HYDROSONIC2000Std&SVINSTRUCTIONMANUAL
uptoV1.4
VALIDFORSOFTWAREVERSION’S
VERSION1.2
JEMSMOKEPLC.
ATranslucent,OpticallyReflectiveHaze
Technology
PLEASEREADTHESEINSTRUCTIONSCAREFULLY
HYDROSONIC2000INSTRUCTIONMANUAL
CONTENTS
INDEX.............................................................................................. .........................................................PAGE1
INTRODUCTION....................................................................................... ...............................................PAGE2
TRANSFORMERSETTINGS................................................................................ ...................................PAGE3
TIPS&SAFETY...................................... ................................................................................................... PAGE4
SPECIFICATIONS..................................................................................... ................................................PAGE5
GETTINGSTARTED..........................................................................(CONNECTING THEFLUID)....PAGE6
...............................................................................................(WHI CHFLUID)....PAGE6
OPERATINGTH EHYDROSONIC....................................................(USINGTHECONTROLLER)....PAGE7
...........................................................................(TURNINGOFF)....PAGE8
DMX512............................................................................................. ........................................................PAGE9
MARTINPROTOCOL..................................................................................... .........................................PAGE10
MACHIN ELAYOUT............................................................................................ .......(REARPANEL)...PAGE11
................................................................................................... ..(CONTROLER)...PAGE11
................................................................................................... ..(PCBLAYOUT)...PAGE12
SERVICEANDMAINTENANCE......................................................................(ERRORME SAGES)...PAGE13
.................. .................................................(CHANGINGAFUSE)...PAGE14
.......................................(REPLACINGAPOWERAMPLIFIER)...PAGE15
...............................................................(TROUBLESHOOTING)...PAGE16
ADDITIONALINFORMATION..........................................................(ADDRESS&TELEPHONE). ...PAGE17
PAGE1
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
INTRODUCTION
FEATURES
Virtuallysilentoperation
Lowconcentratesofchemicals
Intelligentonboardcontroller
Variableoutput
Fluidevacuationsystem
Timedoperationorcontinuous
DMX512controllable(usestwochannels)
Martinprotocolcontrollable
Nowarmuptime
Lowmaintenance
Nooilydeposits
!NOTE
JEMSMOKEMACHINECO.LTD.
Reservetherighttomakechangesor
modificationsregardingtheHYDROSONIC2000.
Nopartofthismanualmaybecopiedwithoutpermission.
PAGE2
ThankyouforbuyingtheHYDROSONIC2000hazegenerator.Pleasetakesometimetoreadthisinstruction
manualcarefully.TheHYDROSONIC2000isarevolutionarymachinethatwillenhanceyourlightingwithout
thedistractingcloudsofsmokeaswithtraditionalsmokemachines.Therearenonoisycompressorsorheaters,
justalighthazethatwillenhanceyourlighting.TheHYDROSONICalsousesmuchlowerconcentratesthan
standardsmokemachinesorcrackedoilmachines,sotherearenooilydepositsleftonexpensivelighting
equipmentoronfloorsandsurfaces.OnceyouusetheHYDROSON ICyouwillnevergoback.
TheHYDROSONIC2000isadifferentbreedofhazegenerators.JEMhavedevelopedarevolutionarywayof
generatingareflectivehaze.ThereisamaintankinsidetheHYDROSONICthatcontainsceramicdevicescalled
transducers.Thesetransducersarethebasisoftheeffect,thetransducersoscillateathighfrequency's,thiscau sesa
jettobeproduced.Fromthisjetarevaryingsizesofparticlessomeofwhicharesmallenoughtobefilteredoutand
blownintotheatmosphere,thelargerparticlesremaininsidethemaintankandfallbackintothereservoiroffluid.
Thisreservoiroffluidint hemaintankisacriticalandifthisistohighortolowtheoutputwilldeteriorate.
Becauseofthistherearetoleveldetectorsensuringthecorrectlevelatalltimes.Ifthemachineisonaninclineor
unevensurfacethisfluidlevelindicatorswillgivefalsereadingsandmayshutdownthemachine.
