© Copyright 2016, Capital Safety
FORM NO: 5902345
REV: F
User Instruction Manual
The Ultimate in Fall Protection
Ladder Fall Arrest System
Model Numbers:
8517714
8517715
8517716
8517717
8517718
8517719
8530140
8530555
8530584
8530652
8530658
8530659
8530674
8530682
8530683
8567715
8567717
8567719
EN795: 1996
Class B
CE Type Test
No. 0086
BSI Product Services
P.O. Box 6221, Kitemark Court
Davy Avenue
Milton Keynes
MK1 9EP UK
CE Production Quality Control
No. 0086
BSI Product Services
P.O. Box 6221, Kitemark Court
Davy Avenue
Milton Keynes
MK1 9EP UK
WARNING: This product is part
of a fall arrest system. These
instructions must be provided to all
users and rescuers (see Section 7 -
Terminology) using this equipment.
The user must read and understand
these instructions before assembling
or using this equipment. The user
must follow the manufacturer’s
instructions for each component
of the system. Manufacturer’s
instructions must be followed for
proper use and maintenance of this
equipment. Alterations or misuse of
this equipment, or failure to follow
instructions, may result in serious
injury or death.
IMPORTANT: Before using this
equipment record the product
identication information from
the ID label in the ‘Inspection and
Maintenance Log’ at the back of this
manual.
IMPORTANT: If you have questions
on the use, care, application, or
suitability for use of this safety
equipment, contact Capital Safety.
EMPLOYEE TRAINING: This manual is intended to meet industry standards, including OSHA, ANSI Z359.1, and CE
EN795 and should be used as part of an employee training program as required by OSHA.
User must read and understand these instructions
before assembling or using this equipment.
3
Figure 1 - Parts Identication
1. Inner Jacks
2. Swivel Wheel
3. Fixed Wheel
4. Outriggers and Jacks
5. Winch Post
6. Lifting Kit
7. Platform
8. Handrail (2)
9. Overhead Anchor Point Post
10. Ladder Support Tubes
11. Davit
12. Operators Setup and Use
Decal Plate
13. Step
1
2
2
3
3
4
4
4
4
5
6
7
8
9
10
11
11
12
13
4
1.0 APPLICATIONS
1.1 PURPOSE: Personal Protective Equipment against falls from a height.
The adjustable Ladder Fall Arrest System (Ladder FAS) with Fall Protection
combines easy access to elevated work areas with fall protection from the ground
for the duration of the work being performed. Each unit includes two collapsible
masts. Each mast has an attachment point for the anchorage of a Personal Fall-
Arrest System (PFAS). The assembly can be moved by hand, by a forklift or towed
by a maintenance vehicle when equipped with proper accessories.
1.2 LIMITATIONS: The following application limitations must be considered before
using this product. Failure to observe product limitations could result in serious
injury or death.
A. ASSEMBLY: The ladder system must be assembled in accordance with the
requirements stated in the appropriate Instructions Manual for the product.
B. CAPACITY: The maximum working load for this product is two persons with a
combined weight of 310 lbs. (141 kg) per person (per attachment point; see
Davit, Number 12 in Figure 1).
C. PERSONAL FALL ARREST SYSTEMS: Personal fall arrest systems used with
the Ladder FAS must meet applicable state and federal regulations, or CE
regulations, and the requirements stated in Section 3.3.
D. PHYSICAL AND ENVIRONMENTAL HAZARDS: Use of this equipment in
areas with physical or environmental hazards may require that additional
precautions be taken to reduce the possibility of damage to this equipment
or injury to the user. Hazards may include, but are not limited to: high heat
(welding or metal cutting), acid or caustic chemicals, corrosive environments
such as exposure to seawater, high voltage power lines, explosive or toxic
gases, moving machinery or sharp edges. Contact DBI-SALA if you have
questions about the application of this equipment in areas where physical or
environmental hazards are present.
E. TRAINING: This equipment is to be assembled, installed and used by persons
who have been trained in its correct application and use.
1.3 STANDARDS: Refer to national standards, including the ANSI Z359 family of
standards .0, .1, .2, .3, and .4, local, state, and OSHA requirements for more
information on the application of this and associated equipment.
WARNING: Do not alter or intentionally misuse this equipment.
WARNING: It is essential for the safety of the user that if the Ladder Fall Arrest System (Ladder FAS)
is resold outside the original country of destination the reseller shall provide instructions for use,
maintenance, periodic examination and repair in the language of the country in which the product is to
be used.
