Miller KB000000 Owner's manual

Brand: Miller

Model: KB000000

Category: Welding System

Type: Owner's manual

This manual is also suitable for

LINE TRACKER TOUCH SENSOR

MODEL:

Line

Tracker

Touch

Sensor

OWNERS

MANUAL

IMPORTANT:

Read

and

understand

the

entire

contents

of

this

manual,

with

special

emphasis

on

the

safety

material

throughout

the

manual,

before

MILLER

ELECTRIC

Mfg.

Co.

AMIi.~Ud..Cw~y

installing,

operating,

or

maintaining

this

equipment.

This

unit

and

these

Instructions

are

for

use

only

by

persons

trained

and

experienced

In

the

safe

P0

~

1079

Ap~eton,

WI

54912

liSA

operation

of

welding

equipment.

Do

not

allow

untrained

persons

to

install,

Tel.

414-734-9821

operate,

or

maintain

this

unit.

Contact

your

distributor

if

you

do

not

fuiiy

understand

these

instructions.

Millerﬁ

September

1991

FORM:

OM-146

806

ST-148

804

PRINTED

IN

U.S.A

Ii

LIMITED

WARRANTY

EFFECTIVE:

AUGUST

6,

1990

This

warranty

supersedes

all

previous

MILLER

warranties

and

is

exclusive

with

no

other

guarantees

or

warranties

expressed

or

implied.

LIMITED

WARRANTY



Subject

to

the

terms

and

conditions

hereof,

MILLER

Electric

Mfg.

Co.,

Appleton,

Wisconsin

war

rants

to

its

Distributor/Dealer

that

all

new

and

unused

Equipment

furnished

by

MILLER

is

free

from

defect

in

workmanship

and

material

as

of

the

time

and

place

of

delivery

by

MILLER.

No

warranty

is

made

by

MILLER

with

respect

to

engines,

trade

accessories

or

other

items

manufactured

by

others.

Such

engines,

trade

accessories

and

other

items

are

sold

subject

to

the

warranties

ot

their

respective

manutacturers,

if

any.

All

engines

are

warrantied

by

their

manufacturer

for

two

years

from

date

of

original

purchase,

except

Deutz

engines

which

have

a

one

year,

2000

hour

warranty.

Except

as

specified

below,

MILLERs

warranty

does

not

apply

to

components

having

normal

useful

life

of

less

than

one

(1)

year,

such

as

spot

welder

tips,

relay

and

contactor

points,

MILLERMATIC

parts

that

come

in

contact

with

the

welding

wire

including

nozzles

and

nozzle

insulators

where

failure

does

not

result

from

defect

in

workmanship

or

material.

MILLER

shall

be

required

to

honor

warranty

claims

on

war

ranted

Equipment

in

the

event

of

failure

resulting

from

a

defect

within

the

following

periods

from

the

date

of

delivery

of

Equipment

to

the

original

user:

1.

Arc

welders,

power

sources,

robots,

and

1

year

components

2.

Load

banks

1

year

3.

Original

main

power

rectifiers

3

years

(labor



1

year

only)

4.

All

welding

guns,

feeder/guns

and

torches

.

.

. .

90

days

5.

All

other

MILLERMATIC

Feeders

1

year

6.

Replacement

or

repair

parts,

exclusive

of

labor

60

days

7.

Batteries

6

months

provided

that

MILLER

is

notified

in

writing

within

thirty

(30)

days

of

the

date

of

such

failure.

As

a

matter

of

general

policy

only,

MILLER

may

honor

claims

submitted

by

the

original

user

within

the

foregoing

periods.

In

the

case

of

MILLERs

breach

of

warranty

or

any

other

duty

with

respect

to

the

quality

of

any

goods,

the

exclusive

remedies

therefore

shall

be.

at

MILLERs

option

(1)

repair

or

(2)

replace

ment

or,

where

authorized

in

writing

by

MILLER

in

appropriate

cases,

(3)

the

reasonable

cost

of

repair

or

replacement

at

an

authorized

MILLER

service

station

or

(4)

payment

of

or

credit

for

the

purchase

price

(less

reasonable

depreciation

based

upon

actual

use)

upon

return

of

the

goods

at

Customers

risk

and

expense.

