SICK deTem4 Core Operating instructions

O P E R A T I N G I N S T R U C T I O N S

deTem4 Core

Multiple light beam safety device

Described product

deT

em4 Core

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information

T

his work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is only

permissible within the limits of the legal determination of Copyright Law. Any modifica‐

tion, abridgment or translation of this document is prohibited without the express writ‐

ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

T

his document is an original document of SICK AG.

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Contents

1 About this document........................................................................ 6

1.1 Function of this document....................................................................... 6

1.2 Scope......................................................................................................... 6

1.3 Target groups and structure of these operating instructions................ 6

1.4 Additional information.............................................................................. 7

1.5 Symbols and document conventions...................................................... 7

2 Safety information............................................................................ 9

2.1 General safety notes................................................................................ 9

2.2 Intended use............................................................................................. 9

2.3 Requirements for the qualification of personnel.................................... 9

3 Product description........................................................................... 11

3.1 Setup and function................................................................................... 11

3.2 Product characteristics............................................................................ 12

3.2.1 Status indicators...................................................................... 12

3.3 Example applications............................................................................... 14

4 Project planning................................................................................ 15

4.1 Manufacturer of the machine.................................................................. 15

4.2 Operating entity of the machine.............................................................. 15

4.3 Design........................................................................................................ 15

4.3.1 Minimum distance from the hazardous point....................... 16

4.3.2 Minimum distance from reflective surfaces.......................... 18

4.3.3 Protection against interference from systems in close prox‐

imit

y to each other................................................................... 19

4.4 Integrating into the electrical control....................................................... 20

4.4.1 Restart interlock...................................................................... 22

4.4.2 External device monitoring (EDM).......................................... 22

4.5 Testing plan............................................................................................... 23

4.5.1 Test rod check.......................................................................... 24

4.5.2 Visual check of the machine and the protective device........ 24

5 Mounting............................................................................................. 25

5.1 Safety......................................................................................................... 25

5.2 Unpacking.................................................................................................. 25

5.3 Mounting................................................................................................... 25

5.3.1 Mounting the QuickFix bracket............................................... 27

5.3.2 Mounting the FlexFix bracket.................................................. 28

5.3.3 Mounting the optional upgrade bracket................................. 31

6 Electrical installation........................................................................ 34

6.1 Safety......................................................................................................... 34

6.2 System connection (M12, 5-pin)............................................................. 35

6.3 System connection via connection cable (M12, 5-pin to 8-pin)............ 35

CONTENTS

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7 Commissioning.................................................................................. 36

7.1 Safety......................................................................................................... 36

7.2 Overview.................................................................................................... 36

7.3 Switching on.............................................................................................. 37

7.4 Aligning the sender and receiver............................................................. 37

7.5 Check during commissioning and modifications.................................... 41

8 Operation............................................................................................ 42

8.1 Safety......................................................................................................... 42

8.2 Regular thorough check........................................................................... 42

9 Maintenance...................................................................................... 43

9.1 Safety......................................................................................................... 43

9.2 Regular cleaning....................................................................................... 43

9.3 Regular thorough check........................................................................... 44

10 Troubleshooting................................................................................. 45

10.1 Safety......................................................................................................... 45

10.2 Diagnostic LEDs........................................................................................ 45

10.2.1 Fault indicators........................................................................ 45

11 Decommissioning............................................................................. 48

11.1 Protection of the environment................................................................. 48

11.2 Disposal..................................................................................................... 48

12 Technical data.................................................................................... 49

12.1 Data sheet................................................................................................. 49

12.2 Table of weights........................................................................................ 51

12.3 Dimensional drawings.............................................................................. 52

13 Ordering information........................................................................ 53

13.1 Scope of delivery....................................................................................... 53

13.2 Ordering information deTem4 Core......................................................... 53

14 Accessories........................................................................................ 54

14.1 Brackets.................................................................................................... 54

14.2 Mounting accessories.............................................................................. 55

14.3 Connectivity............................................................................................... 56

14.4 Alignment aid............................................................................................ 56

14.5 Deflector mirrors....................................................................................... 57

14.5.1 Function and use..................................................................... 57

14.5.2 Change in scanning range using deflector mirrors................ 57

14.5.3 Deflector mirror – ordering information................................. 57

14.6 Mirror columns and device columns....................................................... 57

14.6.1 Mirror columns......................................................................... 57

14.6.2 Device columns........................................................................ 58

14.6.3 Accessories for mirror columns and device columns............ 58

CONTENTS

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14.7 Cleaning agent.......................................................................................... 58

14.8 Test rods.................................................................................................... 58

15 Annex.................................................................................................. 59

15.1 Compliance with EU directives................................................................. 59

15.2 Note on specified standards.................................................................... 60

15.3 Checklist for initial commissioning and commissioning........................ 61

16 List of figures..................................................................................... 62

17 List of tables....................................................................................... 63

CONTENTS

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1 About this document

1.1 Function of this document

These operating instructions contain the information needed during the life cycle of the

mult

iple light beam safety device.