TheoutputfromtheHYDROSONICisboostedviaatangentialfanThiscandirectthesmoketowhereyouwantit
onlowoutputtheeffectwillbedispersedlow(around3metreshigh)andatfulloutputtheeffectwillbedispersed
uptofivetimeshigher.ThereisalsoafeaturecalledAUTO,thiswillvaryth eoutput
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
FIRSTSTEPS
CHANGINGTHEMAINSSUPPLYSETTINGS
TheHYDROSONIC2000isabletooperateonthethreestandardmainsvoltages,240v,230v,and110v.Theonly
modificationistothemainstransformerwiring.TheHYDROSONIChasafactorysettingvoltage,thisisrecorded
ontheseriallabelsituatedontherearpanel.IftheHYDROSONICissetupfortheU.K.butisnowoutsidetheU.K.
thetransformerwiringmustbemodified.Removethethreescrewsholdingthetransformeraccesspaneandcheck
thattheBROWNwireisinthecorrectpositionaccordingtothediagramsbelow.
4
4 4
3
3 3
2
2 2
1
1 1
240Vsetting-brownwiretonumber4
230Vsetting-brownwiretonumber3 110Vsetting-brownwiretonumber2
TRANSFORMERACCESSPANEL
PAGE3
NOTE!ALWAYSCHECKTHATTHEHYDROSONICISDISCONNECTEDFROM
THEMAINSBEFORECHANGINGTRANSFORMERSETTINGS.
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
TIPSANDSAFETY
ALWAYSCONNECTTOTHECORRECTMAINSPOWERSUPPLY
ALWAYSUSEGENUINEJEMHYDROSONICFLUID
ALWAYSDISCONNECTFROMTHEMAINSBEFOREATTEMPTINGANYWORKONTHEHYDROSONIC
ALWAYSRUNTHEHYDROSONICONALEVELFLOOR
OPERATETHETANKEVACUATIONSYSTEMONAREGULARBASIS
NEVERATTEMPTTODOANYWORKONTHEHYDROSONICTHATISNOTDESCRIBEDINTHISMANUAL
DONOTSTARTTHETANKEVACUATIONIFTHEREISMORETHAN6.50LITRESINTHECONTAINER
NEVERPOURFLUIDDOWNTHEOUTPUTNOZZLE
READTHISINSTRUCTIONMANUALFULLYBEFOREOPERATINGTHEHYDROSONIC
DONOTTIPTHEMACHINEUPSIDEDOWN
ENSURETHECORRECTFUSESARE FITTEDWHENREPLACINGTHEM
DONOTBLOCKTHEAIRFLOWVENTSATTHEREAROFTHEMACHINE
ALWAYSUSETHEORIGINALPACKINGWHENTRANSPORTINGTHEHYDROSONIC
CONSULTYOURSUPPLIERFORADVICEONTHECORRECTFLUIDTOUSE
CONNECTINGTHEMAINSPLUG
BROWNWIRE..............................LIVE(L)
BLUEWIRE..................................NEUTRAL(N)
GREEN/YELLOWWIRE.............EARTH(E)
NOTE!THISAPPLIANCEMUSTBEEARTHED
PAGE4
JEMSMOKEPLC.
L=897mm
HYDROSONIC2000INSTRUCTIONMANUAL
SPECIFICATIONS
DIMENSIONS
ELECTRIC'S
FLUID
POWERSUPPLY.....................................................240voltsAC
....................................................230voltsAC
....................................................110/120voltsAC
POWERCONSUMPTION......................................@230/240volts-400watts
......................................@110/120volts-400watts
MAINSCONNECTOR..............................................3pinfemaleI.E.C
DMX512CONNECTORS.......................................DMXIN:-5pinmaleXLR
.............. .........................DMXOUT:-5pinfemaleXLR
MARTINPROTOCOLCONNECTORS..................IN:-3pinmaleXLR
...................OUT:-3pinfemaleXLR
CONTAINER............................................................9.50LITRES
.............................................................2.09IMPGALLONS
.............................................................2.50U.S.GALLONS
FLUIDTYPES..........................................................STANDARD
..........................................................LONGLASTING
FLUIDCONSUMPTION.........................................2.10Lt.perhour(average)
2.50Lt.perhour(max)
PAGE5
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
GETTINGSTARTED
CONNECTINGTHEFLUID
BeforeoperatingtheHYDROSONIC2000youmustconnectsomefluidCheckyouhavethecorrect
fluidtype,removethecapthatisonthenewcontainer,nowfitthecontainerintothecompartmentand
screwonthecontainercapthatisfixedtothemachine.Checkthatthepipeisconnectedproperlyand
thatthecontainercapissecure.Donotloosethecapthatisfixedtothemachineyouwillnotbeableto
operatetheHYDROSONICwithoutit.Notecaremustbetakennottospillfluidoverthemachine.