MILLERs

option

of

repair

or

replacement

will

be

FOB.,

Factory

at

Appleton,

Wisconsin,

or

FOB.

at

a

MILLER

authorized

service

facility,

therefore,

no

compensation

for

transportation

costs

of

any

kind

will

be

allowed.

Upon

receipt

of

notice

of

apparent

defect

or

failure,

MILLER

shall

instruct

the

claimant

on

the

warranty

claim

procedures

to

be

followed.

ANY

EXPRESS

WARRANTY

NOT

PROVIDED

HEREIN

AND

ANY

IMPLIED

WARRANTY,

GUARANTY

OR

REPRE

SENTATION

AS

TO

PERFORMANCE,

AND

ANY

REMEDY

FOR

BREACH

OF

CONTRACT

WHICH,

BUT

FOR

THIS

PROVISION,

MIGHT

ARISE

BY

IMPLICATION,

OPERATION

OF

LAW,

CUSTOM

OF

TRADE

OR

COURSE

OF

DEALING,

INCLUDING

ANY

IMPLIED

WARRANTY

OF

MERCHAN

TABILITY

OR

OF

F!TNESS

FOR

PARTICULAR

PURPOSE,

WITH

RESPECT TO

ANY

AND

ALL

EQUIPMENT

FURNISHED

BY

MILLER

IS

EXCLUDED

AND

DISCLAIMED

BY

MILLER.

EXCEPT

AS

EXPRESSLY

PROVIDED

BY

MILLER

IN

WRITING,

MILLER

PRODUCTS

ARE

INTENDED

FOR

ULTIMATE

PURCHASE

BY

COMMERCIAL/INDUSTRIAL

USERS

AND

FOR

OPERATION

BY

PERSONS

TRAINED

AND

EXPERIENCED

IN

THE

USE

AND

MAINTENANCE

OF

WELDING

EQUIPMENT

AND

NOT

FOR

CONSUMERS

OR

CONSUMER

USE.

MILLERS

WARRANTIES

DO NOT

EXTEND

TO,

AND

NO

RESELLER

IS

AUTHORIZED

TO

EXTEND

MILLERS

WARRANTIES

TO,

ANY

CONSUMER.

OM-148

RO~



RECEIVING-HANDLING

Before

unpacking

equipment,

check

carton

for

any

damage

that

may

have

occurred

during

shipment.

File

any

claims

for

loss

or

damage

with

the

delivering

carrier.

Assistance

for

fil

ing

or

settling

claims

may

be

obtained

from

the

distributor

and/or

the

equipment

manufactur

ers

Transportation

Department.

When

requesting

information

about

this

equipment,

always

provide

the

Model

De

scription

and

Serial

or

Style

Number

Use

the

following

spaces

to

record

the

Model

Designation

and

Serial

or

Style

Number

of

your

unit.

The

information

is

located

on

the

rating

label

or

the

nameplate.

Model

__________

Serial

or

Style

No.

Date

of

Purchase

TABLE

OF

CONTENTS

S~A1FE1y

SPECIFICATIONS

.

INSTALLATION

TEACHING

&

OPERATION

MAINTENANCE

&

TROUBLESHOOTING

ERRORCODES....

PARTS

LIST

SECTION

1

SECTION

2

SECTION

3

SECTION

5

SECTION

6

SECTION

7

SECTION

4

MISCELLANEOUS

.

SECTION

8

Millerﬁ

September

1991

FORM:

OM.146

806

MODEL:

Line

Tracker

Touch

Sensor

IMPORTANT:

Read

and

understand

the

entire

contents

of

this

manual,

with

special

emphasis

on

the

safety

material

throughout

the

manual,

before

MILLER

ELECTRIC

Mfg.

Co.

AMerGroupLtd.,Company

installing,

operating,

or

maintaining

this

equipment.

This

unit

and

these

instructions

are

for

use

only

by

persons

trained

and

experienced

in

the

safe

P.O.

Box

1079

Appleton,

WI

54912

USA

operation

of

robotic

equipment.

Do

not

allow

untrained

persons

to

install,

Tel.

414-734-9821

operate,

or

maintain

this

unit.

