ESAB Control panel M2 User manual
- Category
- Welding System
- Type
- User manual
ESAB Control panel M2
The ESAB Control panel M2 is a versatile and easy-to-use control panel that is perfect for a wide range of welding applications. With its intuitive controls and comprehensive range of features, the Control panel M2 makes it easy to achieve the perfect weld every time.
Some of the key features of the Control panel M2 include:
- 2/4-stroke control mode: This allows you to choose between two different welding modes, depending on your needs.
- Adjustable inductance: This allows you to fine-tune the welding arc to achieve the desired results.
- Adjustable wire feed speed: This allows you to control the speed at which the wire is fed into the weld pool.
ESAB Control panel M2
The ESAB Control panel M2 is a versatile and easy-to-use control panel that is perfect for a wide range of welding applications. With its intuitive controls and comprehensive range of features, the Control panel M2 makes it easy to achieve the perfect weld every time.
Some of the key features of the Control panel M2 include:
- 2/4-stroke control mode: This allows you to choose between two different welding modes, depending on your needs.
- Adjustable inductance: This allows you to fine-tune the welding arc to achieve the desired results.
- Adjustable wire feed speed: This allows you to control the speed at which the wire is fed into the weld pool.
0458 853 027 060726
Control panel M2
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 7..............................................
Ðóññêèé
TOCr
-- 3 --
1 ÂÂÅÄÅÍÈÅ 4.......................................................
1.1 Ýëåêòðîä èëè ïðîâîëîêà? 4................................................
1.2 Ïàíåëü óïðàâëåíèÿ 4.......................................................
1.3 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ 4........................................
1.4 Äèàïàçîí óñòàâîê 5........................................................
2 ÑÎÎÁÙÅÍÈß Î ÍÅÈÑÏÐÀÂÍÎÑÒßÕ 6...............................
3 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 6.................
ÑÕÅÌÀ 11..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 12.....................................................
bi01d1ra -- 4 --
1 ÂÂÅÄÅÍÈÅ
 íàñòîÿùåì ðóêîâîäñòâå ïðèâåäåíû óêàçàíèÿ ïî ðàáîòå ñ ïàíåëüþ
óïðàâëåíèÿ M2, óñòàíîâëåííîé â áëîêàõ ïîäà÷è ñâàðî÷íîé ïðîâîëîêè
AristoFeed 30-- 4 è AristoFeed 48 -- 4 .
Îáùèå ñâåäåíèÿ ïî ýêñïëóàòàöèè ïðèâåäåíû â èíñòðóêöèÿõ ïî ýêñïëóàòàöèè
èñòî÷íèêà ïèòàíèÿ.
1.1 Ýëåêòðîä èëè ïðîâîëîêà?
Ïðè ñâàðêå MIG/MAG èñïîëüçóåòñÿ ïëàâÿùèéñÿ ýëåêòðîä, íàìîòàííûé íà
áîáèíó (êàòóøêó). Äàëåå â Ðóêîâîäñòâå òàêîé òèï ýëåêòðîäà íàçûâàåòñÿ
ïðîñòî ïðîâîëîêîé.
1.2 Ïàíåëü óïðàâëåíèÿ
1 Ðó÷êà âûáîðà 2 / 4-øàãîâîãî ðåæèìà
óïðàâëåíèÿ
2 Ðó÷êà çàäàíèÿ âðåìåíè ïîñëåãîðåíèÿ
3 Æåëòàÿ èíäèêàòîðíàÿ ëàìïà - Óêàçûâàåò íà
ëþáîé îòêàç.
4 Ðó÷êà ðåãóëèðîâêè èíäóêòèâíîñòè
5 Ðó÷êà çàäàíèÿ ñêîðîñòè ïîäà÷è ïðîâîëîêè
6 Ðó÷êà ðåãóëèðîâêè íàïðÿæåíèÿ äóãè
1.3 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ
Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ - ýòî óñòðîéñòâî, êîòîðîå ïîìèìî ïàíåëè
óïðàâëåíèÿ ìîæíî èñïîëüçîâàòü ä ëÿ ðåãóëèðîâêè îñíîâíûõ ïàðàìåòðîâ
ñâàðêè.
