KTM 390 Duke 2018 Owner's manual

Category
Motorcycles
Type
Owner's manual
OWNER'S MANUAL 2018
390 Duke
Art. no. 3213783en
DEAR KTM CUSTOMER
*3213783en*
3213783en
01/2018
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports motorcycle that will give you enormous pleasure if you service and maintain it properly.
We hope you enjoy riding this motorcycle!
Enter the serial numbers of your vehicle below.
Chassis number ( p. 32) Dealer's stamp
Engine number ( p. 33)
Key number ( p. 34)
The Owner's Manual contained the latest information for this model series at the time of going to print. However,
minor differences due to further developments in design cannot be ruled out completely.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete
technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice
and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular
model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions,
misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the
regular scope of supply.
© 2018 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER
2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assur-
ance processes that lead to the maximum possible quality of the products.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
390 Duke US (F4375R1, F4375R2)
TABLE OF CONTENTS
3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ...................... 9
1.1 Symbols used .................................... 9
1.2 Formats used................................... 10
2 SAFETY ADVICE.......................................... 11
2.1 Use definition.................................. 11
2.2 Misuse............................................ 11
2.3 Safety advice................................... 11
2.4 Degrees of risk and symbols.............. 12
2.5 Overview of labels ............................ 14
2.6 Consumer rights............................... 18
2.7 Operating noise warning ................... 18
2.8 Noise emission warranty ................... 18
2.9 Reporting safety defects ................... 19
2.10 Tampering warning........................... 19
2.11 Safe operation ................................. 20
2.12 Protective clothing ........................... 21
2.13 Work rules....................................... 22
2.14 Environment.................................... 22
2.15 Owner's Manual ............................... 23
3 IMPORTANT NOTES.................................... 24
3.1 Manufacturer and implied warranty.... 24
3.2 Operating and auxiliary substances .... 24
3.3 Spare parts, accessories ................... 24
3.4 Service ........................................... 25
3.5 Figures ........................................... 25
3.6 Customer service.............................. 25
4 VIEW OF VEHICLE ...................................... 28
4.1 View of vehicle, front left (example) ... 28
4.2 View of vehicle, rear right
(example)........................................ 30
5 SERIAL NUMBERS ..................................... 32
5.1 Chassis number ............................... 32
5.2 Type label ....................................... 32
5.3 Engine number ................................ 33
5.4 Key number..................................... 34
6 CONTROLS................................................. 35
6.1 Clutch lever..................................... 35
6.2 Hand brake lever.............................. 35
6.3 Throttle grip .................................... 36
6.4 Switches on the left side of the
handlebar........................................ 36
6.4.1 Combination switch...................... 36
6.4.2 Light switch ................................ 37
6.4.3 Menu switch................................ 38
6.4.4 Turn signal switch........................ 38
6.4.5 Horn button ................................ 39
TABLE OF CONTENTS
4
6.5 Switches on the right side of the
handlebar........................................ 39
6.5.1 Emergency OFF switch ................. 39
6.5.2 Electric starter button .................. 40
6.6 Ignition/steering lock........................ 40
6.7 Locking the steering......................... 41
6.8 Unlocking the steering...................... 42
6.9 Opening the filler cap....................... 42
6.10 Closing the filler cap ........................ 44
6.11 Seat lock......................................... 45
6.12 Tool set........................................... 45
6.13 Grab handles ................................... 46
6.14 Passenger foot pegs ......................... 46
6.15 Shift lever ....................................... 47
6.16 Foot brake lever ............................... 48
6.17 Side stand....................................... 48
7 COMBINATION INSTRUMENT ..................... 50
7.1 Combination instrument ................... 50
7.2 Activation and test ........................... 50
7.3 Day-Night mode............................... 51
7.4 Warning notes.................................. 52
7.5 Indicator lamps................................ 54
7.6 Display ........................................... 58
7.7 Speed............................................. 60
7.8 Shift warning light ........................... 61
7.9 Speed............................................. 62
7.10 ODO display .................................... 63
7.11 Coolant temperature indicator ........... 63
7.12 Fuel level display ............................. 64
7.13 Time............................................... 65
7.14 Favourites display ............................ 66
7.15 Quick Selector 1 display................... 66
7.16 Quick Selector 2 display................... 67