Contact

your

distributor

if

you

do

not

fully

understand

these

instructions.

SECTION

1



SAFETY

PRINTED

IN

U.S.A

TABLE

OF

CONTENTS

SECTION

1SAFETY

Section

No

Page

No.

1.1

General

Information

And

Safety

1.1

1.1.1

General

1.1

1.1.2

Safety

1.1

1.2

Safety

Alert

Symbol

And

Signal

Words

1.1

1.3

General

Safety

Requirements

1.1

1.4

Safety

Requirements

For

Installation

1.2

1.5

Operator

Safety

Requirements

1.3

1.6

Safety

Procedures

During

Teaching

(Programming)

1.4

1

.7

Safety

Checks

After

Entering

A

Program

1

.4

1.8

Safety

Procedures

Before

Automatic

Operation

1.4

1.9

Safety

Procedures

During

Automatic

Operation

1.5

1.10

Safety

Procedures

At

End

Of

Work

1.5

1.11

Safety

Procedures

During

Inspection,

Maintenance,

Adjustment,

And

Servicing

Procedures

1.6

1.12

Arc

Welding

Safety

Procedures

1.7

1.1

GENERAL

INFORMATION

AND

SAFETY

1.1.1

General

Information

presented

in

this

manual

and

on

various

labels,

tags,

and

plates

on

the

unit

pertains

to

equipment

design,

installation,

operation,

maintenance,

and

troubleshooting

which

should

be

read,

understood,

and

followed

for

the

safe

and

effective

use

of

this

equip

ment.

1.1.2

Safety

The

installation,

operation,

maintenance,

and

troubleshooting

of

arc

welding

robots

require

practices

and

procedures

which

ensure

personal

safety

and

the

safety

of

others.

There

fore,

this

equipment

is

to

be

installed,

operated,

and

maintained

only

by

qualified

persons

in

accordance

with

the

ANSI/RIA

document,

American

National

Standard

For

Industrial

Ro

bots

And

Robot

Systems



Safety

Requirements

included

in

the

robot

Owners

Manu~l,

and

all

other

safety

material

found

in

this

Section

and

throughout

the

entire

manual.

In

addi

tion,

follow

all

other

codes

as

applicable

to

the

application.

See

the

welding

power

source

manual

for

the

Standards

Booklet

Index

regarding

operation

of

arc

welding

power

sources

and

welding

equipment.

1.2

SAFETY

ALERT

SYMBOL

AND

SIGNAL

WORDS

The

following

safety

alert

symbol

and

signal

words

are

used

throughout

this

manual

to

call

attention

to

and

identify

different

levels

of

hazard

and

special

instructions.

a

This

safety

alert

symbol

is

used

with

the

signal

words

WARNING

and

CAUTION

to

call

attention

to

the

safety

statements.

a

WARNING

statements

identify

procedures

or

practices

which

must

be

followed

to

avoid

serious

personal

injury

or

loss

of

life.

a

CAUTION

statements

identify

procedures

or

practices

which

must

be

followed

to

avoid

minor

personal

injury

or

damage

to

this

equipment.

IMPORTANT

statements

identify

special

instructions

necessary

for

the

most

efficient

op

eration

of

this

equipment.

1.3

GENERAL

SAFETY

REQUIREMENTS

1)

Turn

off

Robot

Control

BEFORE

touching

the

welding

wire,

drive

rolls,

gun,

or

any

metal

parts

in

contact

with

the

welding

wire.

2)

KEEP

OUT

of

robot

work

envelope

when

main

power

is

on.

3)

STAY

ALERT

when

near

robot.

1.1

4)

KEEP

INFORMED

about

status

of

robot

and

general

working

conditions.

5)

HAVE

AN

EMERGENCY

STOP

BUTTON

IN

HAND

whenever

you

are

near

robot.

6)

UNDERSTAND

AND

BE

FAMILIAR

WITH

ROBOTIC

MOVEMENTS.

Robots

are

unique

industrial

devices

and

can

present

unexpected

hazards

to

personnel

be

cause

of

their

movements.

Unpredictable

robot

motion

can

occur

in

even

the

best

designed

areas

of

operation.

7)

NEVER

stand

with

your

back

toward

the

robot.