FLUIDTYPES
TherearetwotypesofJEMHYDROSONICFLUID"STANDARD"&"LONGLASTING".
TheyarebothsuitableforuseintheHYDROSONIC2000andhaveslightlydifferentuses.
STANDARDisalowconcentratesuitableformostapplicationswherethereisnotahigh
ambient(roomtemperature).Thiswillgivealighthazeandwilllastagoodwhile.
LONGLASTINGhasaslightlyhigherconcentrateandwilllastlongerthantheSTANDARD
fluidinhigherambient.JEMrecommendsusingtheLONGLASTINGfluidinambientabove
25degreesCelsius.
Ifyourequiremoreadviceonthecorrectfluidtousepleasecontactthesupplierofyourmachine
orcontactJEMdirect.
NOTE!USINGNONGENUINEFLUIDMAYDAMAGEYOURMACHINEANDWILL
INVALIDATETHEJEMWARRANTY.
JEMHYDROSONIC
FLUID
ATransluscent,OpticallyReflectiveHaze
Technology
CAUTION
NOTFORHUMANCONSUMPTION.KEEPOUTOFTHEREACHOFCHILDREN.ALWAYSUSEINAWELL
VENTILATEDAREA.IFSPILTONFLOORING,CARPET,CLOTHESORHANDSWASHTHOROUGHLYWITH
WATER.FOGEFFECTSINCERTAININSTANCES,MAYCAUSEDISCOMFORTTOPERSONSSUFFERING
FROMRESPIRATORYANDALLERGICCONDITIONS.
5%
10%
JEMSMOKEMACHINECO.LTD.
VALEROADINDEST,BOSTONROAD,
SPILSBY,LINCS,PE235HE.ENGLAND
TEL:+(44)01790754050
FAX:+(44)01790754051
Fixedtomachine
Fluidcontainer
Fluidpipe
PAGE6
JEMSMOKEPLC.
Note:Thefluidcontainermustbefittedatalltimesduringoperation.
HYDROSONIC2000INSTRUCTIONMANUAL
OPERATINGTHEHYDROSONIC2000
USINGTHECONTROLLER
TheHYDROSONIC2000hasacomprehensiveonboardcontrollerthatcontrolsallthefunctionsofthe
HYDROSONIC.Thecontrollercanremembertheprevioussettingsused,sothereisnoneedtosetthe
outputlevelsandserialcommunicationsettingseverytimeyouturntheHYDROSONICon.Thecontroller
hasfourbuttonsthataccessandsetthevariousoptions.Pleaselookatthediagrambelowtoseethelayoutof
thefunctions..
WhenyoufirstturnontheHYDROSONICthecontrollerrunsthroughasequenceanddisplaysthesoftware
versionnumberandchecksforerrors.AfterthissequenceOFFisdisplayedandthemachineisreadytobe
operated.YoushouldthenconnectacontainerofJEMHYDROSONICFLUIDtothefluidpipeensuringa
tightfit.YoushouldthendepresstheENTERbuttononthecontrolpanel,FILLshouldnowbedisplayed
(ifthemaintankhadnotbeenemptiedthelasttimethemachinewasusedFILLwillonlybedisplayedfora
shorttime)themaintanktakesapproximatelytwominitestofilltothecorrectlevel.O Nisnowdisplayedon
thecontroller,youcannowsettheoutputlevelsrequired.DepresstheMENUbuttonRUNisdisplayed,then
usingthe(+)and(-)buttonsselectOUTPonthedisplaypanel(thisistheoutputmenu)youthendepress
ENTER,FANorTRANwillbedisplayedFANisthemainfanthatthrowstheeffectoutofthefrontofthe
machinethiscanbesetfrom20%to100%andalsohasanAUTOsettingthatvariestheoutputfrom20%to
100%automaticly.WhenFANisdisplayeddepressenterandthecurrentlevelisshown,tochangethelevel
usethe(+)and(-)buttonsuntilthedesiredlevelisdisplayed.O ncesellecteddepressENTERandFAN
willbedisplayed,tosettheoutputleveloftheeffectdepressthe(+)buttonandTRANwillbedisplayed.As