Operating instructions of the multiple light beam safety device must be made available

to all people who work with the device.

Please read these operating instructions carefully and make sure that you understand

the content fully before working with the multiple light beam safety device.

1.2 Scope

These operating instructions only apply to the deTem4 Core multiple light beam safety

de

vice with the following type label entry in the Operating Instructions field:

•

8020445

This document is included with the following SICK part numbers (this document in all

available language versions):

•

8020445

1.3 Target groups and structure of these operating instructions

These operating instructions are intended for the following target groups: project devel‐

oper

s (planners, developers, designers), installers, electricians, safety experts (such as

CE authorized representatives, compliance officers, people who test and approve the

application), operators, and maintenance personnel.

The structure of these operating instructions is based on the life cycle phases of the

multiple light beam safety device: project planning, mounting, electrical installation,

commissioning, operation, and maintenance.

In many applications, therefore, the target groups consist of the manufacturer and the

operating entity of the machine in which the multiple light beam safety device is inte‐

grated:

Area of responsibility Target group Special chapters of these operating instruc‐

t

ions

1

Manufacturer Project developers

(planners, developers,

designers)

Project planning, page 15

Technical data, page 49

Accessories, page 54

Installers Mounting, pa

ge 25

Electricians Electrical installation, page 34

Safety experts Project planning, pa

ge 15

Commissioning, page 36

Technical data, page 49

Checklist for initial commissioning and com‐

missioning, page 61

Operating entity Operators Operation, pa

ge 42

Troubleshooting, page 45

Maintenance person‐

ne

l

Maintenance, page 43

Troubleshooting, page 45

Ordering information, page 53

1

Chapters not listed here are intended for all target groups. All target groups must understand the safety

no

tes in all of the operating instructions!

1 A

BOUT THIS DOCUMENT

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In other applications, the operating organization is also the manufacturer of the equip‐

ment w

ith the corresponding allocation of the target groups.

1.4 Additional information

www.sick.com

T

he following information is available on the Internet:

•

This document in other languages

•

Data sheets and application examples

•

CAD data of drawings and dimensional drawings

•

Certificates (e.g. EU declaration of conformity)

•

Guide for Safe Machinery (Six steps to a safe machine)

1.5 Symbols and document conventions

The following symbols and conventions are used in this document:

Safety notes and other notes

DANGER

Indic

ates a situation presenting imminent danger, which will lead to death or serious

injuries if not prevented.

WARNING

Indicates a situation presenting possible danger, which may lead to death or serious

injuries if not prevented.

CAUTION

Indic

ates a situation presenting possible danger, which may lead to moderate or minor

injuries if not prevented.

NOTICE

Indic

ates a situation presenting possible danger, which may lead to property damage if

not prevented.

NOTE

Indic

ates useful tips and recommendations.

Instructions to action

b

T

he arrow denotes instructions to action.

1. The sequence of instructions for action is numbered.

2. Follow the order in which the numbered instructions are given.

✓

The check mark denotes the result of an instruction.

LED symbols

These symbols indicate the status of an LED:

o

The LED is off.

Ö

The LED is flashing.

O

The LED is illuminated continuously.

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Sender and receiver

T

hese symbols indicate the sender and receiver of the device:

s

The symbol indicates the sender.

r

The symbol indicates the receiver.

1 A

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2 Safety information

2.1 General safety notes

DANGER

H

azard due to lack of effectiveness of the protective device

In the case of non-compliance, it is possible that the dangerous state of the machine

may not be stopped or not stopped in a timely manner.

b

Read this document carefully and ensure that you have fully understood the con‐

tents before you work with the device.

b

Pay particular attention to all safety notes in this document.