Äëÿ íàäëåæàùåãî ôóíêöèîíèðîâàíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ íà
ìàøèíàõ Aristo ñî âñòðîåííûìè ïàíåëÿìè óïðàâëåíèÿ äîëæíà áûòü
óñòàíîâëåíà âåðñèÿ ïðîãðàììíîãî îáåñïå÷åíèÿ 1.21 èëè âûøå.
Åñëè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ, èñòî÷íèê ïèòàíèÿ íàõîäèòñÿ â
ðåæèìå äèñòàíöèîííîãî óïðàâëåíèÿ, è âñå êíîïêè è ðó÷êè óïðàâëåíèÿ
çàáëîêèðîâàíû. Ðåãóëèðîâêó âñåõ ôóíêöèé ìîæíî âûïîëíèòü òîëüêî ïðè
ïîìîùè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ.
RU
bi01d1ra -- 5 --
1.4 Äèàïàçîí óñòàâîê
Ïàðàìåòð ñâàðêè Äèàïàçîí óñòàâîê Øàã ðåãóëèðîâêè
2/4-øàãîâîå 2-øàãîâîå èëè 4-øàãîâîå -
Ïîäà÷à ãàçà äî âîçáóæäåíèÿ
äóãè
ïðåäâàðèòåëüíî óñòàíîâëåíà
íà 0,1 ñ
íå ðåãóëèðóåòñÿ
Ïîñëåïîäà÷à ãàçà ïðåäâàðèòåëüíî óñòàíîâëåíà
íà < 0.1 s
íå ðåãóëèðóåòñÿ
Âðåìÿ ïîñëåãîðåíèÿ 0,01 - 0,35 ñ áåñøàãîâîå
Èíäóêòèâíîñòü - 4 ïîëîæåíèÿ
Ñêîðîñòü ïîäà÷è ïðîâîëîêè 0,8 - 25,0 ì/ìèí áåñøàãîâîå
Íàïðÿæåíèå äóãè 8-42Â áåñøàãîâîå áåñøàãîâîå
2-øàãîâîå èëè 4-øàãîâîå
Ïðè 2-øàãîâîì óïðàâëåíèè ïîäà÷à çàùèòíîãî ãàçà äî âîçáóæäåíèÿ äóãè
íà÷èíàåòñÿ ïðè íàæàòèè ïóñêîâîãî âûêëþ÷àòåëÿ ñâàðî÷íîãî ïèñòîëåòà. Ïðè
ýòîì íà÷èíàåòñÿ ïðîöåññ ñâàðêè. Êîãäà âûêëþ÷àòåëü îòïóùåí, ïðîöåññ
ñâàðêè ïîëíîñòüþ ïðåêðàùàåòñÿ è íà÷èíàåòñÿ ïîñëåïîäà÷à çàùèòíîãî ãàçà.
Ïðè 4-øàãîâîì óïðàâëåíèè ïîäà÷à çàùèòíîãî ãàçà äî âîçáóæäåíèÿ äóãè
íà÷èíàåòñÿ ïðè íàæàòèè ïóñêîâîãî âûêëþ÷àòåëÿ ñâàðî÷íîãî ïèñòîëåòà. Êîãäà
âûêëþ÷àòåëü îòïóùåí, íà÷èíàåòñÿ ïðîöåññ ñâàðêè. Êîãäà âûêëþ÷àòåëü âíîâü
íàæèìàþò, ñâàðî÷íûé òîê óñòàíàâëèâàåòñÿ íà ìåíüøóþ âåëè÷èíó. Êîãäà
âûê ëþ÷àòåëü îòïóùåí, ïðîöåññ ñâàðêè ïîëíîñòüþ ïðåêðàùàåòñÿ è íà÷èíàåòñÿ
ïîñëåïîäà÷à çàùèòíîãî ãàçà.