7.17 Menu.............................................. 67
7.17.1 KTM MY RIDE (optional) .............. 68
7.17.2 Info ............................................ 69
7.17.3 Motorcycle .................................. 69
7.17.4 Settings ...................................... 70
7.17.5 Preferences................................. 70
7.17.6 Pairing (optional) ......................... 71
7.17.7 Audio (optional)........................... 72
7.17.8 Telephony (optional) .................... 74
7.17.9 General Info ................................ 75
7.17.10 Trip 1 ......................................... 75
7.17.11 Trip 2 ......................................... 76
7.17.12 Warning ...................................... 77
7.17.13 ABS............................................ 78
7.17.14 Favourites ................................... 79
7.17.15 Quick Selector 1.......................... 80
7.17.16 Quick Selector 2.......................... 80
7.17.17 Bluetooth.................................... 81
TABLE OF CONTENTS
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7.17.18 Shift Light .................................. 82
7.17.19 Setting the time and date ............. 82
7.17.20 DRL ........................................... 85
7.17.21 Distance ..................................... 86
7.17.22 Temperature................................ 87
7.17.23 Fuel Cons.................................... 87
7.17.24 Language .................................... 88
7.17.25 Service ....................................... 89
7.17.26 Extra Functions ........................... 89
8 PREPARING FOR USE................................. 91
8.1 Advice on preparing for first use ........ 91
8.2 Running in the engine ...................... 93
8.3 Loading the vehicle.......................... 93
9 RIDING INSTRUCTIONS.............................. 96
9.1 Checks and maintenance measures
when preparing for use ..................... 96
9.2 Starting........................................... 97
9.3 Starting off...................................... 99
9.4 Shifting, riding .............................. 100
9.5 Applying the brakes........................ 104
9.6 Stopping, parking........................... 107
9.7 Transport ...................................... 108
9.8 Refueling ...................................... 110
10 SERVICE SCHEDULE ................................ 112
10.1 Additional information.................... 112
10.2 Required work ............................... 112
10.3 Recommended work ....................... 114
11 TUNING THE CHASSIS ............................. 116
11.1 Adjusting the spring preload of the
shock absorber ........................... 116
11.2 Adjusting the shift lever.................. 117
12 SERVICE WORK ON THE CHASSIS............. 119
12.1 Raising the motorcycle with the
rear lifting gear .............................. 119
12.2 Removing the rear of the
motorcycle from the lifting gear....... 119
12.3 Lifting the motorcycle with the
front lifting gear............................. 120
12.4 Taking the motorcycle off the front
lifting gear .................................... 122
12.5 Cleaning the dust boots of the fork
legs .............................................. 123
12.6 Removing the passenger seat .......... 125
12.7 Mounting the passenger seat........... 126
12.8 Removing the front rider's seat........ 126
12.9 Mounting the front rider's seat......... 127
TABLE OF CONTENTS
6
12.10 Checking for chain dirt
accumulation................................. 128
12.11 Cleaning the chain ......................... 128
12.12 Checking the chain tension ............. 130
12.13 Adjusting the chain tension............. 131
12.14 Checking the chain, rear sprocket,
and engine sprocket ....................... 133
12.15 Adjusting the basic position of the
clutch lever ................................... 136
12.16 Removing the front spoiler .............. 136
12.17 Fitting front spoiler ........................ 137
13 BRAKE SYSTEM ....................................... 139
13.1 Antilock brake system (ABS) ........... 139
13.2 Adjusting the basic position of the
hand brake lever ............................ 141
13.3 Checking the brake discs ................ 141
13.4 Checking the brake fluid level of
the front brake............................... 143
13.5 Adding front brake fluid .............. 144
13.6 Checking the front brake linings ...... 147
13.7 Checking the free travel of foot
brake lever .................................... 148
13.8 Adjusting the free travel of the foot
brake lever ................................. 150
13.9 Checking the rear brake fluid
level ............................................. 152
13.10 Adding rear brake fluid ............... 153
13.11 Checking the rear brake linings ....... 156
14 WHEELS, TIRES ....................................... 158
14.1 Removing the front wheel ............ 158
14.2 Installing the front wheel ............ 159
14.3 Removing the rear wheel ............. 161
14.4 Installing the rear wheel .............. 163
14.5 Checking the rear hub rubber
dampers .................................... 166
14.6 Checking the tire condition ............. 168
14.7 Checking the tire air pressure.......... 170
15 ELECTRICAL SYSTEM ............................... 172
15.1 Daytime running light (DRL)............. 172
15.2 Removing the battery .................. 173
15.3 Installing the battery ................... 175
15.4 Recharging the battery ................ 176
15.5 Changing the ABS fuses ................. 179
15.6 Changing the fuses of individual
power consumers ........................... 182
15.7 Checking the headlight setting ........ 185