8)

NEVER

place

yourself

between

robot

work

stations

if

more

than

one

work

station

is

used.

9)

THOROUGHLY

TRAIN

ALL

PERSONNEL

in

robot

operation

and

safety.

1.4

SAFETY

REQUIREMENTS

FOR

INSTALLATION

(Figure

1.1)

The

robot

cell

requires

initial

safety

considerations

that

are

vital

for

both

personnel

and

equipment.

Make

safety

provisions

part

of

the

basic

cell

design.

Implement

the

following

during

installation:

1)

Brightly

mark

floor

with

distinctive

areas

identifying

Zones

1

and

2

on

Figure

1.1.

2)

Route

all

cables

and

hoses

so

that

they

will

not

be

damaged

and

will

not

clutter

the

cell

floor

space.

3)

Protect

welding

system

components

from

spatter,

slag,

heat,

and

the

general

welding

environment

by

locating

equipment

to

minimize

exposure.

4)

If

any

welding

components

must

be

located

in

a

high-exposure

area,

provide

proper

guards

or

shields

to

minimize

dirt

and

spatter.

5)

Consider

all

necessary

jig

requirements

to

include

turntables,

sliding

trays,

etc.,

that

will

become

a

part

of

the

application

so

that

the

operator

does

not

have

to

enter

the

work

envelope

(Zone

1).

6)

Install

pressure-sensitive

floor

mats,

proximity

devices,

limit

switches,

light

cur

tains,

etc.,

to

suit

the

application

and

number

of

work

stations

so

that

Emergency

Stop

will

occur

if

there

is

any

intrusion

or

violation

of

the

robot

work

envelope.

7)

Install

chain

fences

and

light

barriers

around

other

cell

portions

that

are

not

to

be

violated.

8)

Locate

Program

Module

and

Operation

Module

outside

robot

work

envelope.

9)

Provide

proper

Electrostatic

Discharge

(ESD)

protection

for

electronic

compo

nents

in

Robot

Control

and

Program

Module.

1.2

10)

MAINTAIN

SAFE

INTEGRITY

OF

CELL

AT

ALL

TIMES.

ZONE

1



Robot

Work

Envelope

(Area)

ZONE

2

Operator

Work

Area

ZONE

3

Outer

Area

Of

Robotic

Cell

IMPORTANT:

See

Section

2

for

vertical

space

requirements

of

robot.

so~oo

Figure

1.1

Layout

Considerations

For

A

Typical

Robotic

Cell

1.5

OPERATOR

SAFETY

REQUIREMENTS

1)

Provide

proper

ventilation

for

welding

areas.

Supply

fresh

air

if

required

or

use

ap

proved

breathing

device.

I-..

ZONE

3

~~1

1.3

2)

Wear

approved

head

and

body

protection

(this

includes,

but

is

not

limited

to,

pro

tective

headgear,

gloves,

and

safety

shoes).

3)

Install

approved

filter

lens

into

welding

helmet

to

protect

eyes

from

arc

rays.

4)

Press

an

EMERGENCY

STOP

button

before

entering

robot

area.

5)

Stay

alert

for

unexpected

robot

motion

or

movement.

6)

Provide

arc

guard

curtains

or

shields

around

the

welding

area so

that

arc

rays

do

not

injure

operator

or

other

personnel.

7)

Keep

robotic

cell

clean,

neat,

and

orderly.

8)

Close

and

secure

all

access

doors

and

panels

on

components.

1.6

SAFETY

PROCEDURES

DURING

TEACHING

(PROGRAMMING)

Teaching/programming

often

requires

the

operator

to

enter

the

robot

work

envelope.

As

a

result,

always

do

the

following

during

teaching

procedures:

1)

Move

robot

slowly

(see

Section

5



Teaching

for

speed

entry

information).

2)

Always

assign

and

position

a

watchperson,

with

an

Emergency

Stop

button

in

hand,

to

be

present

and

ready

during

teaching

operations.

3)

If

jig

motion

was

programmed

to

operate

from

external

output

control,

the

jig

could

energize

during

teaching.

Be

careful

and

alert

for

jig

motion.

