ABB AquaMaster 3 FET200 User manual

ABB
Brand
ABB
Model
AquaMaster 3 FET200
Category
Measuring, testing & control
Type
User manual
User Guide OI/FET200–EN Rev. F
AquaMaster 3 FET200
Electromagnetic flowmeter
Transmitter
The smart solution for
remote applications
Introduction
AquaMaster 3
TM
is a range of high performance
electromagnetic flowmeters for the measurement of
electrically-conductive fluids and is normally supplied as
factory-configured, calibrated systems.
This User Guide provides end-user details for
AquaMaster 3 close-coupled and remote transmitters.
When the meter is taken out of storage and installed for
first use, remove the protective label (if fitted) from the
front to enable light to activate the unit.
If the meter is not powered, connect any batteries or
external supply as detailed in this manual.
For a comprehensive overview of publications available
for the AquaMaster 3 transmitter, refer to the inside
cover of this publication. Web links, QR code and
reference numbers are also included.
The Company
We are an established world force in the design and manufacture of instrumentation for industrial process control,
flow measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service
and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and
support.
The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined
with a continuous program of innovative design and development to incorporate the latest technology.
Quality Control
The UKAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants operated by the Company
and is indicative of our dedication to quality and accuracy.
UKAS Calibration Laboratory No. 0255
For more information…
Further publications for the AquaMaster 3 transmitter are available for free download from www.abb.com/flow (see
links and reference numbers below) or by scanning this code:
search for or click on:
Programming Guide COI/FET2XX–EN
User Guide Supplement, MODBUS Tables COI/FET2XX/MOD/TBL–EN
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter Contents
OI/FET200–EN Rev. F 1
Contents
1 Safety ............................................................................................................................................... 3
1.1 Electrical Safety ............................................................................................................................................. 3
1.2 Symbols ........................................................................................................................................................ 3
1.3 Health & Safety ............................................................................................................................................. 4
2 Mechanical Installation .................................................................................................................... 5
2.1 Installation Conditions ................................................................................................................................... 5
2.2 Fitting the Vanda-resistant Housing (Integral Transmitters Only) ..................................................................... 7
2.3 Dimensions ................................................................................................................................................... 8
2.3.1 Remote- and Close-coupled Transmitter ........................................................................................ 8
2.3.2 Integral Transmitter and Vandal-resistant Housing .......................................................................... 9
2.3.3 External Battery Pack ..................................................................................................................... 9
2.4 GSM-equipped Transmitters ....................................................................................................................... 10
2.4.1 GSM Antenna Installation ............................................................................................................. 10
2.4.2 Connecting a Remote Antenna ..................................................................................................... 12
2.4.3 Installing a SIM Card ..................................................................................................................... 12
3 Electrical Installation ..................................................................................................................... 14
3.1 Grounding ................................................................................................................................................... 14
3.2 Connections ................................................................................................................................................ 16
3.2.1 AquaMaster3 Sensor Connections (Remote or Close-coupled only) ............................................. 16
3.2.2 Using Tamper-detection Seals ...................................................................................................... 16
3.3 Input / Output Connections ......................................................................................................................... 17
3.3.1 Frequency Outputs ....................................................................................................................... 17
3.3.2 Alarm Interface ............................................................................................................................. 17
3.3.3 Input / Output Connections .......................................................................................................... 18
3.3.4 ScanReader Interface (Option) ...................................................................................................... 19
3.3.5 RS232 Local Computer Connection ............................................................................................. 19
3.3.6 Pressure Transducer (Optional) ..................................................................................................... 20
3.3.7 Anti-tamper Protection ................................................................................................................. 20
3.4 MODBUS Connection ................................................................................................................................. 22
3.4.1 2-wire Connection ........................................................................................................................ 23
3.4.2 Host Computer Interface .............................................................................................................. 23
3.4.3 Pull-up and Pull-down Resistors / Polarization .............................................................................. 23
3.4.4 Termination Resistor ..................................................................................................................... 24
3.4.5 Cable Properties ........................................................................................................................... 24
3.5 Power Supply Connections ......................................................................................................................... 25
3.5.1 Fitting / Replacing Internal Batteries (Integral Transmitters Only) ................................................... 25
3.5.2 External Battery Power Supply ..................................................................................................... 27
3.5.3 Mains Power Supply ..................................................................................................................... 27
3.5.4 Renewable Energy Supply ............................................................................................................ 28
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter Contents
2 OI/FET200–EN Rev. F
4 Start-Up and Operation ................................................................................................................. 29
4.1 Start-up ....................................................................................................................................................... 29
4.2 Display Activation ........................................................................................................................................ 30
4.3 Display Information ...................................................................................................................................... 30
4.4 Servicing Plugs and Sockets ....................................................................................................................... 30
4.4.1 Service Intervals ............................................................................................................................ 30
4.4.2 Equipment Required ..................................................................................................................... 31
4.4.3 Preparation ................................................................................................................................... 31
4.4.4 Disconnection ............................................................................................................................... 31
4.4.5 Order of Treatment ....................................................................................................................... 32
4.4.6 Stage 1 – Oxide Removal and Cleaning ........................................................................................ 32
4.4.7 Stage 2 – Oxide Prevention .......................................................................................................... 33
4.4.8 Completion tasks .......................................................................................................................... 33
4.5 Accessories / Spares Kits ............................................................................................................................ 34
4.5.1 Common accessories ................................................................................................................... 34
4.5.2 Adapter Cable / Upgrade Kits ....................................................................................................... 34
5 Specification ................................................................................................................................... 35
Appendix A – GSM-Equipped Units, Safety Precautions .................................................................. 40
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 1 Safety
OI/FET200–EN Rev. F 3
1Safety
Information in this manual is intended only to assist our customers in the efficient operation of our
equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be
reproduced in full or part without prior approval of the Technical Publications Department.