Ïîäà÷à ãàçà äî âîçáóæäåíèÿ äóãè
Ïîäà÷à çàùèòíîãî ãàçà ïðîèçâîäèòñÿ äî âîçáóæäåíèÿ äóãè.
Ïîñëåïîäà÷à ãàçà
Ïîäà÷à çàùèòíîãî ãàçà ïðîäîëæèòñÿ ïîñëå ãàøåíèÿ äóãè.
Âðåìÿ ïîñëåãîðåíèÿ
Âðåìÿ ïîñëåãîðåíèÿ ýòî çà äåðæêà ìåæäó ìîìåíòîì, êîãäà íà÷èíàåòñÿ
ñíèæåíèå ñêîðîñòè ïîäà÷è ïðîâîëîêè (ò. å. îòêëþ÷åíà ïîäà÷à ïèòàíèÿ íà
ïðèâîäíîé ýëåêòðîäâèãàòåëü), è ìîìåíòîì, êîãäà èñòî÷íèê ïèòàíèÿ ãàñè ò äóãó.
Ñëèøêîì êîðîòêîå âðåìÿ ïîñëåãîðåíèÿ ïðèâîäèò ê äëèííîìó âûñòóïàþùåìó
êîíöó ïðèñàäî÷íîé ïðîâîëîêè, â ðåçóëüòàòå ÷åãî âîçíèêàåò îïàñíîñòü òîãî,
÷òî ïðîâîëîêà îêàæåòñÿ âïëàâëåíà â òâåðäåþùèé ñâàðî÷íûé øîâ. Ñ äðóãîé
ñòîðîíû, ñëèøêîì ïðîäîëæèòåëüíîå âðåìÿ ïîñëåãîðåíèÿ ïðèâîäèò ê
êîðîòêîìó âûñòóïàþùåìó ê îíöó, ñîçäàâàÿ ðèñê òîãî, ÷ò î äóãà ïåðåêèíåòñÿ íà
êîíòàêòíûé êîíåö ïðîâîëîêè.
Èíäóêòèâíîñòü
×åì âûøå èíäóêòèâíîñòü, òåì áîëüøå ðàçìåð çîíû ñâàðêè è ìåíüøå
ðàçáðûçãèâàíèå. Ïðè íèçêîé èíäóêòèâíîñòè ïîëó÷àþòñÿ áîëåå ðåçêèé çâóê è
áîëåå ñòàáèëüíàÿ ïëîòíàÿ äóãà.
Ñêîðîñòü ïîäà÷è ïðîâîëîêè
Ñêîðîñòü ïîäà÷è ïðîâîëîêè - ýòî ëèíåéíàÿ ñêîðîñòü äâèæåíèÿ ïðîâîëîêè,
âûðàæåííàÿ â ì/ìèí.
RU
bi01d1ra -- 6 --
Çàïóñê ìåäëåííîé ïîäà÷è
Ïðè çàïóñêå ìåäëåííîé ïîäà÷è ïðîâîëîêà ïîäàåòñÿ ñî ñêîðîñòüþ, ðàâíîé
ïîëîâèíå óñòàíîâëåííîé ñêîðîñòè ïîäà÷è, ïîêà íå áóäåò äîñòèãíóò
ýëåêòðè÷åñêèé êîíòàêò ñî ñâàðèâàåìîé äåòàëüþ.
Íàïðÿæåíèå äóãè
Ïðè áîëåå âûñîêîì íàïðÿæåíèè óâåëè÷èâàåòñÿ äëèíà äóãè, à òàêæå ðàçìåð è
òåìïåðàòóðà çîíû ñâàðêè.
2 ÑÎÎÁÙÅÍÈß Î ÍÅÈÑÏÐÀÂÍÎÑÒßÕ
Åñëè ëàìïà: Ïðè÷èíà Äåéñòâèÿ:
-ìèãàåò Îòñóòñòâèå ñîåäèíåíèÿ ïàíåëè
óïðàâëåíèÿ ñ èñòî÷íèêîì ïèòàíèÿ
èëèáëîêîìïîäà÷èïðîâîëîêè.