2.2 Intended use

The deTem4 Core multiple light beam safety device is an electro-sensitive protective

device (ESPE) and is suitable for the following applications:

•

Single-sided access protection

•

Multi-sided access protection

The deTem4 Core multiple light beam safety device must only be used within the limits

of t

he prescribed and specified technical data and operating conditions at all times.

Any instance of improper use, incorrect modification, or manipulation of the deTem4

Core multiple light beam safety device shall void any warranty provided by SICK AG; fur‐

thermore, SICK AG shall not accept any responsibility or liability for any resulting dam‐

age and consequential damage.

Foreseeable misuse

DANGER

H

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of non-

observance.

The multiple light beam safety device works as an indirect protective measure and can‐

not provide protection from pieces thrown from application nor from emitted radiation.

Transparent objects are not detected.

b

You must only use the multiple light beam safety device as an indirect protective

measure.

Among others, the deTem4 Core multiple light beam safety device is no

t suitable for the

following applications:

•

Outdoors

•

Underwater

•

In explosion-hazardous areas

•

At altitudes over 3,000 m above sea level

•

In environments with enhanced ionizing radiation

2.3 Requirements for the qualification of personnel

The multiple light beam safety device must be configured, installed, connected, com‐

mis

sioned, and serviced only by qualified safety personnel.

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Project planning

F

or project planning, a person is considered competent when he/she has expertise and

experience in the selection and use of protective devices on machines and is familiar

with the relevant technical rules and national work safety regulations.

Mechanical mounting, electrical installation, and commissioning

For the task, a person is considered qualified when he/she has the expertise and expe‐

rience in the relevant field and is sufficiently familiar with the application of the protec‐

tive device on the machine to be able to assess whether it is in an operationally safe

state.

Operation and maintenance

For operation and maintenance, a person is considered competent when he/she has

the expertise and experience in the relevant field and is sufficiently familiar with the

application of the protective device on the machine and has been instructed by the

machine operator in its operation.

2 S

AFETY INFORMATION

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3 Product description

3.1 Setup and function

The deTem4 Core multiple light beam safety device is an electro-sensitive protective

de

vice (ESPE) consisting of a sender and receiver.

Parallel infrared light beams between the sender and receiver protect the hazardous

area. When one or more light beams are completely interrupted, the multiple light beam

safety device reports the interruption in the light path to the secure output signal

switching devices (OSSDs) by a signal change. The machine or its control must safely

analyze the signals (for example using a safe control or safety relays) and stop the dan‐

gerous state.

Sender and receiver automatically synchronize themselves optically. An electrical con‐

nection between both components is not required.

Figure 1: Sender and receiver

Beam separation and number of beams

T

he beam separation is the distance between two adjacent light beams, measured

from the center of one beam to the center of the next.

The beam separation and number of beams depend on the device variant.

Scanning range

T

he scanning range is the maximum dimension of the light path between sender and

receiver. It depends on the device variant.

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Information regarding beam separation and the dimension of the light path: see "T

ech‐

nical data", page 49.

The scanning range is reduced by using deflector mirrors. More information: see

"Deflector mirrors", page 57.

3.2 Product characteristics

3.2.1 Status indicators

The sender and receiver light emitting diodes indicate the operational status.

Sender indicators

ERR

PWR

2

1

Figure 2: Sender indicators

T

wo light emitting diodes on the sender indicate the operational status:

Item LED color Display Labeling

1

Yellow Status indicator PWR

2

Red Fault indicator ERR

Complete overview of the light emitting diode statuses and their meanings: see "Dia

g‐

nostic LEDs", page 45.

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Receiver indicators

ERR

OSSD

1 2 3 4

2

1

3

Figure 3: Receiver indicators

S

ix light emitting diodes on the receiver indicate the operational status:

Item LED color Display Labeling

1

Red/green OSSD status OSSD

2

Red Fault indicator ERR

3

Blue Alignment quality 1, 2, 3, 4

The blue alignment quality light emitting diodes in combination with the red flashing

ER

R LED also denote faults.

Complete overview of the light emitting diode statuses and their meanings: see "Diag‐

nostic LEDs", page 45.

PRODUCT DESCRIPTION 3

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3.3 Example applications

Figure 4: Single-sided access protection

Figure 5: Multi-sided access protection

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4 Project planning

4.1 Manufacturer of the machine

DANGER

H

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of non-

observance.

b

Use of the multiple light beam safety device requires a risk assessment. Check

whether additional protective measures are required.

b

Comply with the applicable national regulations derived from the application (e.g.,

work safety regulations, safety rules, or other relevant safety guidelines).

b

Do not combine the components of the multiple light beam safety device with

components from other multiple light beam safety devices.

b

Apart from the procedures described in this document, the components of the

multiple light beam safety device must not be opened.

b

The components of the multiple light beam safety device must not be tampered

with or changed.

b

Improper repair of the protective device can lead to a loss of the protective func‐

tion. Do not carry out any repairs on the device components.

