HULTDINS SuperSaw 6000S Installation guide

Brand
HULTDINS
Model
SuperSaw 6000S
Type
Installation guide
Installation manual
S/N 064-0006 & up
SuperSaw 6000S
Pressure line feed out system
2015– HULTDIN SYSTEM AB.
This publication applies to the following models:
SuperSaw 6000S S/N 064-0006 & up
This publication contains instructions for the installation and maintenance of the SuperSaw 6000S grapple saw units. The
instructions cover general information, procedures and specifications applicable to this grapple saw. If doubt should arise
concerning the validity of the instructions please consult the nearest dealer for more detailed information.
Illustrations, technical information and specifications were, as far as we have been able to judge, correct at the time of print.
However, we reserve the right to, without prior notice, revise specifications, instructions, equipment, etc. as a result of
ongoing product improvement activities.
No part of this publication may without approval of HULTDIN SYSTEM AB be translated, reproduced, stored or
transmitted electronically, mechanically, photographically or in another way not specified here.
Even if all conceivable measures have been taken to make the contents as complete as possible, HULTDIN SYSTEM AB
takes no responsibility for possible damages that may arise as a result of the instructions not being followed or improper use
of the product
Caution!
The parts and components used in HULTDIN SYSTEM AB’s products are specifically chosen. Therefore original
spare parts are always the best alternative in a possible need of repairs or upgrading.
All service and repairs should be carried out by qualified service personnel or an authorized repair shop with suitable tools
and lifting devices.
This publication is published by: HULTDIN SYSTEM AB
Skolgatan 12
SE-930 70 MALÅ
Sweden
en_ss6000TOC.fm SuperSaw 6000S
CONTENTS
Contents Page Contents Page
Safety instructions.................................................... 5
General safety....................................................... 5
Meaning of safety messages................................. 5
Operational Safety................................................ 6
Chain shot hazard................................................. 6
Operator and bystander safety........................ 6
Maintenance safety............................................... 7
Welding........................................................... 7
Modifying the equipment............................... 7
Product description.................................................. 8
Main parts, Grapple saw ...................................... 8
Lubrication oil tank.............................................. 9
Adjustment valves, Grapple saw........................ 10
Hydraulic pressure test points............................ 11
Hydraulic connections........................................ 12
Saw unit.............................................................. 13
Labeling.............................................................. 14
Technical Data........................................................ 15
SuperSaw 6000S - 40cc ..................................... 15
Rotator bracket HD............................................ 16
Special tools....................................................... 17
Hydraulic diagram SuperSaw 6000S................. 19
Functional description........................................... 20
Chain lubrication system.................................... 20
Initial upstart.......................................................... 21
Saw motor upstart .............................................. 21
Adjusting saw bar feed out pressure .................. 22
Adjusting saw bar feed out................................. 23
Adjusting saw bar retraction .............................. 23
Adjusting chain tension pressure ....................... 24
Bleeding the chain tension system..................... 24
Procedures .............................................................. 25
Replacing saw chain........................................... 25
Replacing saw bar.............................................. 26
Replacing bar holder.......................................... 27
Replacing drive sprocket.................................... 28
Refilling chain lubrication oil ............................ 29
Maintenance instructions...................................... 30
Regular maintenance.......................................... 30
Daily maintenance........................................ 30
Lubrication ................................................... 31
The first month of operation .............................. 31
Fasteners....................................................... 31
CONTENTS
4 SuperSaw 6000S en_ss6000TOC.fm
(This page is reserved for future additions)
SAFETY INSTRUCTIONS
en011301_sc.fm Safety instructions 5
Safety instructions
General safety
• This page describes important safety instructions,
which the operator should have a good
knowledge of before the equipment is used.
• This product should only be used by operators
with proper knowledge and training.
• The owner and the operator are responsible for
following all safety regulations and that the
machine is safely equipped.
• The owner and the operator are responsible for
following National and local laws, regulations
and other instructions when using the product.
• The owner and the operator are responsible for
replacing damaged parts and/or unreadable
warning signs.
• The manual should be available at all times so
that the operator is able to follow safety
regulations and the procedures of maintenance
activities.
Meaning of safety messages
Danger!
Danger indicates a hazard with a high level of risk
which, if not avoided, will result in death, serious
injury and/or serious property damage.
Warning!