15.8 Adjusting the headlight range.......... 186
15.9 Diagnostics connector .................... 187
TABLE OF CONTENTS
7
15.10 Front ACC1 and ACC2 .................... 187
16 COOLING SYSTEM .................................... 188
16.1 Cooling system .............................. 188
16.2 Checking the antifreeze and
coolant level.................................. 190
16.3 Checking the coolant level .............. 193
16.4 Draining the coolant ................... 195
16.5 Filling/bleeding the cooling
system ...................................... 196
16.6 Changing the coolant .................. 199
17 TUNING THE ENGINE............................... 203
17.1 Checking the clutch lever play......... 203
17.2 Adjusting play in the clutch
lever .......................................... 204
18 SERVICE WORK ON THE ENGINE .............. 205
18.1 Checking the engine oil level........... 205
18.2 Changing the engine oil and oil
filter, cleaning the oil screens ...... 206
18.3 Adding engine oil........................... 210
19 CLEANING, CARE ..................................... 212
19.1 Cleaning the motorcycle ................. 212
19.2 Checks and maintenance steps for
winter operation............................. 215
20 STORAGE................................................. 217
20.1 Storage ......................................... 217
20.2 Preparing for use after storage......... 219
21 TROUBLESHOOTING ................................ 220
22 TECHNICAL DATA..................................... 223
22.1 Engine.......................................... 223
22.2 Engine tightening torques ............... 224
22.3 Capacities ..................................... 229
22.3.1 Engine oil ................................. 229
22.3.2 Coolant..................................... 229
22.3.3 Fuel ......................................... 229
22.4 Chassis ......................................... 229
22.5 Electrical system............................ 231
22.6 Tires............................................. 232
22.7 Fork.............................................. 232
22.8 Shock absorber.............................. 232
22.9 Chassis tightening torques .............. 233
23 DECLARATIONS OF CONFORMITY ............. 240
23.1 Declarations of conformity .............. 240
24 SUBSTANCES .......................................... 244
TABLE OF CONTENTS
8
25 AUXILIARY SUBSTANCES ......................... 247
26 STANDARDS ............................................ 249
27 INDEX OF SPECIAL TERMS ....................... 250
28 LIST OF ABBREVIATIONS.......................... 251
29 LIST OF SYMBOLS.................................... 252
29.1 Red symbols.................................. 252
29.2 Yellow and orange symbols.............. 252
29.3 Green and blue symbols.................. 252
INDEX ............................................................. 254
MEANS OF REPRESENTATION 1
9
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interest of your own safety, have these jobs performed by an authorized KTM workshop!
Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary
tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
1 MEANS OF REPRESENTATION
10
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name
®
Indicates a protected name.
Brandâ„¢ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.
SAFETY ADVICE 2
11
2.1 Use definition
KTM sport motorcycles are designed and constructed to meet the normal demands of regular road operation but
not for use on race courses or offroad.
Info
The motorcycle is authorized for public road traffic in the homologous version only.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the
respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.
2 SAFETY ADVICE
12
Info
Various information and warning labels are attached in prominent locations on the product described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dangers
and may therefore be injured.
2.4 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
SAFETY ADVICE 2
13
2 SAFETY ADVICE
14
2.5 Overview of labels
V01287-10
SAFETY ADVICE 2
15
1 Type label for Canada
2 Information on emissions control
3 Information on preparations for use
4 Type label for USA
5 Information on noise emissions
V01280-01
Type label for Canada
2 SAFETY ADVICE
16
V01281-01
Information on emissions control
F00491-01
Information on preparations for use
SAFETY ADVICE 2
17
V01282-01
Type label for USA
V01283-01
Information on noise emissions
2 SAFETY ADVICE
18
2.6 Consumer rights
Warranty claims should be submitted to a KTM workshop. If you are not satisfied, please contact:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985–3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7
Phone: (450) 441–4451 x 4250
www.ktmcanada.com
Different rights may apply, according to national or regional legislation.
2.7 Operating noise warning
This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased
significantly through use. Otherwise, the owner may become subject to penalties under the applicable ordinances.
2.8 Noise emission warranty
KTM Sportmotorcycle AG warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA
Federal noise standards.
This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all
subsequent buyers.
Warranty claims should be directed to:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985–3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7
Phone: (450) 441–4451 x 4250
www.ktmcanada.com
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KTM 390 Duke 2018 Owner's manual

Category
Motorcycles
Type
Owner's manual

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