4.2 Operating entity of the machine

DANGER

H

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of non-

observance.

b

Changes to the electrical integration of the multiple light beam safety device in the

machine control and changes to the mechanical mounting of the multiple light

beam safety device necessitate a new risk assessment. The results of this risk

assessment may require the operating entity of the machine to meet a manufac‐

turer’s obligations.

b

Apart from the procedures described in this document, the components of the

multiple light beam safety device must not be opened.

b

The components of the multiple light beam safety device must not be tampered

with or changed.

b

Improper repair of the protective device can lead to a loss of the protective func‐

tion. Do not carry out any repairs on the device components.

4.3 Design

This chapter contains important information about the design.

Information on the individual steps for mounting the device: see "Mounting", page 25.

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DANGER

H

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of non-

observance.

b

Make sure that the following design requirements are met so that the multiple

light beam safety device can fulfill its protective function.

°

Sender and receiver must be arranged such that persons or parts of the body

are reliably detected when they enter the hazardous area.

°

Ensure that nobody can pass under the lowest light beam, pass over the

highest light beam, get between two light beams, or pass by the side of the

protective device.

°

If people can stay between the protective device and the hazardous point

without being detected, check if additional protective measures (e.g., restart

interlock) are required.

DANGER

H

azard due to lack of effectiveness of the protective device

Certain types of light radiation can influence the protective device, e.g., light radiation

from fluorescent lamps with electronic ballast installed in the path of the beam, or

beams from laser pointers directed at the receiver.

b

If this type of light radiation is present in the environment of the protective device,

take additional measures, if required, to ensure that the protective device does not

become dangerous.

4.3.1 Minimum distance from the hazardous point

A minimum distance must be maintained between the multiple light beam safety

de

vice and the hazardous point. This distance is required to prevent a person or part of

the body from reaching the hazardous area before the dangerous state of the machine

state has completed.

DANGER

H

azard due to lack of effectiveness of the protective device

In the case of non-compliance, it is possible that the dangerous state of the machine

may not be stopped or not stopped in a timely manner.

b

Calculate the required minimum distance for your machine.

b

Mount the multiple light beam safety device taking this calculation into account.

Calculating minimum distance

T

he calculation of the minimum distance is based on international or national stand‐

ards and statutory requirements applicable at the place of installation of the machine.

If the minimum distance is calculated according to ISO 13855, then it depends on the

following points:

•

Machine stopping time (time interval between triggering the sensor function and

the end of the machine’s dangerous state)

•

Response time of the protective device, see "Technical data", page 49

•

Approach speed of personnel

•

Type of approach: orthogonal (at right angles)

•

Parameters specified based on the application

For the USA (scope of OSHA and ANSI), different regulations may apply, e.g.:

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a) Laws: Code of Federal Regulations, Title 29 (CFR29) Part 1910.217

b) St

andards: ANSI B11.19

NOTE

Additional information is available in the ISO 13855 standard and in the Guide for Safe

Machinery.

NOTE

SIC

K offers a stopping/run-down time measurement service in many countries.

3

4

1

2

Figure 6: Minimum distance from the hazardous point

1

Minimum distance S

2

Height of the light beams above ground

3

Hazardous point

4

Depending on the application and distance, persons must be prevented from standing

behind the protective device.

Calculation example of the minimum distance S according to ISO 13855

T

he example shows the calculation of the minimum distance for an orthogonal (at right

angles) approach to the multiple light beam safety device. Depending on the applica‐

tion and the ambient conditions, a different calculation may be required (e.g., at a dif‐

ferent angle to the direction of approach or an indirect approach).

1. Calculate S using the following formula:

S = 1,600 mm/s × T + C

where:

°

S = minimum dis

tance in millimeters (mm)

°

T = machine stopping time + response time of the protective device after

interruption in the light path in seconds (s)

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°

C = supplement in ac

cordance with ISO 13855:

•

If it is not possible to reach over the protective device: C = 850 mm

•

If it is possible to reach over the protective device, the value C

RO

must be

used for C in accordance with ISO 13855, provided that this is greater

than 850 mm: C ≥ 850 mm and C ≥ C

RO

The reach/approach speed is already included in the formula.

