaybecorrosivetothematerialsofconstruction.Thiscould
resultinreducedperformanceandcoilcorrosion.
G. Rotating Equipment
 Donotoperatefansorbeltdriveswithoutguardsinplace.
200-20 SB NOV 2008
Johnson Controls
1590 Dutch Road
Dixon IL 61021
Phone: 815-288-3859 • FAX: 815-288-1665
www.johnsoncontrols.com
Form 200-20 SB (2008-11)
Supersedes: S200-20 SB (OCT 00)
Subject to change without notice
Published in USA • GUI
2008 Johnson Controls Inc. - ALL RIGHTS RESERVED
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Frick Safety Procedures and Precautions Service guide

Type
Service guide

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