1.7

SAFETY

CHECKS

AFTER

ENTERING

A

PROGRAM

1)

Have

all

unauthorized

persons

leave

the

robotic

cell.

2)

Check

the

operation

of

all

warning

devices,

such

as

lamps

or

horns.

3)

Check

and

be

sure

that

the

robot

moves

normally

through

its

program

sequences

using

the

block

operation

mode

(either

step

or

continuous).

4)

Check

movement

of

all

jigs,

and

be

sure

their

operation

is

normal.

5)

Check

for

proper

operation

of

all

EMERGENCY

STOP

buttons.

1.8

SAFETY

PROCEDURES

BEFORE

AUTOMATIC

OPERATION

Before

starting

automatic

robot

operation,

do

the

following:

1)

Verify

that

the

Operation

Module

or

optional

Start

Modules

used

have

the

correct

program

number

allocated.

1.4

2)

Have

all

unauthorized

persons

leave

the

robotic

cell

area.

3)

Close

and

secure

all

gates

and

guard

doors,

and

energize

light

fences,

barriers,

and

curtains

as

applicable

for

the

entire

specific

cell.

4)

Place

all

jigs

in

their

normal,

start-work

positions.

5)

Place

the

robot

in

the

axes

origin

or

work

origin

position

as

required

for

the

opera

tion.

6)

Remove

all

tools

from

the

robot

work

envelope.

7)

Place

welding

workpiece(s)

into

proper

position(s).

8)

Place

all

equipment

switches

in

the

proper

positions.

1.9

SAFETY

PROCEDURES

DURING

AUTOMATIC

OPERATION

During

automatic

operation,

do

the

following:

1)

Turn

off

main

power

or

press

an

EMERGENCY

STOP

button

BEFORE

entering

the

robot

work

envelope.

Entry

may

be

required

for

nozzle,

tip,

wire,

or

gas

adjust

ments

or

replacements.

DO

NOT

ENTER

WORK

ENVELOPE

UNLESS

AN

EMERGENCY

STOP

BUTTON

IS

PRESSED!

2)

3)

4)

Be

alert

for

jig

movement

initiated

by

an

external

control

signal

during

operation.

Do

not

allow

unauthorized

persons

to

operate

controls.

If

two

or

more

Start

Modules

are

used,

be

sure

that

the

operators

fully

understand

all

procedures

and

cooperate

with

each

other.

5)

Press

an

EMERGENCY

STOP

button

if

any

problem

occurs.

6)

Since

this

is

an

arc

welding

operation,

protect

operator(s)

from

arc

rays,

fumes,

and

hot

parts.

7)

Be

sure

that

the

Automatic

mode

can

only

be

selected

at

a

safe

location

outside

the

work

envelope.

1.10

SAFETY

PROCEDURES

AT

END

OF

WORK

1)

Place

robot

welding

gun/torch

into

an

area

from

which

movement

to

axes

origin

or

work

origin

position

is

possible

without

striking

any

objects.

This

may

require

man

ual

operation

with

Program

Module.

1.5

2)

Press

and

reset

an

EMERGENCY

STOP

button

to

turn

off

robot

Servo

power.

3)

Turn

off

welding

power

source

and

all

associated

equipment.

This

includes

jig

power

supplies

as

applicable.

4)

Place

line

disconnect

switches

for

Robot

Control

and

welding

power

source

in

the

OFF

positions.

5)

Allow

robot

and

all

equipment

to

cool.

6)

Clean

robot,

jigs,

and

entire

cell

area.

7)

Install

protective

covers

over

all

equipment

AFTER

proper

cooling

has

occurred

to

reduce

dust

and

dirt

entry.

1.11

SAFETY

PROCEDURES

DURING

INSPECTION,

MAINTENANCE,

ADJUST

MENT,

AND

SERVICING

PROCEDURES

Since

these

procedures

can

involve

entering

the

robot

work

envelope

and

may

require

that

the

main

power

and

servo

power

are

turned

on,

be

sure

to

always

do

the

following

during

any

maintenance,

adjustment,

or

repair

procedures:

1)

Train

all

service

personnel

in

the

functions,

operations,

and

jig

movements

of

the

specific

robotic

cell.

2)

Allow

only

trained

and

quallfied

persons

to

service

the

robot.