Example calculation: access protection, no danger from reaching over

Mac

hine stopping time = 290 ms

Response time after interruption of the light path = 20 ms

T = 290 ms + 20 ms = 310 ms = 0.31 s

S = 1,600 mm/s × 0.31 s + 850 mm = 1,346 mm

4.3.2 Minimum distance from reflective surfaces

DANGER

H

azard due to lack of effectiveness of the protective device

Reflective surfaces and dispersive media can prevent persons or parts of the body to

be protected from being properly reflected and therefore, they remain undetected.

b

Make sure that all reflective surfaces and objects maintain a minimum distance

from the light beams.

b

Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calcu‐

lated minimum distance from the light beams.

The light beams from the sender may be deflected by reflective surfaces and dispersive

media

. This can prevent an object from being detected.

Therefore, all reflective surfaces and objects (e.g., material bins, machine table, etc.)

must maintain a minimum distance (a) from the light beams. This minimum distance

(a) must be maintained on all sides of the light beams. This applies in horizontal, verti‐

cal, and diagonal directions as well as at the ends of the multiple light beam safety

device. The same area must be free of dispersive media (e.g., dust, fog, or smoke).

The minimum distance (a) depends on the distance (D) between sender and receiver.

D

a

Figure 7: Minimum distance from reflective surfaces

Ho

w to determine the minimum distance from reflective surfaces:

1. Determine the distance between sender and receiver D in meters (m)

2. Read the minimum distance a in millimeters (mm) in the graph or calculate it

based on the respective formula from table 1:

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10 20 30 40 50 60 70 D/

m

500

1000

2000

1500

2500

3000

3500

a/mm

131

3

Figure 8: Graph, minimum distance from reflective surfaces

T

able 1: Formula for calculating the minimum distance from reflective surfaces

Distance between sender and

r

eceiver D in m

Calculating the minimum distance from reflective surfa‐

ces a in mm

D ≤ 3 m a = 131 mm

D > 3 m a = tan (2.5°) × 1,000 mm/m × D = 43.66 × 1 mm/m ×

D

4.3.3 Protection against interference from systems in close proximity to each other

DANGER

H

azard due to lack of effectiveness of the protective device

Systems of multiple light beam safety devices in close proximity to each other can

mutually interfere with each other.

b

Use suitable measures to prevent interference between systems in close proximity

to each other.

1

2

Figure 9: Preventing mutual interference from system

1

and system

2

The infrared light beams of the sender of system 1 can interfere with the receiver of

system 2. This can disrupt the protective function of system 2. This would mean that

the operator is at risk.

Avoid such installation situations or take appropriate action, e.g., install optically opa‐

que partitions or reverse the direction of transmission of a system.

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Reversed direction of transmission

1

2

Figure 10: Trouble-free operation due to reversed direction of transmission of system

1

and sys‐

tem

2

4.4 Integrating into the electrical control

This chapter contains important information about integration in the electrical control.

Inf

ormation about the individual steps for electrical installation of the device: see "Elec‐

trical installation", page 34.

Requirements for use

The output signals of the protective device must be analyzed by downstream controllers

in such a way that the dangerous state of the machine is ended safely. Depending on

the safety concept, the signal is analyzed by, e.g., safety relays or a safety controller.

DANGER

Hazard due to lack of effectiveness of the protective device

In the case of non-compliance, it is possible that the dangerous state of the machine

may not be stopped or not stopped in a timely manner.

b

Make sure that the following control and electrical requirements are met so that

the multiple light beam safety device can fulfill its protective function.

•

It mus

t be possible to electrically influence the control of the machine.

•

The electrical control of the machine must meet the requirements of IEC 60204-1.

•

Depending on the regulations which apply at the place of installation, a restart

interlock may be required. Because the multiple light beam safety device does not

have this function, it must be implemented in the external control if required.

•

When using a safety controller, different signal levels of both OSSDs must be

detected depending on the regulations which apply at the place of installation or

the required reliability of the safety function. The maximum discrepancy time toler‐

ated by the control must be selected according to the application.

•

The OSSD1 and OSSD2 output signals must not be connected to each other.

•

In the machine controller, the signals of both OSSDs must be processed sepa‐

rately.

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SICK deTem4 Core Operating instructions

SICK deTem4 Core Operating instructions

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