Warning indicates a hazard with a medium level of
risk which, if not avoided, could result in death,
serious injury and/or serious property damage.
Caution!
Caution indicates a hazard with a low level of risk
which, if not avoided, could result in minor or
moderate injury and/or property damage
SAFETY INSTRUCTIONS
6Safety instructions en011301_sc.fm
Operational Safety
• Check the unit for damages at the beginning of
each shift.
• Make sure that the hydraulic pressure in the
grapple cylinder is adjusted according to the
specifications. If the pressure is too high, the unit
will be overloaded, which could cause a
structural failure, resulting in injury and/or
property damage.
• When operating this equipment ensure all
unauthorized persons remain at least 90 meters
clear of the machine.
• The operator must immediately evict
unauthorized persons who are in the danger zone
or are heading towards the danger zone
• Training or demonstration of this equipment
should be performed from an operator´s cab
approved by national regulations. Observers
should always remain at least 90 meters.
• Keep all windows and doors securly closed when
operating.
Chain shot hazard
Operator and bystander safety
Because of the high speeds, high stress, heavy loads, wear
factors and varying levels of repair and maintenance given
to saw-chain based machines, there is a possibility that
chain or chain pieces can be thrown from the machine at
high speed and enormous energy. Operators and
bystanders are exposed to a risk of serious injury.
Machines should be designed with appropriate guards and
shields, and care should be taken to minimize the exposure
of users and bystanders to the cutting plane of the saw.
• There is risk of serious injury or death to machine
operators and bystanders from “Chain Shot”,
which is the high-speed ejection of chain parts
that can occur in the event of a derailed or a
broken chain. For maximum protection, machines
should be equipped with an energy-absorbing
chain shot guard.
• Always use High Speed saw chains with 3/4”
pitch saw units.
90 meters
SAFETY INSTRUCTIONS
en011301_sc.fm Safety instructions 7
Maintenance safety
• The machine's condition must be checked
regularly, daily inspections shall be performed
and any deficiencies must be corrected. The
machine shall be maintained in such condition
that the operator or other persons are not exposed
to danger or accidents.
• Never commit any service on the equipment
without proper knowledge. All service and
repairs in electrical and hydaulical systems
should be carried out by qualified personnel only.
• Repair any damages immediate when discovered.
Do not use the equipment until any damages are
rectified.
• Before performing any maintenance or service
work, lower the unit to the ground and shut off
the engine. Turn off any master shut-offs and do
not allow personnel in the cab.
• When working on the saw chain always ensure
the engine is shut off and wear safety gloves to
prevent injuries. Remove the saw chain when
making any adjustments or servicing the saw unit
• Use safety glasses and protective gloves when
servicing the equipment. Hydraulic oil or
lubricants in contact with skin or eyes may cause
irritations or allergies.
• Use hard hat and safety boots when servicing the
equipment. Leakage of hydraulic oil or lubricants
will increase the risk of slipping or falling.
• The unit has sharp edges. Use proper wrenches
and protective gloves when working on the unit.
• Hydraulic hoses and adapters may be pressurized
even with the engine shut off. Loosen any parts
with caution.
• Always make sure that the system is
depressurized before committing any service on
the equipment.
• Always secure movable parts mechanically
before any hydraulic hose is loosened.
• Never try to stop a leakage in the hydraulic
system with you hand. Pressurized hydraulic oil
can be injected under the skin and cause death or
severe damage.
Welding
In case of a structural repair of the equipment, when
welding may be needed, consult the dealer for
recommended instructions.
When welding on the equipment the following steps
must be taken:
• Make sure that fire-extinguishing equipment is
available.
• Clean the area around the welding area to
eliminate any fire hazard.
• Connect the ground wire so the welding current
does not pass over any bushings.
• Place the ground wire as close to the welding area
as possible.
• When welding close to bushings, dissassemble
the bushings asthey are made of a plastic
compound-material which high temperatures may
damage.
Modifying the equipment
It is not approved to:
• Modify the equipment without the consent of
HULTDIN SYSTEM AB.
• Alter the function of the equipment without the
consent of HULTDIN SYSTEM AB.
• Use spare parts other than original HULTDINS
parts.