beforedepressENTERandselecttheoutputlevelusingthe(+)and(-)buttons,oncethelevelissetdepress
ENTER.Nowthemachineisreadytooperate,depresstheMENUbuttonuntilRUNisdisplayedandthen
depressENTER.Youcannowsettheruntime,theHYDROSONICwilloperatecontinuouslyaslongasfluid
ispresentinthecontainer,youcanhoweversetapredeterminedruntimefrom1minuteto10hours.Tosetthe
timeusethe(+)and(-)buttonsuntilyo uhaveyourdesiredtimeoryoucansettheHYDROSONICtorun
continuously,ifyouwishtodothissettheruntimetoCONT.OnceyouhavethecorrectsettingsdepressENTER
andtheHYDROSONICwillstart.Ifyouwishtochangeanyoftheoutputsettingsyoumaydosowhilethe
HYDROSONICisrunning,simplyfollowthesameinstructionsasbeforeensuringtodepressENTERwhenyou
havethecorrectsettings.TheHYDROSONICwillnowoperateforthesettimeoruntilthefluidisused,you
maychangethefluidcontainerwhilethemachineisrunningsonottostoptheeffect.IftheHYDROSONIC
runsoutoffluidt heeffectwillstopandanerrormessagewillbedisplayedNOFL(nofluid)ifthishappensyou
shouldrestartthemachineafterchangingthefluidcontainer.
PAGE7
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
OPERATINGTHEHYDROSONIC2000
TURNINGOFF
ThereisaroutineforswitchingtheHYDROSONICoffafteryouhavefinishedusingit.Themaintank
shouldbeemptiedonaregularbasisandshouldalwaysbeemptiedwhentransportingtheHYDROSONIC.
FailuretodosocanreducetheperformanceoftheHYDROSONIC.Itissuggestedthatthemaintankisemp-
tiedonadailybasis,afteroperatingtheHYDROSONICdepresstheMENUbuttonuntilONisdisplayed,then
depressENTER.EPTYwillbedisplayedandthepumpwillreverseemptyingthemaintankintothefluid
container(youmustensurethereisamaximumof6.5litresinthefluidcontainerwhenempt yingthemain
tank).Thisoperationtakesapproximatelytwominutes,afterthetankisemptyOFFwillbedisplayedonthe
controllerandyoucanswitchtheHYDROSONICoffwiththemainsswitch.IftheHYDROSONICisswitched
offviathemainsswitchwithoutthemaintankbeenemptiedonaregularbasistheperformancewilldetriate.
NOTE!ALWAYSCHECKTHATTHEREISLESSTHAN6.5LITRESINTHEFLUIDCONTAINER
BEFORESTARTINGTHETURNINGOFFSEQUENCE.
TheHYDROSONICmaybeleftinastandbymodeifyouareplanningonusingitintermittentlythroughoutthe
day.Thereisnoneedtoemptythemaintankbetweentheinterval,simplyselectRUNonthecontrollerdisplay
bydepressingtheMENUand(+)buttons,depressENTERandusingthe(-)buttonselect"0".DepressENTER
andthemachinewillstopproducingtheeffect.TheHYDROSONICisnowinastandbymodewithacorrect
leveloffluidinthemaintank,whenyouwishtorestarttheHYDROSONICselectRUNonthedisplay,depress
ENTERandsetthedesiredruntimeusingthe(+)button.Oncethecorrectti meisdisplayeddepressENTERand
theeffectwillstart.
PAGE8
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
DMX512
CONNECTINGTHEHYDROSONICTODMX512
TheHYDROSONIC2000hasthecapabilityofbeencontrolledviaDMX512,TWOchannelsarerequiredto
givecontroloverthetransduceroutputandthemainfanoutput.Pleaseseethediagramsbelowonhowto
connectDMX512andthevariouscontrols.