3)

Always

assign

and

position

a

watchperson,

with

an

EMERGENCY

STOP

button

in

hand,

to

be

present

and

ready

during

any

servicing

or

adjustment

procedures.

4)

Determine

in

advance

if

the

procedure(s)

requires

an

energized

robot.

When

power

is

not

required,

turn

it

off.

5)

Determine

in

advance

if

the

procedure

can

be

done

outside

the

work

envelope.

Always

work

outside

the

robot

work

envelope

whenever

possible.

6)

Turn

off

or

disable

all

jig(s)

and

external

equipment

not

required

for

the

specific

procedure.

7)

Provide

proper

Electrostatic

Discharge

(ESD)

protection

for

circuit

boards

in

Ro

bot

Control

and

Program

Module.

8)

When

the

procedure

is

finished,

always

correctly,

securely,

and

carefully

recon

nect

any

wires

and

reinstall

necessary

hardware,

plugs,

covers,

and

panels.

1.6

1.12

ARC

WELDING

SAFETY

PROCEDURES

Read,

understand,

and

comply

with

all

safety

rules

at

beginning

of

welding

power

source

manual

in

addition

to

the

following

before

beginning

arc

welding

operations.

1)

Prevent

electric

shock

as

follows:

a)

Install

and

ground

all

equipment

according

to

national,

regional,

and

local

codes.

b)

Do

not

touch

live

electrical

parts.

c)

Wear

dry

insulating

gloves

and

clothing;

be

sure

gloves

have

no

holes.

d)

Disconnect

input

power

before

installing,

inspecting,

maintaining,

or

servicing

any

equipment.

2)

Provide

proper

protection

from

fumes

and

gases

as

follows:

a)

Keep

your

head

out

of

the

fumes.

b)

Use

forced

exhaust

ventilation

at

the

arc.

C)

Ventilate

cell

to

prevent

buildup

of

fumes

and

gases.

d)

If

ventilation

is

inadequate,

use

approved

breathing

device.

e)

Read

and

follow

warning

labels

on

all

containers

of

welding

materials.

f)

Before

use,

read

and

understand

the

manufacturers

instructions,

Material

Safety

Data

Sheets

(MSDSs),

and

your

employers

safety

practices.

3)

Protect

eyes

and

skin

from

arc

rays;

protect

ears

from

noise

as

follows:

a)

Wear

properly

fitting

welding

helmet

with

proper

shade

of

filter

lens

(see

ANSI

Z49.1).

b)

Install

arc

protective

curtains

between

operator

and

the

arc.

c)

Install

protective

screens

or

barriers

at

appropriate

locations

to

protect

others

from

spatter,

flash,

and

glare.

d)

Wear

proper

safety

glasses

in

work

area

at

all

times.

e)

Wear

proper

ear

protection.

f)

Wear

proper

body

protection

to

include

woolen

clothing,

flame-proof

apron

and

gloves,

leather

leggings,

high

boots,

and

leather

arm

and

shoulder

gaunt.

lets.

1.7

4)

Prevent

fire

and

burns

caused

by

hot

metal,

spatter,

slag,

and

arc

sparks

as

fol

lows:

a)

Keep

flammable

materials

out

of

the

robotic

cell.

b)

Have

operator(s)

keep

their

sleeves,

pockets,

and

collars

down

and

buttoned

as

applicable.

Wear

pants

without

cuffs.

c)

Watch

for

fire.

d)

Have

a

fire

extinguisher

nearby,

and

know

how

to

use

it.

e)

Allow

equipment

and

work

to

cool

before

handling.

5)

Protect

compressed

gas

cylinders

from

excessive

heat,

mechanical

shocks,

and

arcs

as

follows:

a)

Fasten

cylinders

securely

so

they

cannot

fall

(use

insulated

chain

or

equiva

lent).

b)

Insulate

cylinders

from

mounts

so

that

they

are

never

grounded

or

part

of

an

electrical

circuit.

c)

Keep

cylinders

away

from

the

welding

arc

and

other

heat

sources.

d)

Locate

cylinders

away

from

personnel

and

vehicle

traffic

patterns.