PRODUCT DESCRIPTION
8 SuperSaw 6000S en011502a_ss6000.fm
Product description
Main parts, Grapple saw
The SuperSaw 6000S grapple saw consists basically of a frame, a saw unit and a
hydraulic system. The illustration shows the location of the main parts.
ill. 1 Main parts SuperSaw 6000S
1Frame
2 Saw motor cover
3 Frame extension (option)
4 Cover plate with saw aim (option)
5 Adjusting valve for saw bar feed out speed
6 Saw motor manifold with adjusting valve for saw bar feed out pressure
7 Saw unit
8 Saw motor
9 Air tank for saw bar retraction (option)
10 Air nippel for air-pressure adjustment (option)
11 Saw bar
12 Saw chain
13 Adjusting valve for chain tension pressure
14 Chain lubrication pump
15 Feed out cylinder
16 Accumulator for saw motor case drain
32
4
6
78
910
11
12
513
1
14
15
16
PRODUCT DESCRIPTION
en021402d_ss6000.fm SuperSaw 6000S 9
Product description
Lubrication oil tank
The SuperSaw 6000S grapple saw can be equipped with two different lubrication
oil tanks. One integrated 8 litre tank, or an external 26,5 litre tank. The design and
placement of the two different tank is shown below.
ill. 2 Lubrication oil tank, SuperSaw 6000S
1 8 litre oil tank
2 26,5 litre oil tank
2
1
PRODUCT DESCRIPTION
10 SuperSaw 6000S en011502b_ss6000.fm
product description
Adjustment valves, Grapple saw
The SuperSaw 6000S grapple saw has the following adjustment valves. The
location of the valves shows on the illustration.
ill. 3 Adjustment valves
1 Pressure regulating valve for saw chain tension pressure
2 Pressure regulating valve for saw bar feed out pressure
3 Air nipple for saw bar retraction adjustment (option)
4 Restrictor valve for saw bar feed out speed adjustment
5 Drain nipple for air-tank
1
3
2
4
5
PRODUCT DESCRIPTION
en011502c_ss6000.fm SuperSaw 6000S 11
product description
Hydraulic pressure test points
The SuperSaw 6000S grapple saw has the following hydraulic pressure test points.
The location of the test points shows on the following illustration.
ill. 4 Hydraulic pressure test points
1 Test point for saw bar feed out pressure
2 Test point for chain tension pressure
3 Test point for saw motor case drain pressure
1
2
3
PRODUCT DESCRIPTION
12 SuperSaw 6000S en011402f_ss6000.fm
product description
Hydraulic connections
The SuperSaw 6000S grapple saw is hydraulically installed with the following
three connection ports.
The location of the ports shows on the following illustration.
ill. 5 Hydraulic connections
1 Saw motor pressure line
2 Saw motor return line
3 Saw motor case drain line
1
3
2
PRODUCT DESCRIPTION
en011402e_ss6000.fm SuperSaw 6000S 13
product description
Saw unit
The saw unit on the SuperSaw 6000S grapple saw is made up of the
following main parts.
ill. 6 Saw unit main parts
1 Housing with integrated 4-point bearing
2 Tension unit
3 Bar holder
4Saw motor
5 Feed out cylinder
6 Chain lubrication oil pump
7 Chain lubrication cam
1
2
34
5
6
7
PRODUCT DESCRIPTION
14 SuperSaw 6000S en011403_ss6000.fm
Fig. 1
CE-label
Warning label
Product label
Warning label
Product description
The SuperSaw 6000S grapple saw is generally mounted on cranes
intended for on road- and off road vehicles. SuperSaw 6000S is
only intended to be used for timber, pulp- and waste wood systems.
SuperSaw 6000S must not be used for felling applications,as there
is a risk that the grapple arms or other parts of the grapple or
grapple saw may fail, which could result in injury or damaged
equipment.
Labeling
SuperSaw 6000S is labeled with serial number, model number, mfg.
year, weight and a CE-label according to the following illustration.