1.1 Electrical Safety
This equipment complies with the requirements of CEI/IEC 61010-1:2010 'Safety Requirements for
Electrical Equipment for Measurement, Control and Laboratory Use' and complies with US NEC 500 and
Occupational Safety & Health Administration.
If the equipment is used in a manner NOT specified by the Company, the protection provided by the
equipment may be impaired.
1.2 Symbols
One or more of the following symbols may appear on the equipment labelling:
Warning – Refer to the manual for instructions Direct current supply only
Caution – Risk of electric shock Alternating current supply only
Protective earth (ground) terminal Both direct and alternating current supply
Earth (ground) terminal
The equipment is protected
through double insulation
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 1 Safety
4 OI/FET200–EN Rev. F
1.3 Health & Safety
Health and Safety
To ensure that our products are safe and without risk to health, the following points must be noted:
The relevant sections of these instructions must be read carefully before proceeding.
Warning labels on containers and packages must be observed.
Installation, operation, maintenance and servicing must only be carried out by suitably trained
personnel and in accordance with the information given.
Normal safety precautions must be taken to avoid the possibility of an accident occurring when
operating in conditions of high pressure and / or temperature.
Chemicals must be stored away from heat, protected from temperature extremes and powders
kept dry. Normal safe handling procedures must be used.
When disposing of chemicals ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard
data sheets (where applicable) may be obtained from the Company contact details on the back cover,
together with servicing and spares information.
Warning.
Installation and maintenance must be carried out only by suitably trained personnel.
Read all relevant sections of this manual before selecting a location.
The safety requirements of this equipment, any associated equipment and the local environment
must be taken into consideration during installation.
Install and use this equipment in accordance with relevant national and local standards.
Specific safety precautions apply to the use of the GSM engine that forms part of the
GSM-equipped version of this product. If the unit purchased has GSM-capability, read
Appendix A on page 40 before selecting a location.
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 2 Mechanical Installation
OI/FET200–EN Rev. F 5
2 Mechanical Installation
2.1 Installation Conditions
Fig. 2.1 Siting
Fig. 2.2 Within Temperature Limits
Fig. 2.3 Shade
Fig. 2.4 Vibration
Fig. 2.5 Spillage
Close-coupled version –
allow room to read data plate
AquaMaster 3
60 °C
(140 °F)
Maximum
–20 °C
(–4 °F)
Minimum
AquaMaster 3
AquaMaster 3
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 2 Mechanical Installation
6 OI/FET200–EN Rev. F
Fig. 2.6 Within Environmental Rating
Fig. 2.7 Access to Transmitter
Fig. 2.8 Pressure Transducer – Protect from Frost
AquaMaster 3
<2 m 78 in.)
Submerged
– 9 Months
Accrued Time
IP68 (NEMA 6P)
ENCLOSURE 6P
Not applicable to GSM Integral Aerial Installations – see Section 2.4.1, page 10
AquaMaster 3
AquaMaster 3
For access to display and
communication connector
AquaMaster 3
AquaMaster 3
Pressure Transducer
Pressure Transducer
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 2 Mechanical Installation
OI/FET200–EN Rev. F 7
2.2 Fitting the Vanda-resistant Housing (Integral Transmitters Only)
Referring to Fig. 2.9:
1. Slide cover
A over transmitter.