USEONLYWITHA250VFUSE
1
2
3
SWISS
MADE
1
1
2
2
3
3
4
4
5
5
USEONLYWITHA250VFUSE
1
2
3
SWISS
MADE
1
1
2
2
3
3
4
4
5
5
FROMCONTROLLER
TOSECONDHYDROSONIC
DMXDESCRIPTION
AfterconnectingtheHYDROSONICtoDMXyoumustsettheonboardcontroller.UsingtheMENUbutton
andthe(+)and(-)buttonsselectPSETonthedisplay,depressenterandusingthe(+)buttonselectSER1and
depressENTER,theHYDROSONICissettobecontrolledviaDMX.YounowhavetosettheDMX
addressonthecontroller.Usingthe(+)&(-)buttonsselectDADR,nowselectthetwochannelsrequired
i.e.holddownthe(+)buttonuntil100isdisplayedthendepressENTER.TheHYDROSONICissettorun
offchannel100andchannel101.
AfteryouhavefinishedusingDMXyoushouldresettheonboardcontro ller,ifyoudonottheHYDROSONIC
willnotbecontrollableviatheonboardcontroller.SelectPSETagainonthecontroller,depressENTER,then
usingthe(+)buttonselectAUTO,depressENTERandtheHYDROSONICisreadytobecontrolledviathe
onboardcontroller.
DMXCHANNELOFFSET
DMXVALUES
EFFECT
"0"
"1"
0-29
30-59
60-89
90-109
110-129
130-149
150-169
170-189
190-209
210-229
230-255
Idle
Pumpout
Pumpin
Transducersoff
Transducersspeed1
Transducersspeed2
Transducersspeed3
Transducersspeed4
Transducersspeed5
Transducersspeed6
Transducersspeed7
(pumpcontrol&
transducers)
0-39
40-75
75-111
112-147
148-183
184-219
220-255
Fanoff
Fanspeed1
Fanspeed2
Fanspeed3
Fanspeed4
Fanspeed5
AUTO-sweepsbetweenfanspeeds1to5
(mainfancontrol)
TONEXTHYDROSONIC
PAGE9
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
MARTINPROTOCOL
CONNECTINGTHEHYDROSONICTOMARTINPROTOCOL
TheHYDROSONIC2000hasthecapabilityofbeencontrolledviaMARTINprotocol,TWOchannelsarerequiredto
givecontroloverthetransduceroutputandthemainfanoutput.Pleaseseethediagramsbelowonhowto
connectMARTINprotocolandthevariouscontrols.
USEONLYWITHA250VFUSE
1
2
3
SWISS
MADE
1
1
2
2
3
3
4
4
5
5
USEONLYWITHA250VFUSE
1
2
3
SWISS
MADE
1
1
2
2
3
3
4
4
5
5
FROMCONTROLLER
TOSECONDHYDROSONIC
MARTINPROTOCOLDESCRIPTION
AfterconnectingtheHYDROSONICtoMARTINprotocolyoumustsettheonboardcontroller,usingthe
MENUbuttonandthe(+)and(-)buttonsselectPSETonthedisplay,depressenterandusingthe(+)button
selectSER2.DepressenterandtheHYDROSONICissettobecontrolledviaMARTINprotocol.
AfteryouhavefinishedusingMARTINprotocolyoushouldresettheonboardcontroller,ifyoudonotthe
HYDROSONICwillnotbecontrollableviatheonboardcontroller.SelectPSETagainonthecontroller,
depressENTER,thenusingthe(+)buttonselectAUTO,depressENTERandtheHYDROSONICisready
t obecontrolledviatheonboardcontroller.
M.P.VALUES
EFFECT
MSB
LSB
0-29
30-59
60-89
90-109
110-129
130-149
150-169
170-189
190-209
210-229
230-255
Idle
Pumpout
Pumpin
Transducersoff
Transducersspeed1
Transducersspeed2
Transducersspeed3
Transducersspeed4
Transducersspeed5
Transducersspeed6
Transducersspeed7
(pumpcontrol&
transducers)
0-39
40-75
75-111
112-147
148-183
184-219
220-255
Fanoff
Fanspeed1
Fanspeed2
Fanspeed3
Fanspeed4
Fanspeed5
AUTO-sweepsbetweenfanspeeds1to5
(mainfancontrol)
TONEXTHYDROSONIC
PAGE10
3PINXLR
(MOSTSIGNIFICANT
BYTE)
(LEASTSIGNIFICANT
BYTE)
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
USEONLYWITHA250VFUSE
1
2
3
SWISS
MADE
1
1
2
2
3
3
4
4
5
5
1
2
7
8
9
3
4
5
6
REARPANELLAYOUT
REARPANELLAYOUT
CONTROLPANELLAYOUT
CONTROLPANELLAYOUT
1. DMX 512 IN connector
2. DMX 512 OUT connector
3. Martin Protocol IN connector
4. Martin Protocol OUT connector
5.Mainsswitch
6.MainsIECconnector
7.Fuseholder
8.Fluidlevelwindow
9.Airflowvents
MACHINELAYOUT
H O t
1
2
5
1. MENU BUTTON
2. ENTER BUTTON
3.(+)BUTTON
4.(-)BUTTON
5.DISPLAY
3
4
10.Seriallabel
10
PAGE11
JEMSMOKEPLC.
