Garmin G5000 - Cessna Citation 560XL/XLS, G5000 for Citation Excel and Citation XLS, G5000® for Citation Excel and Citation XLS Owner's manual

  • Hello! I am an AI chatbot trained to assist you with the Garmin G5000 - Cessna Citation 560XL/XLS Owner's manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
190-02313-01 November 2019 Revision 4
G5000 in Textron Model 560XL
System Maintenance Manual
Contains Instructions for Continued
Airworthiness for STC ST01918WI
G5000 in Textron Model 560XL System Maintenance Manual Page 2
190-02313-01 Revision 4
© Copyright 2019
Garmin Ltd. or its subsidiaries
All Rights Reserved
Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted,
disseminated, downloaded or stored in any storage medium, for any purpose without the express prior
written consent of Garmin. Garmin hereby grants permission to download a single copy of this manual and
of any revision to this manual onto a hard drive or other electronic storage medium to be viewed and to
print one copy of this manual or of any revision hereto, provided that such electronic or printed copy of this
manual or revision must contain the complete text of this copyright notice and provided further that any
unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited.
How to reach Garmin Ltd. or its subsidiaries
Garmin International, Inc.
1200 E. 151st Street
Olathe, KS 66062 USA
Telephone: 913.397.8200
www.garmin.com
Garmin (Europe) Ltd.
Liberty House, Bulls Copse Road
Hounsdown Business Park
Southampton, SO40 9RB, UK
Phone: +44 (0) 23 8052 4000
Fax: +44 (0) 23 8052 4004
Garmin AT, Inc.
2345 Turner Rd., SE
Salem, OR 97302 USA
Telephone: 503.581.8101
RECORD OF REVISIONS
Revision
Revision Date
Description
1
6/7/2019
Initial Release
2
6/14/2019
Update definition for fuel sleeving color tracer.
G5000 in Textron Model 560XL System Maintenance Manual Page 3
190-02313-01 Revision 4
3
11/01/2019
Section 4.1: Clarified the bold text in section 4.3 represent
certification maintenance requirements.
Section 4.1.1, Item 3: Clarified either circuit breaker would cause the
message.
Section 4.1.2: Updated item 10 to match HIRF and Lightning report
of 1,200 hrs.
Section 4.1.2: Added item 25 to address the requirement to replace
the 981 modules in the event of aircraft lightning strikes.
Section 4.3,Table 4-1: Updated asterisked and bold items to reflect
the CMR.
Section 4.3,Table 4-1: Corrected document references and ensured
the document linked items would correctly link when selected.
Section 4.3,Table 4-1: Updated Intervals to reflect the above section
4.1.
Section 4.3,: Added overlooked procedures, with linked sections,
and appropriate intervals.
Section 5: Update multiple callout references to the Electrical
Bonding section.
Section 5.2.5.2: Updated the end of the section to test the opposite
side also.
Section 5.2.5.3: Update circuit breaker nomenclatures to correctly
read “GIA 2(PRI) and GIA2 (SEC)”.
Section 5.2.5.4, GIA 1, IN 12: Added steps to clarify aircraft
effectivity for optional installations on SB 560-6230 through 560-
6000.
Section 5.2.5.4, GIA 1, IN 1A: Corrected procedure to include flap
position.
Section 5.2.5.4, GIA 2, IN 11: Added steps to clarify aircraft
effectivity for optional installations on SB 560-6230 through 560-
6000.
Section 5.2.5.4, GIA2, IN 12: Redirected Engine Sync-FAN to other
test points in document, in lieu of attempting to detail a similar
procedure in this table's cell.
Section 5.2.5.4, GIA2, IN 1A: Redirected Engine Sync-TURB to
other test points in document, in lieu of attempting to detail a similar
procedure in this table's cell.
Section 5.2.5.4, GIA2, OUT* 4A: Added steps to clarify aircraft
effectivity for installations of either an ACSS 2000 TCAS II or a
Honeywell TPU67A TCAS II.
Section 5.5.5.4: Updated circuit breakers to read “AUDIO 1 (PRIM)
and AUDIO 1 (SEC).
Section 5.6.1 and 5.6.2: Updated circuit breaker to read “TOUCH
CTRL 1 (SEC)”.
Section 5.6.4: Corrected last item to read “GTC2 CONFIG – GTC2”,
was a duplicate copy/paste of previous step.
Section 5.8.5.1: Added overlooked procedures at the end of the
table for EMER BUS PWR Sense, XM Mute, and AVN PWR Sense.
Section 5.8.5.1: Corrected APU Start blob ID to state “ID 24”.
Section 5.9.4.1: Corrected logic to properly depict the starting and
changed states.
Section 5.9.4.1: Updated electrical connector reference designators
to match the current design of PB803.
Section 5.9.4.2: Corrected logic to properly depict the starting and
changed states.
Section 5.16.4.6: Corrected Vertical Speed table to match the
current design.
G5000 in Textron Model 560XL System Maintenance Manual Page 4
190-02313-01 Revision 4
Revision
Revision Date
Description
Section 6.2.5.8: Updated the title of this section to clearly state
“…Primary and Secondary…”
Section 6.6.10: Added this section to provide instructions to validate
the FUEL GAUGE L-R message.
Section 6.7.5: Corrected the right hand hydraulic flow connector pin
to “Pin R”.
Section 6.9: Clarified the instructions to verify the bright/dim over
ride function.
Section 6.11: Clarified the instructions for the XLS variants for either
ELT used.
Section 6.13.12: Clarified the instructions for connecting the
thermocouple test leads.
Section 6.14.6: Corrected the mistrim arrow direction for mistrim
annunciations.
4
11/20/2019
Update Section 6.2.5.3 to add primary and secondary power check
for GIA2.
Updated Section 6.4 to state AP will not disconnect.
Updated Section 5.9.4.1 for GSD1 Discrete In*20.
Updated Section 5.9.4.2 for GSD2 Discrete In*20.
G5000 in Textron Model 560XL System Maintenance Manual Page 5
190-02313-01 Revision 4
INFORMATION SUBJECT TO EXPORT CONTROL LAWS
This document may contain information which is subject to the Export Administration Regulations (“EAR”)
issued by the United States Department of Commerce (15 CFR, Chapter VII Subchapter C) and which may
not be exported, released or disclosed to foreign nationals inside or outside the United States without first
obtaining an export license. A violation of the EAR may be subject to a penalty of up to 10 years
imprisonment and a fine of up to $1,000,000 under section 2410 of the Export Administration Act of the
1979. The preceding statement is required to be included on any and all reproductions in whole or in part
of this manual.
WARNING
This product, its packaging, and its components contain chemicals known to the State of California to cause
cancer, birth defects, or reproductive harm. This Notice is being provided in accordance with California's
Proposition 65. If there are any questions or additional information is required, please refer to our web site
at www.garmin.com/prop65.
WARNING
Perchlorate Material special handling may apply, Refer to Perchlorate Material Handling
CAUTION
The GDU lens is coated with a special anti-reflective coating that is very sensitive to skin oils, waxes and
abrasive cleaners. CLEANERS CONTAINING AMMONIA WILL HARM THE ANTI-REFLECTIVE
COATING. It is very important to clean the lens using a clean, lint-free cloth and an eyeglass lens cleaner
that is specified as safe for anti-reflective coatings.
IMPORTANT
All screen shots used in this document are current at the time of publication. Screen shots are intended to
provide visual reference only. All information depicted in screen shots, including software file names,
versions and part numbers, is subject to change and may not be up to date.
G5000 in Textron Model 560XL System Maintenance Manual Page 6
190-02313-01 Revision 4
TABLE OF CONTENTS
PARAGRAPH PAGE
1. INTRODUCTION ......................................................................................................................................... 19
1.1 CONTENT, SCOPE, PURPOSE ............................................................................................................................... 19
1.2 APPLICABILITY .................................................................................................................................................. 19
1.3 DEFINITIONS/ABBREVIATIONS ............................................................................................................................. 19
1.4 UNITS OF MEASURE .......................................................................................................................................... 21
1.5 REFERENCE PUBLICATIONS .................................................................................................................................. 21
1.6 REVISION AND DISTRIBUTION .............................................................................................................................. 24
2. DESCRIPTION ............................................................................................................................................. 25
2.1 (ATA 22) AUTO FLIGHT .................................................................................................................................... 29
2.1.1 General ................................................................................................................................................ 29
2.1.2 G5000 AFCS Description and Operation .............................................................................................. 29
2.1.3 Components ......................................................................................................................................... 32
2.2 (ATA 23) COMMUNICATION SYSTEM ................................................................................................................... 38
2.2.1 General ................................................................................................................................................ 38
2.2.2 Description and Operation ................................................................................................................... 38
2.2.3 Components ......................................................................................................................................... 42
2.3 (ATA 28) FUEL SYSTEM ..................................................................................................................................... 44
2.3.1 General ................................................................................................................................................ 44
2.3.2 Description and Operation ................................................................................................................... 45
2.4 (ATA 30) ICE AND RAIN PROTECTION .................................................................................................................. 46
2.4.1 General ................................................................................................................................................ 46
2.4.2 Description and Operation ................................................................................................................... 46
2.5 (ATA 31) INDICATING AND RECORDING SYSTEM .................................................................................................... 47
2.5.1 General ................................................................................................................................................ 47
2.5.2 Description and Operation ................................................................................................................... 47
2.5.3 Components ......................................................................................................................................... 65
2.6 (ATA 34) NAVIGATION & EFIS ........................................................................................................................... 69
2.6.1 General ................................................................................................................................................ 69
2.6.2 Description and Operation ................................................................................................................... 69
2.6.3 Components ......................................................................................................................................... 70
3. G5000 SOFTWARE & CONFIGURATION ....................................................................................................... 79
3.1 CONFIGURATION MODE OVERVIEW ..................................................................................................................... 79
3.1.1 Placing the G5000 System into Configuration Mode ........................................................................... 79
3.1.2 Navigating Through Configuration Mode Pages ................................................................................. 80
3.2 OBTAINING LRU PART NUMBER, SOFTWARE VERSION & SYSTEM STATUS ................................................................... 81
3.2.1 Using the GTC Avionics Page................................................................................................................ 81
3.2.2 Creating an Aircraft Report .................................................................................................................. 81
3.2.3 System Status Indicators ...................................................................................................................... 82
3.3 SOFTWARE LOADING OVERVIEW .......................................................................................................................... 84
3.3.1 Obtaining and Downloading the Software Image ............................................................................... 84
3.3.2 G5000 Hardware/Software Compatibility Check ................................................................................. 89
G5000 in Textron Model 560XL System Maintenance Manual Page 7
190-02313-01 Revision 4
3.3.3 Loading Baseline Software and Configuration ..................................................................................... 90
3.3.4 Loading Garmin Optional Equipment and Features ............................................................................. 94
3.3.5 Loading Enablement Card Options .................................................................................................... 100
3.4 AIRCRAFT REGISTRATION NUMBER ENTRY ........................................................................................................... 102
3.5 CONFIGURATION CONFIRMATION ...................................................................................................................... 103
3.6 SOFTWARE/CONFIGURATION TROUBLESHOOTING ................................................................................................. 104
3.7 G5000 AVIATION DATABASES .......................................................................................................................... 106
3.7.1 Aviation Database Loading ................................................................................................................ 106
3.8 FLIGHT STREAM 510 FIRMWARE REVIEW ............................................................................................................ 107
4. INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) .......................................................................... 109
4.1 AIRWORTHINESS LIMITATIONS ........................................................................................................................... 109
4.1.1 G5000 Autopilot Ground Crew Maintenance Checks ......................................................................... 109
4.1.2 Required Maintenance Checks ........................................................................................................... 110
4.2 SERVICING INFORMATION ................................................................................................................................. 112
4.2.1 Required Tools ................................................................................................................................... 112
4.3 G5000 EQUIPMENT AIRWORTHINESS INSPECTION TIME LIMITS .............................................................................. 114
4.4 VISUAL INSPECTION ......................................................................................................................................... 121
4.4.1 Visual Inspection Criteria ................................................................................................................... 122
4.4.2 Nose Radome Compartment Visual Inspection .................................................................................. 123
4.4.3 Nose Avionics Compartment Visual Inspection .................................................................................. 124
4.4.4 Instrument Panel Visual Inspection .................................................................................................... 127
4.4.5 Pilot Side Panel Visual Inspection ....................................................................................................... 129
4.4.6 Copilot Side Panel Visual Inspection .................................................................................................. 130
4.4.7 Cockpit & Cabin Under-Floor Visual Inspection .................................................................................. 131
4.4.8 Pedestal Visual Inspection ................................................................................................................. 132
4.4.9 Cabin Aft Pressure Bulkhead Visual Inspection .................................................................................. 133
4.4.10 Tail-cone Under-Floor Visual Inspection ............................................................................................ 134
4.4.11 Roll Servo Visual Inspection ............................................................................................................... 135
4.4.12 Tail Compartment Visual Inspection .................................................................................................. 138
4.4.13 Landing Gear Wheel Well Visual Inspection ...................................................................................... 141
4.4.14 Antenna and Exterior Fuselage Skin Visual Inspection ...................................................................... 142
4.4.15 Post Lightning Strike Maintenance Action ......................................................................................... 143
5. MAINTENANCE PRACTICES (G5000 GIFD EQUIPMENT) ............................................................................. 144
5.1 GDU 1450W DISPLAY UNIT ............................................................................................................................ 144
5.1.1 GDU 1450W Removal ........................................................................................................................ 144
5.1.2 GDU 1450W Installation .................................................................................................................... 144
5.1.3 PFD1 Configuration Module Removal & Replacement ...................................................................... 144
5.1.4 GDU 1450W Software & Configuration Loading................................................................................ 146
5.1.5 GDU 1450W Troubleshooting ............................................................................................................ 148
5.1.6 GDU 1450W Functional Test .............................................................................................................. 155
5.2 GIA 64E INTEGRATED PROCESSOR AND GPS ANTENNAS ....................................................................................... 161
5.2.1 GIA 64E Removal ................................................................................................................................ 161
5.2.2 GIA 64E Installation ........................................................................................................................... 161
5.2.3 GIA 64E Software & Configuration Loading ....................................................................................... 162
G5000 in Textron Model 560XL System Maintenance Manual Page 8
190-02313-01 Revision 4
5.2.4 GIA 64E Troubleshooting ................................................................................................................... 164
5.2.5 GIA 64E Functional Check .................................................................................................................. 172
5.3 GSA 9000 SERVO ACTUATOR / GSM 9100 SERVO GEARBOX ............................................................................... 186
5.3.1 GSA 9000/GSM 9100 Removal ........................................................................................................... 186
5.3.2 GSA 9000/GSM 9100 Installation ...................................................................................................... 188
5.3.3 GSM 9100 Inspection ......................................................................................................................... 189
5.3.4 GSA 9000 Software and Configuration Loading ................................................................................. 190
5.3.5 GSA 9000 Troubleshooting ................................................................................................................ 192
5.3.6 AFCS Troubleshooting ........................................................................................................................ 197
5.4 GMC 7200 AUTOPILOT MODE CONTROLLER ...................................................................................................... 202
5.4.1 GMC 7200 Removal ........................................................................................................................... 202
5.4.2 GMC 7200 Installation ....................................................................................................................... 202
5.4.3 GMC 7200 Software and Configuration Loading ............................................................................... 202
5.4.4 GMC 7200 Troubleshooting ............................................................................................................... 203
5.4.5 GMC 7200 Functional Check .............................................................................................................. 204
5.5 GMA 36B AUDIO PROCESSOR ......................................................................................................................... 206
5.5.1 GMA 36B Removal ............................................................................................................................. 206
5.5.2 GMA 36B Installation ......................................................................................................................... 206
5.5.3 GMA 36B Software and Configuration Loading ................................................................................. 207
5.5.4 GMA 36B & Communication System Troubleshooting....................................................................... 209
5.5.5 GMA 36B Functional Test ................................................................................................................... 210
5.6 GTC 575 TOUCHSCREEN CONTROLLER ............................................................................................................... 215
5.6.1 GTC 575 Removal ............................................................................................................................... 215
5.6.2 GTC 575 Installation ........................................................................................................................... 215
5.6.3 GTC 575 Software & Configuration Loading ...................................................................................... 215
5.6.4 GTC 575 Troubleshooting ................................................................................................................... 217
5.6.5 GTC 575 Functional Check .................................................................................................................. 218
5.7 GCU 275 DISPLAY CONTROLLER ....................................................................................................................... 219
5.7.1 GCU 275 Removal .............................................................................................................................. 219
5.7.2 GCU 275 Installation .......................................................................................................................... 219
5.7.3 GCU 275 Software & Configuration Loading ..................................................................................... 219
5.7.4 GCU 275 Troubleshooting .................................................................................................................. 221
5.7.5 GCU 275 Functional Check ................................................................................................................. 221
5.8 GEA 7100 ENGINE AND AIRFRAME UNIT ........................................................................................................... 223
5.8.1 GEA 7100 Removal ............................................................................................................................. 223
5.8.2 GEA 7100 Installation ........................................................................................................................ 223
5.8.3 GEA 7100 Configuration Module (Part Number 011-02582-01) ........................................................ 223
5.8.4 GEA 7100 Software & Configuration Loading .................................................................................... 224
5.8.5 GEA 7100 Troubleshooting Aid .......................................................................................................... 226
5.8.6 GEA 7100 Functional Test .................................................................................................................. 233
5.9 GSD 41 DATA CONCENTRATOR ........................................................................................................................ 234
5.9.1 GSD 41 Removal ................................................................................................................................. 234
5.9.2 GSD 41 Installation ............................................................................................................................ 234
5.9.3 GSD 41 Software & Configuration Loading ........................................................................................ 235
5.9.4 GSD 41 Functional Check ................................................................................................................... 237
5.10 GSR 56 IRIDIUM SATELLITE TRANSCEIVER & DUAL-ELEMENT ANTENNA ................................................................... 243
G5000 in Textron Model 560XL System Maintenance Manual Page 9
190-02313-01 Revision 4
5.10.1 Removal ............................................................................................................................................. 243
5.10.2 Installation ......................................................................................................................................... 243
5.10.3 GSR 56 Software and Configuration Loading ..................................................................................... 244
5.10.4 Activation of Garmin Connext ............................................................................................................ 244
5.10.5 GSR 56 Functional Test ...................................................................................................................... 245
5.11 GDL 69A XM RECEIVER & ANTENNA ................................................................................................................ 246
5.11.1 Removal ............................................................................................................................................. 246
5.11.2 Installation ......................................................................................................................................... 246
5.11.3 GDL 69A Software and Configuration Loading .................................................................................. 247
5.11.4 GDL 69A Troubleshooting .................................................................................................................. 247
5.11.5 GDL 69 Functional Test ...................................................................................................................... 249
5.12 GDL 59 DATALINK TRANSCEIVER ....................................................................................................................... 250
5.12.1 GDL 59 Removal ................................................................................................................................. 250
5.12.2 GDL 59 Installation ............................................................................................................................. 250
5.12.3 GDL 59 Software & Configuration Loading ........................................................................................ 250
5.12.4 GDL 59 Functional Test ...................................................................................................................... 250
5.13 GDR 66 VHF TRANSCEIVER & ANTENNA ............................................................................................................ 252
5.13.1 Removal ............................................................................................................................................. 252
5.13.2 Installation ......................................................................................................................................... 252
5.13.3 GDR 66 Software & Configuration ..................................................................................................... 253
5.13.4 GDR 66 Functional Test ...................................................................................................................... 253
5.14 DME-4000 DME RECEIVER ............................................................................................................................ 254
5.14.1 DME-4000 Receiver Removal ............................................................................................................. 254
5.14.2 DME-4000 Receiver Installation ......................................................................................................... 254
5.14.3 DME-4000 Antenna Removal ............................................................................................................. 254
5.14.4 DME-4000 Antenna Installation ........................................................................................................ 255
5.15 ADF-4000 ADF RECEIVER .............................................................................................................................. 256
5.15.1 ADF-4000 ADF Receiver Removal ....................................................................................................... 256
5.15.2 ADF-4000 Receiver Installation .......................................................................................................... 256
5.15.3 ADF-4000 ADF Antenna Removal ...................................................................................................... 256
5.15.4 ADF-4000 Antenna Installation .......................................................................................................... 257
5.16 GDC 7400 AIR DATA COMPUTER ..................................................................................................................... 258
5.16.1 GDC 7400 Removal ............................................................................................................................ 258
5.16.2 GDC 7400 Installation ........................................................................................................................ 258
5.16.3 GDC 7400 Software & Configuration ................................................................................................. 258
5.16.4 GDC 7400 Functional Test .................................................................................................................. 259
5.17 GTX 3000 TRANSPONDER ............................................................................................................................... 263
5.17.1 GTX 3000 Removal ............................................................................................................................. 263
5.17.2 GTX 3000 Installation ......................................................................................................................... 263
5.17.3 GTX 3000 Bottom Antenna Removal ................................................................................................. 263
5.17.4 GTX 3000 Bottom Antenna Installation ............................................................................................. 264
5.17.5 GTX 3000 Diversity Antenna Removal ............................................................................................... 264
5.17.6 GTX 3000 Diversity Antenna Installation ........................................................................................... 264
5.17.7 GTX 3000 Software & Configuration Loading .................................................................................... 265
5.17.8 GTX 3000 Transponder ‘Set GTX’ Configuration ................................................................................ 266
5.17.9 GTX 3000 Functional Check ................................................................................................................ 267
G5000 in Textron Model 560XL System Maintenance Manual Page 10
190-02313-01 Revision 4
5.18 PA/SPEAKER AMPLIFIER REMOVAL/INSTALLATION ................................................................................................ 268
5.18.1 PA/Speaker Amplifier Removal .......................................................................................................... 268
5.18.2 PA/Speaker Amplifier Installation ...................................................................................................... 269
5.19 NOSE AVIONICS COOLING FAN REMOVAL/INSTALLATION ....................................................................................... 269
5.19.1 Nose Avionics Cooling Fan Removal .................................................................................................. 269
5.19.2 Nose Avionics Cooling Fan Installation .............................................................................................. 269
5.20 GWX PROCESSOR WEATHER RADAR .................................................................................................................. 270
5.20.1 GWX Processor Removal .................................................................................................................... 270
5.20.2 GWX Processor Installation ................................................................................................................ 270
5.20.3 GWX Processor Software and Configuration Loading ........................................................................ 270
5.20.4 GWX Processor Troubleshooting ........................................................................................................ 271
5.20.5 GWX Processor Functional Test ......................................................................................................... 272
5.20.6 Ground Clutter Suppression and Turbulence Detection Functional Check ......................................... 272
5.21 GPS/WAAS/SXM ANTENNAS ......................................................................................................................... 273
5.21.1 GPS or GPS/WAAS/SXM Antenna Removal ........................................................................................ 273
5.21.2 GPS or GPS/WAAS/SXM Antenna Reinstallation ............................................................................... 273
5.22 G5000 ELECTRICAL CONNECTOR AND HARNESS INFORMATION ............................................................................... 274
5.22.1 GIA 64E Aircraft Harness/LRU Connectors ......................................................................................... 274
5.22.2 GEA 7100 Aircraft Harness/LRU Connectors ...................................................................................... 277
5.22.3 GMA 36B Aircraft Harness/LRU Connectors ...................................................................................... 279
5.22.4 GTX 3000 Aircraft Harness/LRU Connectors ...................................................................................... 281
5.22.5 GDU 1450W Aircraft Harness/LRU Connectors ................................................................................. 282
5.22.6 GDC 7400 Aircraft Harness/LRU Connectors...................................................................................... 283
5.22.7 GDL 69A Aircraft Harness/LRU Connectors ........................................................................................ 284
5.22.8 GCU 275 Aircraft Harness/LRU Connectors ....................................................................................... 285
5.22.9 GMC 7200 Aircraft Harness/LRU Connectors ..................................................................................... 285
5.22.10 GTC 575 Aircraft Harness/LRU Connectors .................................................................................... 286
5.22.11 GSD 41 Aircraft Harness/LRU Connectors ...................................................................................... 287
5.22.12 GWX Processor Aircraft Harness/LRU Connector ........................................................................... 288
5.22.13 GSA 9000 Aircraft Harness/LRU Connector.................................................................................... 289
5.22.14 GDL 59 Aircraft Harness/LRU Connectors ...................................................................................... 290
5.22.15 GDR 66 Aircraft Harness/LRU Connectors ..................................................................................... 291
5.22.16 GSR 56 Aircraft Harness/LRU Connector ........................................................................................ 292
5.23 ELECTRICAL BONDING ...................................................................................................................................... 293
5.23.1 Choice of Bonding Method ................................................................................................................. 293
5.23.2 Surface preparation and sealing ........................................................................................................ 294
Method A ........................................................................................................................................................... 294
Method B ........................................................................................................................................................... 294
5.23.3 Bonding Methods ............................................................................................................................... 295
5.23.4 Bond Inspection ................................................................................................................................. 296
5.23.5 Finishing and Sealing ......................................................................................................................... 296
Method A (Nonconductive) ................................................................................................................................ 296
Method B (Conductive) ...................................................................................................................................... 297
5.24 ELECTRICAL BONDING TEST ............................................................................................................................... 301
5.24.1 Requirements ..................................................................................................................................... 301
5.24.2 Test Equipment .................................................................................................................................. 301
G5000 in Textron Model 560XL System Maintenance Manual Page 11
190-02313-01 Revision 4
5.24.3 Electrical Bonding Procedure ............................................................................................................. 301
6. INTERFACE TESTING ................................................................................................................................. 304
6.1 ENVIRONMENTAL CONTROL AND PRESSURIZATION INTERFACE CHECKS ...................................................................... 304
6.1.1 Tail De-ice Pressure CAS Interface Check ........................................................................................... 304
6.1.2 Engine and Wing Anti-Ice System CAS Interface Check ..................................................................... 304
6.1.3 Bleed Air Over Heat CAS Interface Check ........................................................................................... 305
6.1.4 Air Cycle Machine CAS Interface Check .............................................................................................. 305
6.1.5 Emergency Pressure CAS Interface Check .......................................................................................... 305
6.1.6 Ram Air Temperature A429 Interface ................................................................................................ 305
6.1.7 Cabin Pressurization........................................................................................................................... 306
6.1.8 Wing Over Heat CAS Interface Check ................................................................................................. 306
6.2 ELECTRICAL POWER DISTRIBUTION SYSTEM INTERFACE CHECKS ............................................................................... 307
6.2.1 AC Generator Bearing Interface Check .............................................................................................. 307
6.2.2 Aft J-Box Interface Check ................................................................................................................... 307
6.2.3 Aft J-Box Limiter Interface Check ....................................................................................................... 307
6.2.4 G5000 Equipment Electrical Power Checks ........................................................................................ 308
6.2.5 G5000 Electrical & Data Path Check .................................................................................................. 321
6.3 FIRE DETECTION AND EXTINGUISHING SYSTEM INTERFACE CHECKS ........................................................................... 332
6.3.1 Fire Extinguishing System - F/W Shutoff Interface Check .................................................................. 332
6.3.2 Fire Detection System Interface Check ............................................................................................... 332
6.3.3 Fire Bottle Interface Check ................................................................................................................. 332
6.3.4 Fire Warning Interface Check ............................................................................................................. 333
6.3.5 Smoke Detector Interface Check - Optional ....................................................................................... 333
6.3.6 Baggage Smoke Detector Interface Check - Optional ........................................................................ 333
6.3.7 Battery Temperature Interface Check ................................................................................................ 333
6.4 STALL WARNING FUNCTIONAL TEST ................................................................................................................... 334
6.5 RUDDER BIAS CHECKS ...................................................................................................................................... 335
6.5.1 Rudder Bias Operational Interface Check .......................................................................................... 335
6.5.2 Rudder Bias Heater Fail Interface Check ............................................................................................ 335
6.6 FUEL INTERFACE FUNCTIONAL TESTS ................................................................................................................... 336
6.6.1 Fuel Quantity Signal Conditioner Calibration ..................................................................................... 336
6.6.2 Low Fuel Level Annunciation Functional Test .................................................................................... 336
6.6.3 Fuel Quantity Functional Test ............................................................................................................ 336
6.6.4 Fuel Filter Impending Bypass Interface Check .................................................................................... 337
6.6.5 Fuel Cross Feed Interface Check ......................................................................................................... 338
6.6.6 Fuel Temperature 981 Module (005-01202-1C-1) Functional Check ................................................. 338
6.6.7 Fuel Low Level 981 Module (005-01202-1C-2) Functional Check ....................................................... 339
6.6.8 Fuel Quantity System BIT Fault Out 981 Jumper Plug Functional Check (005-W0035-09-7 or 005-
W0035-02-7) ...................................................................................................................................................... 340
6.6.9 APU Fuel Valve Interface Check Optional ........................................................................................ 340
6.6.10 FUEL GAUGE L R Interface Check................................................................................................... 341
6.7 HYDRAULIC-DEPENDENT SYSTEMS ..................................................................................................................... 341
6.7.1 Speed Brake Operational Test ............................................................................................................ 341
6.7.2 Flap Operational Test ......................................................................................................................... 342
6.7.3 Landing Gear Down/Locked Operational Test ................................................................................... 342
G5000 in Textron Model 560XL System Maintenance Manual Page 12
190-02313-01 Revision 4
6.7.4 Hydraulic Low Fluid Level Test ........................................................................................................... 342
6.7.5 Hydraulic Low Flow Test .................................................................................................................... 342
6.7.6 Two-Position Horizontal Stabilizer Interface Check ........................................................................... 343
6.7.7 Thrust Reverser Interface Check ........................................................................................................ 343
6.8 LANDING GEAR FUNCTIONAL TESTS .................................................................................................................... 343
6.8.1 Gear Warning Horn ............................................................................................................................ 343
6.8.2 Landing Gear Warning Logic Test ...................................................................................................... 344
6.8.3 Takeoff Warning Alert ....................................................................................................................... 344
6.8.4 Overspeed Protection Test ................................................................................................................. 345
6.9 LIGHTING CHECKS ........................................................................................................................................... 347
6.10 CREW ALERTING SYSTEM TESTS ......................................................................................................................... 348
6.10.1 Master Caution / Master Warning .................................................................................................... 348
6.11 NAVIGATION SYSTEM FUNCTIONAL TESTS ............................................................................................................ 348
6.11.1 ELT ...................................................................................................................................................... 348
6.11.2 TCAS ................................................................................................................................................... 349
6.11.3 DME 1 Functional Check (Optional) ................................................................................................... 352
6.11.4 DME 2 Functional Check (Optional) ................................................................................................... 352
6.11.5 ADF 1 Functional Check (Optional) .................................................................................................... 353
6.11.6 ADF 2 Functional Check (Optional) .................................................................................................... 353
6.11.7 AHRS Checkout ................................................................................................................................... 354
6.11.8 Radar Altimeter Functional Check ..................................................................................................... 355
6.12 AIRCRAFT DOORS INTERFACE CHECKS ................................................................................................................. 357
6.12.1 Nose Access Doors Interface Check .................................................................................................... 357
6.12.2 Tail Access Doors Interface Check ...................................................................................................... 357
6.12.3 Lavatory Doors Interface Check ......................................................................................................... 358
6.12.4 Emergency Exit Door Interface Check ................................................................................................ 358
6.12.5 Cabin Door and Door Seal Interface Check ........................................................................................ 359
6.13 ENGINE INDICATING CHECKS ............................................................................................................................. 360
6.13.1 Engine Vibration Interface Check ....................................................................................................... 360
6.13.2 EEC Manual Mode Interface Check .................................................................................................... 360
6.13.3 EEC A429 Input Verification ............................................................................................................... 361
6.13.4 Oil Filter By-Pass Interface Check ....................................................................................................... 361
6.13.5 Engine Ground Idle Interface Check ................................................................................................... 362
6.13.6 Engine Ignition and Start Check ......................................................................................................... 362
6.13.7 Engine Sync Check .............................................................................................................................. 363
6.13.8 Fuel Flow Indication Functional Check ............................................................................................... 364
6.13.9 Fuel Temperature Functional Check ................................................................................................... 365
6.13.10 Oil Pressure Indication Functional Check ....................................................................................... 366
6.13.11 Oil Temperature Indication Functional Check ................................................................................ 367
6.13.12 ITT Indication Functional Check ..................................................................................................... 368
6.13.13 N1 Indication Functional Check ...................................................................................................... 369
6.13.14 N2 Indication Functional Check ...................................................................................................... 369
6.14 AUTOPILOT FUNCTIONAL TESTS ......................................................................................................................... 371
6.14.1 Pre-Flight Test .................................................................................................................................... 371
6.14.2 AFCS Switch Checks ............................................................................................................................ 372
6.14.3 Autopilot/Underspeed Protection & Stall Warning System Interface Verification ............................ 377
G5000 in Textron Model 560XL System Maintenance Manual Page 13
190-02313-01 Revision 4
6.14.4 Manual Electric Pitch Trim Speed Check ............................................................................................ 377
6.14.5 Autopilot Functional Checks ............................................................................................................... 378
6.14.6 Autopilot Mistrim Functional Checks ................................................................................................. 379
6.15 HF-SELCAL FUNCTION CHECK (OPTIONAL) ........................................................................................................ 382
6.16 JAA SSFDR INTERFACE FUNCTION CHECK (IF EQUIPPED) ....................................................................................... 383
G5000 in Textron Model 560XL System Maintenance Manual Page 14
190-02313-01 Revision 4
LIST OF ILLUSTRATIONS
FIGURE PAGE
FIGURE 2-1, G5000 IN TEXTRON MODEL 560XL ARCHITECTURE (SUMMARY) ............................................................................ 27
FIGURE 2-2, TEXTRON MODEL 560XL G5000 THIRD PARTY/OEM INTERFACE ........................................................................... 28
FIGURE 2-3, RED ‘ELE’ MIS-TRIM ANNUNCIATION ................................................................................................................. 31
FIGURE 2-4, YELLOW ‘ELE’ MIS-TRIM ANNUNCIATION ........................................................................................................... 31
FIGURE 2-5, GIA 64E INTEGRATED AVIONICS UNIT ................................................................................................................ 33
FIGURE 2-6, GSA 9000 SERVO AND GSM 9100 SERVO GEARBOX ........................................................................................... 33
FIGURE 2-7, GMC 7200 AUTOPILOT MODE CONTROLLER ...................................................................................................... 34
FIGURE 2-8, HEADING SELECT INDICATIONS .......................................................................................................................... 34
FIGURE 2-9, BANK ANGLE SCALE ......................................................................................................................................... 35
FIGURE 2-10, FD MODE INDICATIONS ................................................................................................................................. 36
FIGURE 2-11, AFCS MODE STATUS WINDOW ....................................................................................................................... 37
FIGURE 2-12, TEXTRON MODEL 560XL VHF COMMUNICATIONS ARCHITECTURE ........................................................................ 40
FIGURE 2-13, GTC 575 TOUCHSCREEN CONTROLLER ............................................................................................................. 43
FIGURE 2-14, GCU 275 DISPLAY CONTROLLER ..................................................................................................................... 43
FIGURE 2-15, GSR 56 SATELLITE RADIO............................................................................................................................... 44
FIGURE 2-16, GDL 59 DATALINK TRANSCEIVER ..................................................................................................................... 44
FIGURE 2-17, GDR 66 VHF VOICE/DATALINK TRANSCEIVER ................................................................................................... 44
FIGURE 2-18, GEA 7100 ENGINE AND AIRFRAME UNIT .......................................................................................................... 65
FIGURE 2-19, GSD 41 DATA CONCENTRATOR ....................................................................................................................... 65
FIGURE 2-20, DISPLAY FORMAT AND DIMMING PANEL (DFD PANEL) ........................................................................................ 72
FIGURE 2-21, GTX 3000 TRANSPONDER ............................................................................................................................. 73
FIGURE 2-22, GDC 7400 AIR DATA COMPUTER ................................................................................................................... 74
FIGURE 2-23, GDL 69A SXM RADIO/WXR RECEIVER ........................................................................................................... 74
FIGURE 2-24, GWX PROCESSOR WEATHER RADAR ................................................................................................................ 74
FIGURE 2-25, FLIGHT STREAM (FS 510) MULTI-MEDIA CARD.................................................................................................. 75
FIGURE 2-26, LITEF LCR-93 / LCR-100 AHRS .................................................................................................................... 75
FIGURE 2-27, ANTENNA LOCATIONS .................................................................................................................................... 78
FIGURE 3-1, GTC AVIONICS STATUS PAGE ............................................................................................................................ 81
FIGURE 3-2, CONFIGURATION MODE (SYSTEM STATUS PAGE) .................................................................................................. 82
FIGURE 3-3, SYSTEM STATUS INDICATORS ............................................................................................................................. 83
FIGURE 3-4, SOFTWARE/CONFIGURATION OVERVIEW ............................................................................................................. 90
FIGURE 3-5, CONFIGURATION MODE (SYSTEM UPLOAD PAGE) ................................................................................................. 92
FIGURE 3-6, SYSTEM UPLOAD PAGE OPTIONS & FEATURES SELECTION (REF.) ............................................................................. 94
FIGURE 3-7, AIRCRAFT REGISTRATION (AIRCRAFT CONFIGURATION PAGE) ................................................................................ 102
FIGURE 3-8, CONFIGURATION MODE (CONFIGURATION MANAGER PAGE) ................................................................................ 103
FIGURE 5-1, GDU1450W (PFD1) CONFIGURATION MODULE INSTALLATION ........................................................................... 145
FIGURE 5-2, MFD POWER UP PAGE CITATION EXCEL BASELINE (REFERENCE ONLY) ................................................................ 155
FIGURE 5-3, MFD POWER UP PAGE CITATION XLS BASELINE (REFERENCE ONLY) .................................................................. 156
FIGURE 5-4, MFD POWER UP PAGE CITATION EXCEL WITH UNDERSPEED PROTECTION (REFERENCE ONLY) ................................. 156
FIGURE 5-5, MFD POWER UP PAGE CITATION XLS WITH UNDERSPEED PROTECTION (REFERENCE ONLY) .................................... 157
FIGURE 5-6, PFD INVALID DATA REFERENCE ....................................................................................................................... 158
FIGURE 5-7, PFD NORMAL OPERATION (SVS ENABLED) ....................................................................................................... 158
FIGURE 5-8, GDU REVERSIONARY MODE ........................................................................................................................... 159
G5000 in Textron Model 560XL System Maintenance Manual Page 15
190-02313-01 Revision 4
FIGURE 5-9, GPS STATUS PAGE ........................................................................................................................................ 166
FIGURE 5-10, GIA I/O CONFIGURATION PAGE ................................................................................................................... 176
FIGURE 5-11, GSA 9000 SERVO /GSM 9100 GEARBOX SEPARATION .................................................................................... 186
FIGURE 5-12, GSM 9100 CABLE GUARDS (REF) ................................................................................................................. 187
FIGURE 5-13, GSM 9100 SERVO CABLE TURNBUCKLE (REF) ................................................................................................. 187
FIGURE 5-14, GSM 9100 SERVO GEARBOX BRACKET (REF) .................................................................................................. 188
FIGURE 5-15, GSM 9100 O-RING AND BASEPLATE SCREWS ................................................................................................. 189
FIGURE 5-16, GSM 9100 SERVO MOUNT INSPECTION ITEMS ................................................................................................ 190
FIGURE 5-17, GFC STATUS PAGE ...................................................................................................................................... 192
FIGURE 5-18, MARKER BEACON SYMBOLOGY ...................................................................................................................... 213
FIGURE 5-19, GEA7100 CONFIGURATION MODULE WITH THERMOCOUPLE INSTALLATION .......................................................... 224
FIGURE 5-20, GSD STATUS PAGE ..................................................................................................................................... 237
FIGURE 5-21, AIRSHOW MAINTENANCE MENU ................................................................................................................... 242
FIGURE 5-22, AIRCRAFT REGISTRATION CONFIGURATION ....................................................................................................... 266
FIGURE 5-23, GIA1 AND GIA2 CONNECTOR ARRANGEMENT ................................................................................................ 274
FIGURE 5-24, VIEW OF J601 (COM) CONNECTOR FROM BACK OF GIA ................................................................................... 274
FIGURE 5-25, VIEW OF J602 (VOR/ILS) CONNECTOR FROM BACK OF GIA .............................................................................. 275
FIGURE 5-26, VIEW OF J603 (MAIN SERIAL) CONNECTOR FROM BACK OF GIA ......................................................................... 275
FIGURE 5-27, VIEW OF J604 (MAIN DISCRETE) CONNECTOR FROM BACK OF GIA ..................................................................... 275
FIGURE 5-28, VIEW OF J605 (I/O 1) CONNECTOR FROM BACK OF GIA ................................................................................... 275
FIGURE 5-29, VIEW OF J606 (I/O 2) CONNECTOR FROM BACK OF GIA ................................................................................... 276
FIGURE 5-30, GEA1 AND GEA2 CONNECTOR ARRANGMENT ................................................................................................ 277
FIGURE 5-31, VIEW OF P71001 CONNECTOR FROM FRONT OF GEA ...................................................................................... 277
FIGURE 5-32, VIEW OF P71002 CONNECTOR FROM FRONT OF GEA ...................................................................................... 278
FIGURE 5-33, VIEW OF P71003 CONNECTOR FROM FRONT OF GEA ...................................................................................... 278
FIGURE 5-34, GMA1 AND GMA2 CONNECTOR ARRANGMENT ............................................................................................. 279
FIGURE 5-35, VIEW OF J3471 CONNECTOR FROM BACK OF GMA .......................................................................................... 279
FIGURE 5-36, VIEW OF J3472 CONNECTOR FROM BACK OF GMA .......................................................................................... 280
FIGURE 5-37, GMA1 AND GMA2 CONNECTOR ARRANGMENT ............................................................................................. 281
FIGURE 5-38, VIEW OF J3301 CONNECTOR LOOKING AT THE GTX ......................................................................................... 281
FIGURE 5-39, VIEW OF J3302 CONNECTOR LOOKING AT THE GTX .......................................................................................... 282
FIGURE 5-40, VIEW OF J14501 CONNECTOR FROM THE BACK OF THE GDU .............................................................................. 282
FIGURE 5-41, VIEW OF J7400 CONNECTOR ON THE GDC ..................................................................................................... 283
FIGURE 5-42, GDL 69A AFT VIEW.................................................................................................................................... 284
FIGURE 5-43, VIEW OF P1111 CONNECTOR ...................................................................................................................... 284
FIGURE 5-44, VIEW OF J1 CONNECTOR ON THE GCU ........................................................................................................... 285
FIGURE 5-45, VIEW OF J72501 CONNECTOR ON THE GMC .................................................................................................. 285
FIGURE 5-46, VIEW OF J5751 CONNECTOR ON THE GTC ..................................................................................................... 286
FIGURE 5-47, GSD1 AND GSD2 CONNECTOR ARRANGMENT ................................................................................................ 287
FIGURE 5-48, VIEW OF J411 CONNECTOR ON THE GSD ....................................................................................................... 287
FIGURE 5-49, VIEW OF J412 CONNECTOR ON THE GSD ....................................................................................................... 287
FIGURE 5-50, VIEW OF J751 CONNECTOR ON THE GWX ...................................................................................................... 288
FIGURE 5-51, VIEW OF J90001 CONNECTOR ON THE GSA ................................................................................................... 289
FIGURE 5-52, GDL 59 CONNECTOR ARRANGMENT ............................................................................................................. 290
FIGURE 5-53, VIEW OF J591 CONNECTOR FROM BACK OF GDL 59 ......................................................................................... 290
FIGURE 5-54, GDR 66 CONNECTOR ARRANGMENT ............................................................................................................. 291
G5000 in Textron Model 560XL System Maintenance Manual Page 16
190-02313-01 Revision 4
FIGURE 5-55, VIEW OF J661 CONNECTOR FROM BACK OF GDR ............................................................................................. 291
FIGURE 5-56, VIEW OF J662 CONNECTOR FROM BACK OF GDR ............................................................................................. 291
FIGURE 5-57, GSR CONNECTOR ARRANGMENT ................................................................................................................... 292
FIGURE 5-58, VIEW OF J561 CONNECTOR ON THE GSR ....................................................................................................... 292
FIGURE 5-59, BONDING SURFACE PREPARATION ................................................................................................................. 293
FIGURE 5-60, STRUCTURAL DIRECT METAL-TO-METAL SURFACE BONDING APPLICATIONS ........................................................... 298
FIGURE 5-61, EQUIPMENT MOUNT BONDING APPLICATIONS ................................................................................................. 299
FIGURE 5-62, ELECTRICAL FEED-THRU BONDING. ................................................................................................................. 300
FIGURE 6-1, PRE-FLIGHT TEST .......................................................................................................................................... 371
G5000 in Textron Model 560XL System Maintenance Manual Page 17
190-02313-01 Revision 4
LIST OF TABLES
TABLE PAGE
TABLE 1-1 REQUIRED DOCUMENTS EXCEL AND XLS ........................................................................................................... 21
TABLE 1-2 REQUIRED DOCUMENTS EXCEL ....................................................................................................................... 22
TABLE 1-3 REQUIRED DOCUMENTS XLS .......................................................................................................................... 23
TABLE 1-4 OTHER REFERENCE DOCUMENTS ....................................................................................................................... 23
TABLE 2-1 LEGACY CREW WARNING PANEL ANNUNCIATIONS ................................................................................................ 50
TABLE 3-1, DATA INDICATOR SYMBOLS ................................................................................................................................ 83
TABLE 3-2, GARMIN OPTIONAL EQUIPMENT AND FEATURES ..................................................................................................... 95
TABLE 3-3, ENABLEMENT CARD PART NUMBERS` ................................................................................................................ 100
TABLE 3-4, SOFTWARE/CONFIGURATION TROUBLESHOOTING ................................................................................................. 104
TABLE 3-5 G5000 DATABASES ...................................................................................................................................... 106
TABLE 4-1, G5000 EQUIPMENT INSPECTIONS ..................................................................................................................... 114
TABLE 4-2, VISUAL INSPECTION CRITERIA ............................................................................................................................ 122
TABLE 4-3, NOSE RADOME COMPARTMENT VISUAL INSPECTION PROCEDURE ............................................................................ 123
TABLE 4-4, NOSE AVIONICS COMPARTMENT VISUAL INSPECTION PROCEDURE ........................................................................... 124
TABLE 4-5, INSTRUMENT PANEL VISUAL INSPECTION PROCEDURE............................................................................................ 127
TABLE 4-6, PILOT SIDE PANEL VISUAL INSPECTION PROCEDURE ............................................................................................... 129
TABLE 4-7, COPILOT SIDE PANEL VISUAL INSPECTION PROCEDURE ........................................................................................... 130
TABLE 4-8, COCKPIT & CABIN UNDER-FLOOR VISUAL INSPECTION PROCEDURE .......................................................................... 131
TABLE 4-9, PEDESTAL VISUAL INSPECTION PROCEDURE ......................................................................................................... 132
TABLE 4-10, AFT PRESSURE BULKHEAD VISUAL INSPECTION PROCEDURE .................................................................................. 133
TABLE 4-11, TAIL-CONE UNDER-FLOOR VISUAL INSPECTION PROCEDURE ................................................................................. 134
TABLE 4-12, ROLL SERVO VISUAL INSPECTION PROCEDURE .................................................................................................... 135
TABLE 4-13, TAIL COMPARTMENT VISUAL INSPECTION PROCEDURE ......................................................................................... 138
TABLE 4-14, LANDING GEAR WHEEL WELL VISUAL INSPECTION PROCEDURE ............................................................................. 141
TABLE 4-15, ANTENNA AND EXTERIOR FUSELAGE SKIN INSPECTION PROCEDURE ........................................................................ 142
TABLE 4-16, LIGHTNING STRIKE INSPECTION PROCEDURE ...................................................................................................... 143
TABLE 5-1, CONFIGURATION MODULE KIT, PART NUMBER 011-00979-20 ............................................................................ 145
TABLE 5-2, GIA 64 INSTALLATION & RETURN-TO-SERVICE CRITERIA ....................................................................................... 162
TABLE 5-3, GIA 64E BASELINE SOFTWARE AND CONFIGURATION FILES ................................................................................... 163
TABLE 5-4, GIA 1 DISCRETE INPUTS .................................................................................................................................. 177
TABLE 5-5, GIA 1 DISCRETE OUTPUTS ............................................................................................................................... 180
TABLE 5-6, GIA 2 DISCRETE INPUTS .................................................................................................................................. 182
TABLE 5-7, GIA 2 DISCRETE OUTPUTS ............................................................................................................................... 185
TABLE 5-8, GSA 9000 BASELINE SOFTWARE AND CONFIGURATION FILES ................................................................................ 191
TABLE 5-9, SERVO MONITOR PROCESSOR FAULTS (DURING PFT) ............................................................................................ 193
TABLE 5-10, SERVO MONITOR PROCESSOR FAULTS (DURING NORMAL OPERATION) ................................................................... 194
TABLE 5-11, SERVO CONTROL PROCESSOR FAULTS (DURING PFT) ........................................................................................... 194
TABLE 5-12, SERVO CONTROL PROCESSOR FAULTS (DURING NORMAL OPERATION) .................................................................... 196
TABLE 5-13, AFCS ANNUNCIATION TROUBLESHOOTING ........................................................................................................ 197
TABLE 5-14, AFCS CAS MESSAGES .................................................................................................................................. 198
TABLE 5-15, AFCS GENERAL TROUBLESHOOTING ................................................................................................................ 200
TABLE 5-16, AFCS CONFIGURATION GTC SYSTEM MESSAGES ............................................................................................... 201
TABLE 5-17, GMC 7200 BASELINE SOFTWARE AND CONFIGURATION FILES ............................................................................. 203
G5000 in Textron Model 560XL System Maintenance Manual Page 18
190-02313-01 Revision 4
TABLE 5-18, GMA 36B BASELINE SOFTWARE AND CONFIGURATION FILES .............................................................................. 207
TABLE 5-19, GTC 575 BASELINE SOFTWARE AND CONFIGURATION FILES ................................................................................ 216
TABLE 5-20 GTC ALERTS ................................................................................................................................................ 217
TABLE 5-21, GCU 275 BASELINE SOFTWARE AND CONFIGURATION FILES ................................................................................ 220
TABLE 5-22 GCU ALERTS ............................................................................................................................................... 221
TABLE 5-23, GEA 7100 SOFTWARE / CONFIGURATION / OPTIONS FILES ................................................................................. 225
TABLE 5-24, GEA 1 DISCRETE INPUTS ............................................................................................................................... 227
TABLE 5-25, GEA 2 DISCRETE INPUTS ............................................................................................................................... 230
TABLE 5-26, GSD 41 SOFTWARE / CONFIGURATION / OPTIONS FILES ..................................................................................... 236
TABLE 5-27, GSD 1 DISCRETE INPUTS ............................................................................................................................... 238
TABLE 5-28, GSD 2 DISCRETE INPUTS ............................................................................................................................... 239
TABLE 5-29, GDL 69A BASELINE SOFTWARE AND CONFIGURATION FILES ................................................................................ 247
TABLE 5-30, GDL 69A BASELINE SOFTWARE AND CONFIGURATION FILES ................................................................................ 259
TABLE 5-31, ALTITUDE/AIRSPEED VALIDATION .................................................................................................................... 260
TABLE 5-32, CALIBRATED ALTITUDE INDICATIONS (SSEC CORRECTED) ..................................................................................... 261
TABLE 5-33, VERTICAL SPEED ........................................................................................................................................... 262
TABLE 5-34, GWX PROCESSOR BASELINE SOFTWARE AND CONFIGURATION FILES ................................................................. 271
TABLE 6-1, POWER AND GROUND SPECIFICATIONS (NORMAL POWER) ..................................................................................... 309
TABLE 6-2, EMER BUS POWER CHECK (AVIONICS POWER ON) ............................................................................................. 313
TABLE 6-3, STBY BATT POWER CHECK ............................................................................................................................. 315
TABLE 6-4, GROUND DISPATCH POWER CHECK .................................................................................................................... 316
TABLE 6-5, G5000 HSDB DATA PATHS ............................................................................................................................. 326
TABLE 6-6, G5000 GROUND POINTS ................................................................................................................................. 329
TABLE 6-7, FUEL WEIGHT CONVERSION .............................................................................................................................. 337
TABLE 68 ‘SYNC’ ICON LOGIC VERIFICATION (XLS) ......................................................................................................... 364
TABLE 6-9, FUEL FLOW INDICATION TEST EQUIPMENT .......................................................................................................... 364
TABLE 6-10, LH/RH FUEL FLOW DIGITAL READOUT TEST POINTS (XLS) .................................................................................. 365
TABLE 6-11, FUEL TEMPERATURE TEST EQUIPMENT ............................................................................................................. 365
TABLE 6-12, FUEL TEMPERATURE TEST POINTS .................................................................................................................... 366
TABLE 6-13, OIL PRESSURE TEST POINTS ............................................................................................................................ 366
TABLE 6-14, OIL TEMPERATURE INDICATION TEST EQUIPMENT ............................................................................................... 367
TABLE 6-15, OIL TEMPERATURE TEST POINTS ...................................................................................................................... 367
TABLE 6-16, ITT INDICATION TEST EQUIPMENT ................................................................................................................... 368
TABLE 6-17, ITT TEST POINTS .......................................................................................................................................... 368
TABLE 6-18, N1 INDICATION TEST EQUIPMENT ................................................................................................................... 369
TABLE 6-19, N1 TEST POINTS .......................................................................................................................................... 369
TABLE 6-20, N2 INDICATION TEST EQUIPMENT ................................................................................................................... 369
TABLE 6-21, N2 TEST POINTS .......................................................................................................................................... 370
TABLE 6-22, MANUAL ELECTRIC TRIM TIMES ...................................................................................................................... 378
G5000 in Textron Model 560XL System Maintenance Manual Page 19
190-02313-01 Revision 4
1. Introduction
1.1 Content, Scope, Purpose
This document provides maintenance practices/procedures and Instructions for Continued Airworthiness
(ICA) to satisfy the requirements defined in FAA 14 CFR Part 25.1529 for the installation of the Garmin
G5000 system equipment in the Textron Model 560XL (Excel and XLS) aircraft under STC ST01918WI.
1.2 Applicability
This document is applicable for all Textron Aviation Inc. Model 560XL (Excel and XLS) aircraft equipped
with the Garmin G5000 system.
The information provided in this document shall be included in the Aircraft Maintenance Manual and Aircraft
Scheduled Maintenance Program.
Aircraft modified by this STC qualify for operation in Reduced Vertical Separation Minimum (RVSM)
airspace as a group aircraft in accordance with Title 14 of the Code of Federal Regulations (14 CFR) Part
91, Appendix G, “Operations in Reduced Vertical Separation Minimum (RVSM) Airspace”, and Federal
Aviation Administration (FAA) document AC 91-85B, Authorization of Aircraft and Operators for Flight in
Reduced Vertical Separation Minimum (RVSM) Airspace, dated 1/29/19. This qualification is based on
analysis of the configuration and performance of the air data, automatic altitude control, altitude alerting,
and altitude reporting systems. These systems must be maintained in accordance with the inspections and
tests specified in this document and the Aircraft Maintenance Manual to guarantee continued compliance
to RVSM specifications.
1.3 Definitions/Abbreviations
ACARS Aircraft Communications and Reporting System
ADF: Automatic Direction Finder
ADTS: Air Data Test Set
AFCS: Automatic Flight Control System
AFMS: Airplane Flight Manual Supplement
AHRS: Attitude Heading Reference System
CDU: Control Display Unit
CES: Cabin Entertainment System
CFR: Code of Federal Regulations
CPDLC Controller Pilot Data Link Communications
DFDP Display Format and Dimming Panel
DME: Distance Measuring Equipment
EAU: Engine/Airframe Unit
EEC Electronic Engine Controller
FANS Future Air Navigation System
GPS: Global Positioning System
GPWS: Ground Proximity Warning System
HSDB: High-Speed Data Bus (Ethernet)
IAU: Integrated Avionics Unit
ICS: Inter-Communications System
IPA Isopropyl alcohol
ISA International Standard Atmosphere
IFD Integrated Flight Deck
ITT: Interstage Turbine Temperature
LRU: Line Replaceable Unit
G5000 in Textron Model 560XL System Maintenance Manual Page 20
190-02313-01 Revision 4
LWD: Left Wing Down
MFD: Multi-Function Display
MFW: Multi-Function Window
MPK Methyl N-Propyl Ketone
OAT: Outside Air Temperature
PFD: Primary Flight Display
PFT Pre-Flight Test
RAT: Ram Air Temperature
RVSM: Reduced Vertical Separation Minimum
RWD: Right Wing Down
SAT: Static Air Temperature
STBY: Standby
STC: Supplemental Type Certificate
SWC Stall Warning Computer
TAWS: Terrain Awareness & Warning System
VDL VHF Datalink
VDR VHF Digital Radio
VHF: Very High Frequency
WAAS: Wide Area Augmentation System
/