2. Insert bottom plate
B ensuring clips C enter lugs D.
3. Secure with lock
E.
Fig. 2.9 Fitting Anti-Vandal Housing
Aqu
aMas
t
er
3
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 2 Mechanical Installation
8 OI/FET200–EN Rev. F
2.3 Dimensions
2.3.1 Remote- and Close-coupled Transmitter
Dimensions in mm (in.)
Fig. 2.10 AquaMaster3 Dimensions
AquaMaster 3
Ø 6.5
(0.25)
Ø13
(0.50)
115 (4.50)
177 (7.0)
50
(2.0)
185
(7.3)
28 (1.1)
136
(5.4)
Remote-mounted
Transmitter
Close-coupled
Transmitt e r
105
(4.1)
280 (11.0)
with
Connectors
125 (5.0)
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 2 Mechanical Installation
OI/FET200–EN Rev. F 9
2.3.2 Integral Transmitter and Vandal-resistant Housing
2.3.3 External Battery Pack
Dimensions in mm (in.)
Fig. 2.11 Integral Transmitter Dimensions
Dimensions in mm (in.)
Fig. 2.12 Vandal-resistant housing dimensions
Dimensions in mm (in.)
Fig. 2.13 AquaMaster3 Battery Pack Dimensions
175 (6.9)
160 (6.3)
135 (5.3)
225 (8.9)
244 (9.6)
220 (8.7)
175 (3.9)
214 (8.4)
191 (7.5)
184 (7.2)
182 (7.2)
225 (8.9)
260 (10.2)
178 (7.0)
150 (5.90)
76 (3.0)
148 (5.83)
9 (0.35)
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 2 Mechanical Installation
10 OI/FET200–EN Rev. F
2.4 GSM-equipped Transmitters
2.4.1 GSM Antenna Installation
Before deciding on an antenna mounting location, check that the local signal strength for the chosen
mobile phone network is satisfactory. Use the GSM-equipped transmitter's integral signal strength test
facility to establish signal strength. Refer to Programming Guide (COI/FET2XX–EN), Section 5.
If a GSM-equipped transmitter is not available, a standard mobile phone on the same network, positioned
as close as possible to the intended location, gives a good indication of local signal strength. For GSM and
logger download services, a minimum of 2 visible signal strength indicator 'bars' are recommended. For
SMS text, a minimum of 1 visible signal strength indicator 'bar' is recommended.
The following must also be observed when deciding on the antenna mounting location:
For best results, mount the antenna as high above local ground level as possible.
If the antenna must be mounted below ground, achieve optimum results by ensuring:
– there is a strong mobile phone network signal at ground level
– the antenna, mounted 50 mm (2 in.) below the chamber cover, must be plastic –
see Fig. 2.14, page 11
Ensure the antenna does not become submerged under water – see Fig. 2.14, page 11.
Metallic enclosures seriously degrade the signal. If an enclosure is used it must be non-metallic.
Do not mount the antenna closer than 50 mm (2 in.) to any solid wall or surface –
see Fig. 2.15, page 11.
Do not mount the antenna beneath a solid surface (for example, metal cover, floor / ceiling).
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 2 Mechanical Installation
OI/FET200–EN Rev. F 11
Fig. 2.14 GSM Antenna Installation
Fig. 2.15 GSM Antenna Installation
AquaMaster 3
AquaMaster 3
Remote Antenna Integral Antenna
50 mm (2.0 in.)
50 mm (2.0 in.)
>50 mm
(2.0 in.)
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 2 Mechanical Installation
12 OI/FET200–EN Rev. F
2.4.2 Connecting a Remote Antenna
Referring to Fig. 2.16:
1. Remove the cover
A from the socket on top of the transmitter.
2. Gently push the antenna plug
B into the socket, then twist the screw ring clockwise until locked.
2.4.3 Installing a SIM Card
Referring to Fig. 2.17:
1. Remove the transmitter from its mounting point.
2. Remove 4 x 4 mm Hex fixing screws
A and remove the transmitter.
3. Use water to wash off any loose dirt from the case and dry the area around the SIM card cover.
4. On the back of the transmitter, unscrew and remove cover
B protecting SIM card holder C.
5. If the SIM card is being changed, ensure the GSM Engine is off before removing the card by reading
>368 (see COI/FET2XX–EN) and ensuring the status reported is Off.
6. Carefully lift the right-hand edge of holder
C outwards.
Fig. 2.16 Connecting a Remote Antenna
Note. Step 1 is applicable only to remote- and close-coupled transmitters.
Note. Step 2 is applicable only to integral transmitters.