LIVEHEATSINK!LIVEHEATSINK!
LIVEHEATSINK!LIVEHEATSINK!
DONOTTOUCH.DONOTTOUCH.
DONOTTOUCH.DONOTTOUCH.
CAUTIONCAUTION
CAUTIONCAUTION
8
. 8 .
8
. 8 .
HOT2000
CONTROLPANEL
HYDROSONIC2000INSTRUCTIONMANUAL
MACHINELAYOUT
CONTROLLER/DMXPCB PUMPCONTROLLERPCB
(SHOWNREVERSEDFORCLARITY)
4XPOWERAMPLIFIERPCB's
FLUIDPUMP
MAINFAN
TANKPRESSUREFAN
COOLINGFAN
FLOATSWITCH#1
FLOATSWITCH#2
OUTPUTNOZZLE
TRANSFORMER
MAINTANK
PAGE12
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
SERVICEANDMAINTENANCE
HYDROSONICERRORMESSAGES
TheHYDROSONIChastheabilitytocheckthestatusoftheelectronicsandreportsanyerrorsviathe
onboardcontroller.MostoftheseerrorsarenotseriousandwillonlymeanresettingtheHYDROSONIC.
Listedbelowarethedifferenterrormassagesandasolution,pleaserefertothiswhenyouseeanerror
displayedonthecontroller.
ERRORMESSAGE
DESCRIPTION
SOLUTION
FrEr
Err0-Err3
Er(x)(y)*
LoEr
NoFL
FiEr
Mainfannotworking
PoweramplifierPCB
notcommunicating
PoweramplifierPCB
reportserror
Fluidlevellow
Nofluidinmaintank
Pumpfilltimedout
RestarttheHYDROSONIC.Ifstilldisplayedcontact
yoursupplierforadvice.
RestarttheHYDROSONIC.Ifstilldisplayedcontact
yoursupplierforadvice.
RestarttheHYDROSONIC.Ifstilldisplayedcontact
yoursupplierforadvice.
Checkfluidlevel,addiflow.Checkmachineisona
levelsurface.Itmaybenecessarytorestartthemachine.
Addfluidifcontainerisempty.Restartthemachine.
Checkfluidlevel,addiflow.Checkmachineisona
levelsurface.Itmaybenecessarytorestartthemachine.
Ifanyerrormessagesaredisplayedyour,HYDROSONICwillnormallyoperateatasatisfactorylevel,you
maynoticeaslightreductioninoutput.IfaseriouserroroccurstheHYDROSONICwillshutdownandno
effectwillbevisible.YoushouldthencontactthecompanywhosuppliedtheHYDROSONICandaskfor
advice,youmayalsocontactJEMdirectandspeaktoourservicedepartment.
*(x)=PoweramplifierPCB(i.e.poweramplifierPCBataddress0hasfault)
*(y)=Anerrorcodefrom1-7
PAGE13
NOTE!IftherearesurgesorsplikesdownthemainssupplyERR3maybedisplayed.
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
8
.
8
.
8
. 8
.
HOT2000
SERVICE&MAINTENANCE
CHANGINGAPCBFUSE
2AMPSLOWBLOW
20MM250VFUSE
POWERAMPLIFIERPCB
(4PERMACHINE)
CONTROLLERPCB
(1PERMACHINE)
PUMPCONTROLPCB
(1PERMACHINE)
1AMPSLOWBLOW
20MM250VFUSE
315MASLOWBLOW
20MM250VFUSE
2AMPSLOWBLOW
20MM250VFUSE
1AMPSLOWBLOW
20MM250VFUSE
NOTE!ALLAYSUSETHECORRECTRATINGFUSE
NOTE!ALWAYSCHECKTHATTHEHYDROSONICISDISCONNECTEDFROM
THEMAINSBEFOREREPLACINGAFUSE.