MEDICAL WARNING: Working at height has inherent risks. Some risks are noted here but
are not limited to the following: falling, suspension/prolonged suspension, striking objects, and
unconsciousness. In the event of a fall arrest and/or subsequent rescue (emergency) situation, some
personal medical conditions may affect your safety. Medical conditions identied as risky for this type
of activity include but are not limited to the following: heart disease, high blood pressure, vertigo,
epilepsy, drug or alcohol dependence, psychiatric illness, impaired limb function and balance issues. We
recommend that your employer/physician determine if you are t to handle normal and emergency use
of this equipment.
5
2.0 SYSTEM REQUIREMENTS
2.1 COMPATIBILITY OF COMPONENTS: DBI-SALA equipment is designed for use
with DBI-SALA approved components and subsystems only. Substitutions or
replacements made with non-approved components or subsystems may jeopardize
compatibility of equipment and may effect the safety and reliability of the
complete system.
2.2 COMPATIBILITY OF CONNECTORS: Connectors are considered to be compatible
with connecting elements when they have been designed to work together in
such a way that their sizes and shapes do not cause their gate mechanisms to
inadvertently open regardless of how they become oriented. Contact DBI-SALA if
you have any questions about compatibility. Connectors (hooks, carabiners, and
D-rings) must be capable of supporting at least 5,000 lbs. (22.2kN). Connectors
must be compatible with the anchorage or other system components.
Do not use equipment that is not compatible. Non-compatible connectors may
unintentionally disengage (see Figure 2). Connectors must be compatible in size,
shape, and strength. Self-locking snap hooks and carabiners are required by CE,
ANSI Z359.1 and OSHA.
Figure 2 - Unintentional Disengagement (Roll Out)
If the connecting element that a snap hook (shown) or carabiner attaches to is
undersized or irregular in shape, a situation could occur where the connecting
element applies a force to the gate of the snap hook or carabiner. This force may
cause the gate (of either a self-locking or a non-locking snap hook) to open, allowing
the snap hook or carabiner to disengage from the connecting point.
Small ring or other
non-compatibly
shaped element
1. Force is applied to
the snap hook.
2. The gate presses against
the connecting ring.
3. The gate opens allowing
the snap hook to slip off.
2.3 CONNECTIONS: Only use self-locking snap hooks and carabiners with this
equipment. Only use connectors that are suitable to each application. Ensure all
connections are compatible in size, shape and strength. Do not use equipment
that is not compatible. Ensure all connectors are fully closed and locked.
DBI-SALA connectors (snap hooks and carabiners) are designed to be used only
as specied in each product’s user instructions. See Figure 3 for inappropriate
connections. DBI-SALA snap hooks and carabiners should not be connected:
A. To a D-ring to which another connector is attached.
B. In a manner that would result in a load on the gate.
6
NOTE: Large throat opening snap hooks should not be connected to standard size D-rings
or similar objects which will result in a load on the gate if the hook or D-ring twists or
rotates. Large throat snap hooks are designed for use on xed structural elements such
as rebar or cross members that are not shaped in a way that can capture the gate of the
hook.
C. In a false engagement, where features that protrude from the snap hook or
carabiner catch on the anchor, and without visual conrmation seems to be
fully engaged to the anchor point.
D. To each other.
E. Directly to webbing or rope lanyard or tieback (unless the manufacturer’s
instructions for both the lanyard and connector specically allows such a
connection).
F. To any object which is shaped or dimensioned such that the snap hook or
carabiner will not close and lock, or that roll-out could occur.
G. In a manner that does not allow the connector to align properly while under
load.
Figure 3 - Inappropriate Connections
3.0 OPERATION AND USE
WARNING: Consult DBI-SALA when using this equipment in combination with components or
subsystems other than those described in this manual. Some subsystem and component combinations
may interfere with the operation of this equipment. Use caution when using this equipment around
moving machinery, electrical hazards, chemical hazards, and sharp edges.
3.1 BEFORE EACH USE: Inspect this equipment carefully to ensure it is in good
working condition. Check for worn or damaged parts. Ensure all parts are present
and secure. Check the entire system for damage and corrosion. See Section 4.0
for further inspection details. Do not use if inspection reveals an unsafe condition.
3.2 PLANNING: Plan your system and how it will function before starting your work.
Consider all factors that affect your safety during use. Some important points to
consider when planning your system are:
A. HAZARD EVALUATION: Evaluate job site hazards prior to starting work.
Consult applicable OSHA (or CE) and industry standards for guidelines and
regulatory requirements on issues such as personal fall arrest systems (PFAS).