AquaMaster 3
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 2 Mechanical Installation
OI/FET200–EN Rev. F 13
7. Slide SIM card D into holder C, contact side down and bevelled edge to the top-right.
8. Close holder
C until it clicks into place and refit cover B.
9. Screw cover
B firmly in place.
10. Refit the transmitter to its mounting point.
11. Position the transmitter on the integral mount and secure with 4 x 4 mm Hex fixing screws
A.
Tighten the screws to 4Nm.
Note. Step 10 is applicable only to remote- and close-coupled transmitters.
Note. Step 11 is applicable only to integral transmitters.
Fig. 2.17 Installing a SIM Card
B
C
D
A
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 3 Electrical Installation
14 OI/FET200–EN Rev. F
3 Electrical Installation
3.1 Grounding
Fig. 3.1 AquaMaster3 Transmitter Mounted in a Chamber (Battery Version Shown) – Flanged Sensor
Fig. 3.2 AquaMaster3 Transmitter Mounted in a Cabinet (Battery Version Shown) – Flanged Sensor
AquaMaster 3
AquaMaster 3
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 3 Electrical Installation
OI/FET200–EN Rev. F 15
Fig. 3.3 AquaMaster3 Transmitter Mounted in a Cabinet (Battery Version Shown) – Probe Sensor
AquaMaster 3
Probe Sensor
Ground
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 3 Electrical Installation
16 OI/FET200–EN Rev. F
3.2 Connections
3.2.1 AquaMaster3 Sensor Connections (Remote or Close-coupled only)
Referring to Fig. 3.4:
1. Remove the screwed cap
A on the sensor connector.
2. Gently push the sensor plug
B into the socket and rotate it until it engages, then tighten the locking
ring.
3.2.2 Using Tamper-detection Seals
Referring to Fig. 3.5:
1. Pass the wire of the seal through both the hole in the locking-ring and the matching hole in the front
of the transmitter.
2. Close the seal.
Note. Refer to Section Fig. 3.4, page 22 for MODBUS connection.
Note. If the sensor cable is terminated with fly leads, connection is via a sensor cable adapter box
(part number WABC2035 available separately).
Fig. 3.4 Sensor Connections
Fig. 3.5 Using Tamper-Detection Seals
A
B
Security Tag and Seal
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 3 Electrical Installation
OI/FET200–EN Rev. F 17
3.3 Input / Output Connections
3.3.1 Frequency Outputs
3.3.2 Alarm Interface
Caution.
Refer to the Specification, Section 5, page 35 for input / output ratings.
Inductive loads must be suppressed or clamped to limit voltage swings.
Operation of outputs is programmable – see Programming Guide (COI/FET2XX–EN) for details.
External isolators are not normally required as the pulse and alarm circuit is electrically-separated
from all other AquaMaster3 connections.
Capacitive loads must be inrush current limited.
Fully-floating pulse outputs may be subject to static damage, for example connecting to a floating
datalogger, unless 'COM' is operated within its galvanic isolation range (±35 V) from earth.
Fig. 3.6 Frequency Output Connections
Note. Outputs 1 and 2 are not polarity-sensitive. The common connection for these outputs is
designated ‘COM’.
Fig. 3.7 Alarm Output Connections
Note. Output 3 is not polarity sensitive. The common connection for these outputs is designated
‘COM’.
123456
123456
Telemetry, Electronic
Counters etc.
Counter / Totalizers
*Optional link for grounding floating output – see Caution above.
PLC or Datalogger
Common
Input 1
Input 2
COM
O/P1
O/P2
OV*
COM
O/P1
O/P2
and / or
Forward flow
Reverse flow
Common
Alarm Input
COM
O/P 3
AquaMaster3 FET200
Electromagnetic flowmeter | Transmitter 3 Electrical Installation
18 OI/FET200–EN Rev. F
3.3.3 Input / Output Connections
Fig. 3.8 Input / Output Connectons
Pin Signal Function
Color
(Output Cable)
A Not used Not used Violet
B DATA ScanReader Data Blue
C O/P COM Output Common Yellow
D O/P2 Reverse Pulses or Direction Indicator Red
EO/P3Alarm Output Brown
F O/P1 Forward Pulses or Forward & Reverse Pulses Orange
G 0V Scanreader 0V Screen
Table 3.1 Connector Input / Output Connections
WABC 2010
A
B
C
D
E
F
G
Pin View
I/O
Socket
only
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44

ABB AquaMaster 3 FET200 User manual

ABB
Brand
ABB
Model
AquaMaster 3 FET200
Category
Measuring, testing & control
Type
User manual
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents