Sauder 415910 Operating instructions

Type
Operating instructions
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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-26
Français pg 27-29
Español pg 30-32
Lot # 373062 05/22/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Work Table
Cannery Bridge Collection | 415910
The original desktop.
Table of Contents Assembly Tools Required
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Hammer
Not actual size
Skip the power trip.
This time.
A2 RIGHT END (1)
B LEFT END (1)
C OUTER END (1)
D TOP (1)
E BOTTOM (1)
F BACK (1)
G BRACE (1)
H STRETCHER (1)
I DOOR (1)
J2 RIGHT FRONT LEG (1)
K2 LEFT FRONT LEG (1)
L2 RIGHT REAR LEG (1)
M2 LEFT REAR LEG (1)
N OUTER LEG (6)
O2 FRONT LEG (1)
P2 REAR LEG (1)
Q BASE (1)
R VALANCE (2)
S DRAWER FRONT (1)
T RIGHT END MOLDING (1)
U LEFT END MOLDING (1)
V BACK MOLDING (1)
D132 RIGHT DRAWER SIDE (1)
D138 LEFT DRAWER SIDE (1)
D159 DRAWER BACK (1)
D969 DRAWER BOTTOM (1)
2-3
4
5-26
27-29
30-32
33-34
35
Part Identifi cation
Hardware Identifi cation
Assembly Steps
Français
Español
Safety
Warranty
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identifi cation to help identify similar parts.
Part Identifi cation Now you know
our ABCs.
415910 www.sauder.com/servicesPage 2
Tape Measure
Part Identifi cation
415910www.sauder.com/services Page 3
D132
D138
D159
D969
A2
B
C
D
E
F
G
H
I
J2
K2
L2
M2
N
O2
P2
Q
R
S
T
U
V
R
N
N
N
N
N
Hardware Identifi cation
åScrews are shown actual size. You may receive extra hardware with your unit.
415910 www.sauder.com/servicesPage 4
40CA CABINET RIGHT - 1 40CB CABINET LEFT - 1 40CC DRAWER RIGHT - 1 40CD DRAWER LEFT - 1
I-BEAM - 42
56M
TIE PLATE - 1
3G
BLACK 9/16" LARGE HEAD SCREW - 2
1S
BLACK 7/8" MACHINE SCREW - 4
37S
3S GOLD 5/16" FLAT HEAD SCREW - 8
10A SLIDE CAM - 2
BLACK 1/2" FLAT HEAD SCREW - 4
11S
BLACK 9/16" FLAT HEAD SCREW - 6
32S
CAM SCREW - 8
8F
14H HINGE - 2 DOOR STOP - 1
4I
WOOD DOWEL -1
15F
HIDDEN CAM - 22
1F CAM DOWEL - 14
2F
GLUE - 1
54M
KNOB - 4
95K
BLACK 1-15/16" FLAT HEAD SCREW - 19
113S
30S BLACK 1-9/16" FLAT HEAD SCREW - 4
Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted fl oor or on the empty
carton to avoid scratching your unit or the fl oor.
å Push twenty-two HIDDEN CAMS (1F) into the ENDS (A2, B,
and C), BOTTOM (E), BACK (F), and VALANCES (R). Then,
insert the metal end of a CAM DOWEL (2F) into each
HIDDEN CAM except for the short edges of the
VALANCES (R) and the BACK (F).
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Arrow
1F
2F
(14 used)
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Do not insert CAM DOWELS into these edges.
Arrow
The arrow in the HIDDEN CAM
must point toward the hole in
the edge of the board.
Hole
1F
Arrow
Arrow
1F
(22 used) A2
B
C
E
F
R
R
Step 2
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å Turn six BLACK 9/16" FLAT HEAD SCREWS (32S) into
the ENDS (A2 and B) and BACK (F) until the shoulder of
the SCREWS rest on the surface of the ENDS and BACK.
å Slide the MOLDINGS (T, U, and V) onto the ENDS (A2 and
B) and BACK (F). Line up the groove in the MOLDINGS over
the head of the SCREWS in the ENDS and BACK.
Shoulder
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
BLACK 9/16" FLAT HEAD SCREW
(6 used in this step)
32S
F
A2
B
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
V
U
T
å Fasten the FRONT LEGS (J2 and K2) and REAR
LEGS (L2 and M2) to the ENDS (A2 and B). Use twelve
BLACK 1-15/16" FLAT HEAD SCREWS (113S).
å NOTE: Be sure to position the LEGS exactly as shown.
Step 3
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Remember:
Righty tighty.
Lefty loosey.
A2
B
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
J2
K2
L2
M2
These surfaces should be even.
These surfaces should be even.
Groove
Groove
Groove
These holes must be here.
BLACK 1-15/16" FLAT HEAD SCREW
(12 used in this step)
113S
å Fasten the LEGS (O2 and P2) to the OUTER END (C). Use
four BLACK 1-15/16" FLAT HEAD SCREWS (113S).
å Fasten the STRETCHER (H) to the LEGS (O2 and P2).
Use two BLACK 1-15/16" FLAT HEAD SCREWS (113S).
Step 4
415910 www.sauder.com/servicesPage 8
C
Surface with
HIDDEN CAMS
O2
P2 H
The larger hole
must be here.
These surfaces should be even.
Groove
Groove
This hole
must be here.
This hole
must be here.
BLACK 1-15/16" FLAT HEAD SCREW
(6 used in this step)
113S
Step 5
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å Fasten the CABINET RIGHT (40CA) and CABINET
LEFT (40CB) to the ENDS (A2 and B). Use four GOLD
5/16" FLAT HEAD SCREWS (3S) through holes #1 and #3.
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
1
2
3
4
1
2
3
4
Roller end
Roller end
A2
B
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
J2
K2
å Apply two beads of GLUE (54M) along either side of the groove of two OUTER LEGS (N).
å NOTE: Be sure to leave approximately 2" on either end of the OUTER LEGS without GLUE.
å Line up the OUTER LEGS (N) with the LEGS (O2 and P2) on the OUTER END (C).
å Using your hammer, gently tap four I-BEAMS* (56M) into the groove of the top end of the LEGS (N/O2 and N/P2) and
three I-BEAMS into the groove in the opposite end of the LEGS. Wipe away any excess glue with a damp cloth.
å NOTE: When tapping in the I-BEAMS, you will want to alternate by tapping one I-BEAM into the top end and then tapping
one into the bottom end until they are all inserted into the LEGS.
å Repeat this step to fasten the remaining OUTER LEGS (N) to the LEGS (J2, K2, L2, and M2) on the ENDS (A2 and B).
å *U.S. Patent No. 8,206,054 B1
Step 6
415910 www.sauder.com/servicesPage 10
C
2" 2"
Groove
2" 2"
N
N
54M
56M
56M
Arrow
Arrow
N
N
O2
P2
(42 used)
(7 used in each
pair of LEGS)
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely di cult.
Caution
!
Alternate the I-BEAMS by tapping
one in the top end and then one
in the bottom end of the LEGS.
Step 7
415910www.sauder.com/services Page 11
8F
å Turn eight CAM SCREWS (8F) into the LEGS (J2, L2 M2, O2,
and P2).
å NOTE: Be sure to turn CAM SCREWS into both surfaces
of the LEGS on the RIGHT END.
A2
B
C
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
O2
P2
A2
(8 used)
L
M2
J2
L2
Step 8
415910 www.sauder.com/servicesPage 12
å Fasten the VALANCES (R) to the LEGS (J2, L2, O2, and
P2) on the ENDS (A2 and C). Tighten four HIDDEN
CAMS.
1
2
C
O2
P2
A2
J2
L2
R
Surface with HIDDEN CAMS
R
Surface without HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Edge without
CAM DOWELS
Edge without
CAM DOWELS
Step 9
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Fill the holes 1/4 to 1/2 full with GLUE.