7
B. WORK SITE GEOMETRY: The use of the Ladder FAS must be consistent with
the geometric requirements stated in the associated manufacturer’s instruction
manuals. Check for obstructions or sharp edges in the work path. Avoid working
where the user may swing and hit an object, or where lines may cross or tangle
with that of another worker.
C. RESCUE: A means of dealing with an accident or emergency must be planned
in advance. Response time can play an important role in the survival of
an injured worker. Users of this equipment must be trained in emergency
procedures.
The owner’s organization must provide the User Instruction Manual to any user
of this equipment or to any rescuer.
3.3 REQUIREMENTS FOR PERSONAL FALL ARREST SYSTEMS (PFAS): PFAS used
with the Ladder FAS must meet applicable OSHA and CE Fall Arrest Requirements:
OSHA Models CE Models
8517714 8517718 8530652 8530682 8567715
8517715 8517719 8530658 8530683 8567717
8517716 8530555 8530659 8567719
8517717 8530584 8530674
900 lbf (4 kN) 1350 lbf (6 kN)
• The PFAS should be rigged to minimize any potential free fall and never allow
a free fall greater than 6 ft. (1.8 m). The PFAS used with this equipment
are required to include a full body harness as the body support component.
PFAS’s that incorporate full body harnesses must maintain fall arrest forces
below 1,350 lbs. (6.0 kN) and arrest the fall within 42 in. (1.1 m). Body belts,
unless incorporated into a full body harness, are not allowed for use with this
equipment.
A typical PFAS includes a full body harness, connecting subsystem or
component (self retracting lifeline or shock absorbing lanyard), and the
necessary connectors to couple the system together.
• PFAS may only be attached to the Ladder FAS at designated locations. See
Section 3.5
WARNING: Read and follow manufacturer’s instructions for the personal fall arrest equipment
selected for use with the Ladder FAS.
IMPORTANT: Body belts are not allowed for free fall situations. Bodybelts increase the risk of
injury during fall arrest in comparison to a full body harness. Limited suspension time and the
potential for improperly wearing a body belt may result in added danger to the user’s health.
3.4 TRAINING: It is the responsibility of the user to assure they are familiar with
these instructions, and are trained in the correct care and use of this equipment.
User must also be aware of the operating characteristics, application limits, and
the consequences of improper use of this equipment.
IMPORTANT: Training must be conducted without exposing the trainee to a fall hazard. Training
should be repeated on a periodic basis.
8
Figure 4 - Procedure for Use
1
3
3
5 Detail
4
6
6
8
9 / 10
9 / 10
5
6
6
7
2
Outside Jacks
Inner Jacks
Winch
Handle
Locking Pin
6 in.-12 in.
(153mm-305mm
6 in.-12 in.
(153mm-305mm
3.5 PROCEDURE FOR USE OF THE LADDER SYSTEM:
Step 1. Move the unit 1-3 feet (0.3-1m) away from work area/object.
Step 2. Remove 5/8 in. diameter Locking Pin.
9
Figure 5 - Safe Work Radius
6 Ft (2m) maximum safe
work radius from anchor
point MAXIMUM 10 ft
(3 m) SRL
3 Ft (1m)
maximum safe
work radius from
the leading edge
of the platform
WARNING: Do not work outside of outrigger “footprint.” Loss of stability
of the Free Standing Portable Access Ladder System could result.
6 Ft (2m) maximum safe
work radius from anchor point
MAXIMUM 10 ft (3 m) SRL
Optional
Scissor Jack
Step 3. Adjust ladder height 6 in. to 12 in. (150-300 mm) above the work area by
cranking the winch crank handle in a clockwise direction.
Step 4. Insert the 5/8 in. diameter Locking Pin into the ladder locking mechanism tube
to the rst, closest hole to prevent accidental ladder movement.
Step 5. Push the unit to position the platform 6 in. to 12 in. (150-300 mm) away from
the work area/object for safe access. Wheels and jacks must be positioned
over a stable, level surface, or leveled with blocks.
Step 6. Extend the outriggers to maximum length, rotate jacks down and apply
approximate pressure of 3 to 5 revolutions after initial contact with surface.
Repeat for all four outside jacks. Optional Scissors Jack setup will not require
rotation.
Step 7. Rotate inner jacks down and apply light pressure by just contacting the
surface.
Step 8. You will need a tag line to access the self retracting lifeline (SRL) attached to
the Overhead Anchor Point Post.
10
Step 9. When you reach the platform at the top, you may
need a tag line to reach the davit SRLs. You must
remain connected to at least one SRL while transferring
connections from the Overhead Anchor Point Post to the
Davit SRL. Do not remain connected to more than one SRL
while working.