TECHNICAL DATA
en011504a_ss6000.fm SuperSaw 6000S 15
Technical Data
SuperSaw 6000S - 40cc
Dimensions
Total weight 362kg (100cm)
382 kg (113cm)
392 kg (130cm)
Length ‘A’ 1420 mm (100cm)
1545 mm (113cm)
1740 mm (130cm)
Width ‘B’ 316 mm
Height ‘C’ 678 mm
Width ‘D’ 193 mm
Saw bar length 3/4” 100 / 113 / 130 cm
Hydraulic system
Saw motor displacement 40 cm3
Min. hydraulic pressure, saw motor 18,0 MPa*
Min. hydraulic flow, saw motor 172 lpm *
Hyd. pressure, saw bar feed out‘P1’ 6,5 - 8,0 MPa
Hyd. pressure, chain tensioning‘P2’ 5,0 - 5,5 MPa
Gas pressure, accumulator ‘P3’ 0,1 MPa
Air pressure, saw bar retraction‘P4’ 1,2 - 1,4 MPa
Chain lubrication
Type of lubrication Proportionell
lubrication volume @90° feed out 36 ml
Lub. oil tank capacity 8 lit. / 26,5 lit.
Weight, 8 litre oil tank 13 kg
Weight, 26,5 litre oil tank 29 kg
* Max. saw chain speed and Max. power input to the saw
chain may NEVER exceed recommendations from each
saw chain manufacturer.
TECHNICAL DATA
16 SuperSaw en011104a_0720590.fm
Technical Data
Rotator bracket HD
Dimensions
Weight 56 kg
Length ‘A’ 175 mm
Length ‘B’ 104,5 mm
Height ‘C’ 170 mm
Rotator hole pattern M16 / 173 mm
M20 / 203 mm
TECHNICAL DATA
en021404c_ss6000.fm SuperSaw 6000S 17
Technical data
Special tools
The following special tools are supplied with the unit and
required when servicing the grapple saw.
Air pump
The air-pump is used when adjusting the saw bar
retraction speed.
Spanner
The spanner, P/N 0738089, is required when
replacing the saw bar and when disassembling/assembling
the pin joints for the feed out cylinder.
Check valve key
The key, P/N 0696011, is used when
replacing the check valve for the chain lubrication. It is
also used when bleeding the chain tensioning circuit.
ill. 7 Air-pump, P/N 0138042
ill. 8 Spanner, P/N 0738089
ill. 9 Key, P/N 0696011
TECHNICAL DATA
18 SuperSaw 6000S en021404c_ss6000.fm
Eye bolt
The eye bolt, P/N 0108118, makes it easier to in a secure
way lift and handle the grapple saw during installation or
service.
Retraction tool
The retraction tool, P/N 0696116, is used to retact the bar
holder when replacing the saw chain or bleeding the
tension circuit.
ill. 10 Eye bolt, P/N 0108118
ill. 11 Retraction tool, P/N 0696116
TECHNICAL DATA
en011504d_ss6000.fm SuperSaw 6000S 19
Technical data
Hydraulic diagram SuperSaw 6000S
1. Tension device
2. Saw motor manifold
3. Air tank for saw bar retraction
4. Pressure regulating valve for chain tensioning
5. Pressure regulating valve for saw bar feed out
pressure
6. Saw motor
7. Main valve on carrier*
8. Saw bar feed out cylinder
9. Grapple cylinder
10. Restrictor check valve for saw bar feed out speed
11. Rotator
12. Check valve
13. Bleed valve for chain tensioning
14. Pressure test point
15. Accumulator for saw motor case drain
* Required on carrier, but not supplied with the grapple
saw.
P1 - P4, see Technical data
ill. 12 Hydraulic diagram
1
13
14(P2)
4
2
8
11 9
3(P4)
14(P1)
5
12
14
10
6
7
12
12
15(P3)
FUNCTIONAL DESCRIPTION
20 SuperSaw 6000S en011405a_ss6000.fm
Functional description
Chain lubrication system
SuperSaw 6000S is equipped with two lubrication oil
pumps, model M06 (1). The lubrication oil pumps, of the
type piston pumps, supplies oil via a cam operation (6) to
the saw chain during the entire feed out process.
The lubrication oil pump is fed with oil from the oil tank
(2), trough the inlet check valve (7) and to the saw chain
via the outlet check valve (4).
The supply of oil is proportional, which means that the
volume of oil supplied depends on how much the saw bar
is fed out.
By using different cams (6), the volume of oil and when it
is supplied, can be adapted to specific application
demands.
1. Lubrication oil pump
2. Lubrication oil reservoir
3. Oil inlet
4. Outlet check valve
5. Piston
6. Cam
7. Inlet check valve
Fig. 13 Overview chain lubrication
2 3 4
1
6
5
7
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HULTDINS SuperSaw 6000S Installation guide

Brand
HULTDINS
Model
SuperSaw 6000S
Type
Installation guide
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