6)

Provide

impact

protection

to

all

persons

in

the

cell

as

follows:

a)

Always

wear

proper

protective

headgear,

such

as

safety

helmet,

when

in

the

robotic

cell.

b)

Wear

shatter-resistant

safety

glasses

at

all

times

when

in

the

cell.

7)

Since

magnetic

fields

from

high

currents

can

affect

pacemaker

operation,

have

wearers

consult

their

doctor

before

going

near

arc

welding

operations.

1.8

Millerﬁ

September

1991

FORM:

OM-146

806

MODEL:

Line

Tracker

Touch

Sensor

SECTION

2

SPECIFICATIONS

IMPORTANT:

Read

and

understand

the

entire

contents

of

this

manual,

with

special

emphasis

on

the

safety

material

throughout

the

manual,

before

MILLER

ELECTRIC

Mfg.

Co.

AMllorGroupLtd.,

Company

installing,

operating,

or

maintaining

this

equipment.

This

unit

and

these

instructions

are

for

use

only

by

persons

trained

and

experienced

in

the

safe

P.O.

Box

1079

Appleton

WI

54912

USA

operation

of

robotic

equipment.

Do

not

allow

untrained

persons

to

Install,

Tel.

414-734-9821

operate,

or

maintain

this

unit.

Contact

your

distributor

if

you

do

not

fully

understand

these

instructions.

PRINTED

IN

U.S.A

SAFETY

GUIDELINES

A.

ROBOTIC

SAFETY

Read,

understand,

and

comply

with

all

safety

rules

at

the

beginning

of

Section

1



Safety

in

addition

to

the

following

before

beginning

robotic

procedures

or

operations.

1)

KEEP

OUT

of

robot

work

envelope

when

main

power

is

on.

2)

STAY

ALERT

when

near

robot.

3)

KEEP

INFORMED

about

status

of

robot

and

general

working

conditions.

4)

HAVE

AN

EMERGENCY

STOP

BUTTON

IN

HAND

whenever

you

are

near

the

robot.

5)

UNDERSTAND

AND

BE

FAMILIAR

WITH

ROBOTIC

MOVEMENTS.

Robots

are

unique

industrial

devices

and

can

present

unexpected

hazards

to

personnel

be

cause

of

their

movements.

6)

UNPREDICTABLE

ROBOT

MOTION

can

occur

in

even

the

best

designed

areas

of

operation.

7)

NEVER

stand

with

your

back

toward

the

robot.

8)

NEVER

place

yourself

between

robot

work

stations

if

more

than

one

work

station

is

used.

9)

THOROUGHLY

TRAIN

ALL

PERSONNEL

in

robot

operation

and

safety.

10)

TEST

AND

VERIFY

that

ALL

safety

devices

and

components

used

in

the

robotic

cell

are

working

properly.

11)

TURN

OFF

robot

and

welding

power

source

input

power

before

entering

work

en

velope.

12)

Provide

proper

Electrostatic

Discharge

(ESD)

protection

for

circuit

boards

in

Ro

bot

Control

and

Program

Module.

B.

WELDING

SAFETY

Read,

understand,

and

comply

with

all

safety

rules

at

beginning

of

welding

power

source

manual

in

addition

to

the

following

before

beginning

arc

welding

operations.

1)

Prevent

electric

shock.

2)

Provide

proper

protection

from

fumes

and

gases.

3)

Protect

eyes

and

skin

from

arc

rays;

protect

ears

from

noise.

4)

Prevent

fire

and

burns

caused

by

hot

metal,

spatter,

slag,

and

arc

sparks.

5)

Protect

compressed

gas

cylinders

from

excessive

heat,

mechanical

shocks,

and

electric

arcs.

6)

Provide

impact

protection

to

all

persons

in

the

cell.

7)

Since

magnetic

fields

from

high

currents

can

affect

pacemaker

operation,

have

wearers

consult

their

doctor

before

going

near

arc

welding

operations.

8)

Turn

off

robot

and

welding

power

source

input

power

before

entering

work

enve

lope

or

working

on

welding

power

source.

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Miller KB000000 Owner's manual

Brand: Miller

Model: KB000000

Category: Welding System

Type: Owner's manual

This manual is also suitable for

LINE TRACKER TOUCH SENSOR

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