Step 10. A maximum of two operators can be attached to the unit
using the individual davits. No more than one person can
be attached to a davit at any time.
Figure 6 - SRL
Connections
Step 11. Adjust the handrails to appropriate length for comfortable step up and down
to and from the platform.
Figure 7 - Ladder Access and Egress Anchor Point
Ladder Access and
Egress Anchor Point
MAXIMUM 50 ft SRL
11
4.0 INSPECTION
4.1 VISUAL INSPECTION:
A complete visual inspection should be performed on the Ladder FAS equipment
you are using prior to the operation. The following items should be checked, and
the results recorded on the “Inspection and Maintenance Log” sheet at the back of
this manual.
A. Labels: Check that all labels are clean and legible. Clean the labels if any are
dirty using a mild soap and a damp cloth. Replace if any are illegible (Refer to
Section 5 for a listing of all labels).
B. Fasteners: Check that all ladder screws and other fasteners are tight. Tighten
ladder fasteners hand tight only.
Base fasteners must be checked using 15 ft. lbs (2.1 kg.m) of torque. If any are
loose, tighten to 20 ft. lbs (2.8 kg.m). Refer to assembly instructions.
Contact your local dealer or DBI-SALA for any replacement fasteners that may
be required.
C. Components: Check the components for cracks, dents, bends, or breaks.
Minor cosmetic damage in the component body will not affect the function
of the Ladder FAS. However, if there are major dents or any other structural
damage, the unit should be removed from service and returned to the
manufacturer for service.
D. Corrosion: Check all components for damage from corrosion. Although all
components resist corrosion, working in corrosive environments can lead
to damage. Inspect all structural components and fasteners for signs of
damage. If corrosion damage is found, remove from service and return to the
manufacturer for service.
4.2 Maintenance: At regular intervals perform a detailed inspection of the equipment
and document the results. An ‘Inspection nd Maintenance Log’ is included in this
manual. Remove the equipment from service if deciencies are found.
WARNING: Do not make alterations or additions to this equipment without prior written
consent from DBI-SALA. (Only the equipment manufacturer, or persons or entities authorized
in writing by the manufacturer, can make repairs to the equipment.)
A. Periodically clean the ladder system using mild detergent and a damp cloth.
B. Clean labels and replace as needed.
C. Lubricate the winch according to the instructions in the Winch Operator’s
Manual.
12
4.3 Functional Inspection
A functional check should be performed on the Ladder FAS prior to every use.
The following functional tests should be done; and the results recorded on the
“Inspection and Maintenance Log” at the back of this manual.
A. System Operation and Adjustments: The Ladder FAS contains operational
parts that may include pulleys and or rollers. These parts must be carefully
checked for chips, cracks, or worn areas that can cause malfunction during
operation of the system.
Make sure that all the adjustment points are in full functional condition. This
may include parts that contain pins, bolts, tri-screws, and adjusting screws.
There are also mechanical adjustments which may include, adjustable legs,
sleeves, adjustable sliding blocks, and brackets. These areas must be kept
clean from debris and corrosion for proper functional use. If any part of the
system that includes all listed items above becomes damaged contact DBI-SALA
for parts and/or service.
B. SRL and other Accessory Inspection: Refer to the manufacturer’s operator’s
manual or instructional material for proper functional inspection procedures for
SRL’s and accessories not covered by this manual.
WARNING: If the ladder system has been subjected to impact forces from fall arrest, it must be
immediately removed from service and inspected. If the ladder system fails to pass the inspection,
do not use. The equipment must be sent to an authorized service center for repair.
IMPORTANT: Extreme working conditions (harsh environment, prolonged use, etc.) may require
increasing the frequency of inspections.
5.0 WARNING LABELS
The following labels must be securely attached to the Ladder FAS and fully legible.
Proper maintenance of the labels must be established by the operator/entrant to keep
system use safe. If labels are damaged, the operator/entrant must enforce a lockout/
tagout procedure. New labels are available from the local dealer or manufacturer.
9509349 Rev. A
(CE Only)
13
6.0 SPECIFICATIONS
• Working Load: Maximum of two persons with a combined weight of 310 lbs. (141
kg) per person.
• Materials and Construction:
General Construction: Welded Steel/Aluminum
Finish (Aluminum): Yellow Powder Coat
Hardware Material: Zinc Plated
7.0 TERMINOLOGY
Authorized Person: A person assigned by the employer to perform duties at a
location where the person will be exposed to a fall hazard (otherwise referred to as
“user” for the purpose of these instructions).