54M
15F
å First, fi ll the hole in the BRACE (G) 1/4 to 1/2 full with
GLUE (54M). Then, insert the WOOD DOWEL (15F) into
the hole. Wipe away the excess GLUE.
å Fasten the BRACE (G) to the RIGHT END (A2). Use a
BLACK 1-15/16" FLAT HEAD SCREW (113S).
å Fasten the BRACE (G) to the STRETCHER (H). Use a
TIE PLATE (3G) and two BLACK 9/16" LARGE HEAD
SCREWS (1S).
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely di cult.
Caution
!
H
G
G
3G
BLACK 9/16" LARGE HEAD SCREW
(2 used in this step)
1S
A2
T
Surface with hole
BLACK 1-15/16" FLAT HEAD SCREW
(1 used in this step)
113S
å Fasten the BACK (F) to the RIGHT REAR LEG (L2) on the
RIGHT END (A2). Tighten two HIDDEN CAMS.
Step 10
415910 www.sauder.com/servicesPage 14
A2
F
Surface with
HIDDEN CAMS
L2
The BACK MOLDING
should be here.
Step 11
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å Slide the BASE (Q) onto the notched edge of the
BOTTOM (E).
å *U.S. Patent No. 5,499,886
E
Surface with
HIDDEN CAMS
Notched edge
Q
Slide the BASE (Q) onto the notched edge.
Now might be a
good time to refresh
your drink.
Step 12
415910 www.sauder.com/servicesPage 16
A2
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
E
Q
Surface with
HIDDEN CAMS
å NOTE: You will need someone's help to hold the BOTTOM (E)
until it is attached to the LEFT END (B) in the next step.
å Fasten the BOTTOM (E) to the RIGHT END (A2). Tighten
two HIDDEN CAMS.
With someone's help, hold the
BOTTOM (E) until it is attached to
the LEFT END (B) in the next step.
å Fasten the LEFT END (B) and LEFT REAR LEG (M2) to the
BOTTOM (E) and BACK (F). Tighten four HIDDEN CAMS.
Step 13
415910www.sauder.com/services Page 17
B
Arrow
Minimum
190 degrees
Maximum
210 degrees
M2
Surface without
HIDDEN CAMS
E
F
å NOTE: You will need someone's help in this step.
å Carefully lay your assembly onto the TOP (D).
å Fasten the ENDS (A2, B, and C) and VALANCES (R) to the
TOP (D). Tighten ten HIDDEN CAMS.
Step 14
415910 www.sauder.com/servicesPage 18
B
A2
Arrow
Minimum
190 degrees
Maximum
210 degrees
R
C
R
D
Surface with holes
Step 15
415910www.sauder.com/services Page 19
å Fasten two HINGES (14H) to the DOOR (I). Use four
BLACK 1/2" FLAT HEAD SCREWS (11S).
14H
BLACK 1/2” FLAT HEAD SCREW
(4 used in this step)
11S
I
Step 16
415910 www.sauder.com/servicesPage 20
å Carefully stand your unit upright.
å Before fastening the DOOR to your unit, be sure the
mounting screw is against the stops as shown in the right
diagram. If it isn't, loosen the mounting screw to slide it
against the stops. Then tighten the mounting screw.
å Fasten the DOOR (I) to the LEFT END (B) as shown in
the lower diagram. Use the screws in the HINGES. You
should start each SCREW a few turns before completely
tightening any of them.
å Fasten two KNOBS (95K) to the DOOR (I). Use two
BLACK 7/8" MACHINE SCREWS (37S).
å Push the DOOR STOP (4I) into the hole in the RIGHT END (A2).
å See the next step for DOOR adjustments.
Mounting
screw
Stop
Hinge
Pro Tip: Lift with your
legs. And, you know,
your arms.
I
95K
BLACK 7/8" MACHINE SCREW
(2 used in this step)
37S
B
A2
4I
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Sauder 415910 Operating instructions

Type
Operating instructions

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