Frick DBS Starter Panel Installation guide

Brand: Frick

Model: DBS Starter Panel

Type: Installation guide

COMMUNICATIONS SETUP

DBS STARTER PANEL

Version 1.0x

S90-450 CS/APR 2001

File: SERVICE MANUAL - SECTION 90

Replaces: NOTHING (New Manual)

Dist: 3, 3a, 3b, 3c

S90-450 CS DBS STARTER PANEL

Page 2 COMMUNICATIONS SETUP

Table of Contents

Communications Wiring Setup ______________________________________________________________ 3

Control Setup - Motor Control Setpoints - “Ram Dbs Motor Starter" Screen ____________________4

Ram Dbs Pictorial _________________________________________________________________________ 5

Warning

The Quantum has the capability of being modified by the user/owner in order to obtain different

performance characteristics. Any modification to the standard default settings may have a severe

negative impact on the operation and performance of the equipment. Any modification to these control

settings is the sole responsibility of the user/owner and Frick disclaims any liability for the consequences

of these modifications. It is possible that the modification of these settings may cause improper

operation and performance that results in property damage, personal injury or death. It is the

responsibility of the user/owner to evaluate and assess the consequences of their actions prior to

modifying the controls for this unit.

DBS STARTER PANEL S90-450 CS

COMMUNICATIONS SETUP PAGE 3

COMMUNICATIONS WIRING SETUP

1. Ensure that both the Quantum and DBS are

powered OFF.

2. Configure the DBS Dip Swicth (SW4). See

pictorial drawing 1 for location of this switch:

· Switch position 1 set to the right

· Switch position 2 set to the left

· Switch position 3 set to the left

· Switch position 4 - 8 are customer

configured and have no effect on

communications

3. Using the “RAM DBS PICTORIAL” drawing on

page 5, route the communications cable (Frick

P/N 640D0116H42) between the Quantum

Control and DBS Starter board. When running

this cable, ensure that the following information is

obeyed:

· Route the cable so that the end with three

wires starts at the Quantum end, and the

end with two wires is directed towards the

DBS.

· The communications cable is recommended

to be run within its own separate conduit.

· Keep the Communications cable away from

any high voltage wiring.

· Do not run the communications parallel to

any AC wiring.

4. Locate Analog Board 1. All of the Digital and

Analog boards have white 16 pin connectors on

them. The digital boards end of the board), the

Analog boards have just one connector. Look at

P9 of the Analog board (s) and determine which

of them has only one row of blue wires attached

to this plug, this will be connector P11, and is

where the wiring of the following steps will be

inserted into.

5. The Red wire of the cable will attach to terminal

position #1 (TR+) of the DBS, the other end will

attach to position #6 (+) of the plug (P11) which is inserted

into P9 on the Analog 1 Board.

6. The Black wire of the cable will attach to terminal position

#2 (TR-) of the DBS, the other end will attach to position

#5 (-) of the plug (P11) which is inserted into P9 on the

Analog 1 Board.

7. If the overall length of this cable is not sufficent to reach

between the Quantum and the DBS, it will be necessary to

splice the additional length in. If a splice is required,

ensure that it is mechanically as well as electrically

correct, and that it meets all local and national electrical

codes.

8. Refer to the “RAM DBS PICTORIAL” at the end of this

document for further infromation.

9. Power ON the DBS and then the Quantum.

10. You will now need to set the Quantum up to recognize the

DBS Starter. When the Quantum “HOME” Display

appears:

· Press the [MENU] screen key.

· Press the [FACTORY SETUP] key.

· Enable the RAM DBS Motor Starter on “Factory

Setup” screen.

· Press the [MENU] key.

· Press the [CONTROL SETUP] key.

· Press the [MOTOR SETPOINTS] key.

· Enter motor nameplate data (Motor Amps, Volts,

Horsepower, etc.). When completed, press [OK].

· Press the [DBS MOTOR STARTER] key.

· Verify communications between the Quantum and the

DBS starter. This can be done by locating the “DBS

Software Version” on the display. The value next to

the version should show “2.50” or higher. A value of

“0.00” indicates a communications failure, and you

will need to troubleshoot. If the value shown is

correct, proceed to the next step.

11. Refer to page 4 (CONTROL SETUP - MOTOR CONTROL

SETPOINTS “RAM DBS MOTOR STARTER" DISPLAY)

to set up the Quantum to control the DBS.

S90-450 CS DBS STARTER PANEL

Page 4 COMMUNICATIONS SETUP

CONTROL SETUP -

MOTOR CONTROL SETPOINTS -

“RAM DBS MOTOR STARTER" SCREEN

This screen is available if a RAM DBS motor starter has

been setup for use with the Quantum. The DBS

accelerates the motor in a smooth stepless motion,

therefore it reduces supply voltage dip during motor start

and mechanical shock on the compressor. Reference the

DBS Operator’s Guide and Instruction Manual or Contact

RAM Industries Inc. in Leesport, Pennsylvania at 800-220-

8697 with any further questions concerning the setup and

operation of the RAM DBS.

The current system conditions of the RAM DBS are

displayed for monitoring. The “Time Till Start” value will

also be displayed on both the “Motor Control” screen and

this screen. This value and the current recycle delay timer

must be zero prior to allowing the compressor to restart.

These timers are intended to prevent damage to the motor

from successive restarts. Both timers can be cleared by

pressing the [Clear Remaining Delay] key on the

“MotorControl” display. The “Time Till Start” is read from

the RAM DBS.

The following RAM DBS setpoints are modifiable from this

screen:

· Locked Rotor Current

· Stall Time

· Jam Current Level

· Jam Run Delay

· Service Factor

· Current Unbalance Alarm Level

· Current Unbalance Alarm Delay

· RTD Temperature Alarm Level

· RTD Temperature Alarm Delay

Alarms and trips (shutdowns) that are recorded by the

DBS are shown on the “RAM DBS Motor Starter” display

but must be cleared from the “Alarms / Shutdowns”

screen.

The following special selection is on this screen:

· Fault History - This selection displays the “RAM

DBS Motor Starter” screen with the fault history

of the RAM DBS system

DBS STARTER PANEL S90-450 CS

COMMUNICATIONS SETUP PAGE 5

RAM DBS PICTORIAL

P11

DBS

READY

RUN

ALARM

TRIP

RESET

FLA

CURRENT

STEP

RAMP/BYP.

TIME

CONFIG.

SWITCHES

ON OFF

RAM

TB2

1 2 3

COMMUNICATIONS WIRING FROM DBS TO QUANTUM

WHT OR RED

BLK 6

ANALOG BOARD

TR-

TR+

1 1

2 2

#8760 BELDEN OR EQUAL 8

NETWORK

PORT IN DBS

STARTER

TR+

TR-

GND

COMMUNICATIONS WIRING SHALL BE

SEPARATE FROM ALL AC WIRING

S90-450 CS DBS STARTER PANEL

Page 6 COMMUNICATIONS SETUP

YORK Refrigeration

100 CV Avenue, P.O. Box 997 Waynesboro, Pennsylvania USA 17268-0997

Phone: 717-762-2121 · Fax: 717-762-8624 www.frickcold.com

Subject To Change Without Notice

Printed in U.S.A.

Frick DBS Starter Panel Installation guide

Brand: Frick

Model: DBS Starter Panel

Type: Installation guide

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Frick DBS Starter Panel Installation guide

Frick DBS Starter Panel Installation guide

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