PAGE14
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
SERVICE&MAINTENANCE
POWERAMPLIFIERADDRESSSETTING
CHANGINGAPOWERAMPLIFIERPCB
IfitbecomesnecessarytochangeapoweramplifierPCByoumustsettheaddresstothesameasthe
onethatyouremove.Simplynotethepositionofthejumpersontheboardyouremoveandplace
thejumpersinexactlythesamepositiononthenewPCB.Pleaselookatthediagrambelowtosee
thedifferentaddresssettings,andtherepositioninthemachine.
ADDRESS"0"
ADDRESS"1"
ADDRESS"1"
ADDRESS"0"
ADDRESS"3"
ADDRESS"2"
ADDRESS"2" ADDRESS"3"
LIVEHEATSINK! LIVEHEATSINK!
LIVEHEATSINK!LIVEHEATSINK!
DONOTTOUCH. DONOTTOUCH.
DONOTTOUCH.DONOTTOUCH.
CAUTION CAUTION
CAUTIONCAUTION
ADDRESSSETTINGS
POSITIONINMACHINE
PAGE15
NOTE!ALWAYSCHECKTHATTHEHYDROSONICISDISCONNECTEDFROM
THEMAINSBEFOREATTEMPTINGANYWORK.
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
TROUBLESHOOTING
PAGE16
PROBLEM
POSSIBLECAUSESSOLUTION
Machinewillnotfillthemain
tankwhenfirstswitchedon,
(FiLL)isnotdisplayed.
Lowoutputfrommachine
evenwhenon100%output.
Nodisplaywhenswitched
on.
Theonboardcontrollerissettobecontrolled
byDMXorMARTINprotocol.
1.FaultonpowerampPCB.
2.Incorrectfluidconcentrate.
3.Machineonunevensurface.
4.Transformersettowrongsetting.
1.Nopowersupplyconnected.
2.Mainfusefaulty.
3.Transformersettowrongsettings.
1.Onboardcontrollerisnotsettorunon
DMX512.
2.Thecontrollerisnotsettothecorrect
channels.
1.Onboardcontrollerisnotsettorunon
MARTINprotocol.
2.Thecontrollerisnotsettothecorrect
channels.
Fuseblownoncontrollerpcb
SelectPSETonthecontrollerthen
depressENTER,thenusingthe(+)
buttonselectAUTOanddepressthe
ENTERbutton.
1.Checkdisplayforerrors.
2.Activatetankevacuationandadd
freshfluid.
3.Movemachinetoanevenfloor.
4.Checkandsettocorrectsetting.
1.Connecttocorrectpowersupply
2.Checkandreplacemainfuseif
faulty.
3.Checkandsettocorrectsettings.
Checkthecontrollersettingsas
describedonpage9ofthismanual.
Checkthecontrollersettingsas
describedonpage10ofthismanual.
Checkandreplacefusesonthe
controllerpcb
Machinewillnotworkwhen
connectedtoDMX512.
Machinewillnotworkwhen
connectedtoMARTIN
protocol.
Nomainfanoutputeven
whensetto100%.
NOTE!ALWAYSCHECKTHATTHEHYDROSONICISDISCONNECTEDFROM
THEMAINSBEFOREATTEMPTINGANYWORK.
Ifyoucannotfixthefaultbyusingthisguideorthefaultisnotdescribedyoushouldcontactthecompanywho
soldyoutheHYDROSONIC,orcontactJEMdirect.Pleasedonotattemptanyworkthatyouarenotqualified
todo,itcouldresultinseriousdamagetoyourmachine.
JEMSMOKEPLC.
HYDROSONIC2000INSTRUCTIONMANUAL
ADDITIONALINFORMATION
PAGE17
ADDRESS
TELEPHONE&FAX
E-MAILADDRESS
JEMSMOKEPLC
VALEROADINDUSTRIALESTATE,
BOSTONROAD,SPILSBY,
LINCOLNSHIRE,
PE235HE,
ENGLAND.
TEL:(+44)(0)1790754050
FAX:(+44)(0)1790754051
PleasecontactJEMifyourequireanyfurtherinformationregardingtheHYDROSONICorany
JEMproduct.
JEMSMOKEPLC.
/