Rescuer: Person or persons other than the rescue subject acting to perform an
assisted rescue by operation of a rescue system.
Certied Anchorage: An anchorage for fall arrest, positioning, restraint, or rescue
systems that a qualied person certies to be capable of supporting the potential fall
forces that could be encountered during a fall or that meet the criteria for a certied
anchorage prescribed in this standard.
Qualied Person: A person with a recognized degree or professional certicate and
with extensive knowledge, training, and experience in the fall protection and rescue
eld who is capable of designing, analyzing, evaluating and specifying fall protection
and rescue systems to the extent required by this standard.
Competent Person: One who is capable of identifying existing and predictable
hazards in the surroundings or working conditions which are unsanitary, hazardous,
or dangerous to employees, and who has authorization to take prompt corrective
measures to eliminate them.
14
INSPECTION AND MAINTENANCE LOG
SERIAL NUMBER:
MODEL NUMBER:
DATE PURCHASED: DATE OF FIRST USE:
INSPECTION DATE INSPECTION ITEMS
NOTED
CORRECTIVE ACTION MAINTENANCE
PERFORMED
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
ISO
9001
USA
3833 SALA Way
Red Wing, MN 55066-5005
Toll Free: 800.328.6146
Phone: 651.388.8282
Fax: 651.388.5065
solutions@capitalsafety.com
Brazil
Rua Anne Frank, 2621
Boqueirão Curitiba PR
81650-020
Brazil
Phone: 0800-942-2300
brasil@capitalsafety.com
Mexico
Calle Norte 35, 895-E
Col. Industrial Vallejo
C.P. 02300 Azcapotzalco
Mexico D.F.
Phone: (55) 57194820
mexico@capitalsafety.com
Colombia
Compañía Latinoamericana de Seguridad S.A.S.
Carrera 106 #15-25 Interior 105 Manzana 15
Zona Franca - Bogotá, Colombia
Phone: 57 1 6014777
servicioalcliente@capitalsafety.com
Canada
260 Export Boulevard
Mississauga, ON L5S 1Y9
Phone: 905.795.9333
Toll-Free: 800.387.7484
Fax: 888.387.7484
info.ca@capitalsafety.com
EMEA (Europe, Middle East, Africa)
EMEA Headquarters:
5a Merse Road
North Moons Moat
Redditch, Worcestershire
B98 9HL UK
Phone: + 44 (0)1527 548 000
Fax: + 44 (0)1527 591 000
csgne@capitalsafety.com
France:
Le Broc Center
Z.I. 1re Avenue - BP15
06511 Carros Le Broc Cedex
France
Phone: + 33 04 97 10 00 10
Fax: + 33 04 93 08 79 70
information@capitalsafety.com
Australia & New Zealand
95 Derby Street
Silverwater
Sydney NSW 2128
Australia
Phone: +(61) 2 8753 7600
Toll-Free : 1800 245 002 (AUS)
Toll-Free : 0800 212 505 (NZ)
Fax: +(61) 2 8753 7603
sales@capitalsafety.com.au
Asia
Singapore:
69, Ubi Road 1, #05-20
Oxley Bizhub
Singapore 408731
Phone: +65 - 65587758
Fax: +65 - 65587058
inquiry@capitalsafety.com
Shanghai:
Rm 1406, China Venturetech Plaza
819 Nan Jing Xi Rd,
Shanghai 200041, P R China
Phone: +86 21 62539050
Fax: +86 21 62539060
inquiry@capitalsafety.cn
www.capitalsafety.com
LIMITED LIFETIME WARRANTY
Warranty to End User: CAPITAL SAFETY warrants to the original end user (“End User”) that its
products are free from defects in materials and workmanship under normal use and service. This
warranty extends for the lifetime of the product from the date the product is purchased by the End
User, in new and unused condition, from a CAPITAL SAFETY authorised distributor. CAPITAL SAFETY’S
entire liability to End User and End User’s exclusive remedy under this warranty is limited to the
repair or replacement in kind of any defective product within its lifetime (as CAPITAL SAFETY in its
sole discretion determines and deems appropriate). No oral or written information or advice given by
CAPITAL SAFETY, its distributors, directors, offi cers, agents or employees shall create any different or
additional warranties or in any way increase the scope of this warranty. CAPITAL SAFETY will not accept
liability for defects that are the result of product abuse, misuse, alteration or modifi cation, or for defects
that are due to a failure to install, maintain, or use the product in accordance with the manufacturer’s
instructions. THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN
LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, EXPRESSED OR IMPLIED.
FR
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