S Ïðîâåðüòå êàáåëè.
Ïîòðåáóåòñÿ îòê ëþ÷èòü
ïèòàíèå îò ñåòè, ÷òîáû
ïåðåâåñòè ñèñòåìó â èñõîäíîå
ñîñòîÿíèå.
Ñðàáîò àëî ðåëå êîíòðîëÿ ïîòîêà
îõëàæäàþùåé æèäêîñòè.
S Ïðîâåðüòå ïîäà÷ó
îõëàæäàþùåé âîäû.
Îòñóòñòâèå ïîòîêà ãàçà S Ïðîâåðüòå ãàçîâûé ê ëàïàí,
øëàíãè è ñîåäèíèòåëè.
- ïîñòîÿííî ãîðèò Ñðàáîòàëî ðåëå çàùèòû îò
òåïëîâîé ïåðåãðóçêè.
S Ïðîâåðüòå, íå çàñîðèëñÿ ëè
âîçäóøíûé ôèëüòð.
Ñëèøêîì âûñîêîå íàïðÿæåíèå
ñåòè, ïîäàâàåìîå íà èñòî÷íèê
ïèòàíèÿ.
S Ïðîâåðüòå íàïðÿæåíèå â ñåòè.
Ïîòðåáóåòñÿ îòê ëþ÷èòü
ïèòàíèå îò ñåòè, ÷òîáû
ïåðåâåñòè ñèñòåìó â èñõîäíîå
ñîñòîÿíèå.
Ñâåòîäèîäíûé èíäèêàòîð ãîðèò/ìèãàåò, ïîêà îáíàðóæèâàåòñÿ íåèñïðàâíîñòü. Èíäèêàòîð
ãàñíåò, òîëüêî êîãäà íåèñïðàâíîñòü óñòðàíÿåòñÿ è à ïïàðàò âíîâü âêëþ÷àåòñÿ â ðàáîòó.
3 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â ò å÷åíèå ãàðàíòèéíîãî ñðîêà.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
RU
ENGLISH
-- 7 --
TOCe
1 INTRODUCTION 8...................................................
1.1 Electrode or wire? 8.........................................................
1.2 The control panel 8..........................................................
1.3 Remote control unit 8........................................................
1.4 Setting ranges 8............................................................
2 FAULT INDICATION 10................................................
3 ORDERING SPARE PARTS 10..........................................
DIAGRAM 11............................................................
ORDERING NUMBER 12.................................................
-- 8 --
bi01d1ea
1 INTRODUCTION
This manual describes operation and use of the M2 control panel, installed in the
AristoFeed 30--4 and AristoFeed 48--4 wire feed units.
For general information on operation, see the operating instructions for the power
source.
1.1 Electrode or wire?
MIG/MAG welding uses a consumable electrode, wound on a bobbin ( coil).
Throughout this manual, it is referred to “wire”.
1.2 The control panel
1 Knob for selecting 2 / 4--stroke control mode
2 Knob for setting the burn--back time
3 Yellow indicating lamp -- non--specific fault indication
4 Knob for setting the inductance
5 Knob for setting the wire feed speed
6 Knob for setting the arc voltage
1.3 Remote control unit
Using a remote control unit, the primary parameters of the welding process can be
controlled from a device other than the control panel.
Aristo machines with intergral control panels should have program version 1.21 or
higher, in order for the remote control to function correctly.
When the remote control unit is connected, the power source is in remote control
mode; the buttons and knobs are blocked. The functions can only be adjusted via
the remote control unit.
1.4 Setting ranges
Welding parameter Setting range Adjustment steps
2/4--stroke 2--stroke or 4--stroke --
Gas pre--flow preset on 0.1 s not adjustable
Gas post--flow preset on < 0.1 s not adjustable
Burn--back time 0,01 -- 0,35 s stepless
Inductance -- 4 positions
Wire feed speed 0,8 -- 25,0 m/min stepless
Arc voltage 8--42V stepless
GB
-- 9 --
bi01d1ea
2--stroke or 4--stroke
With 2--stroke, the gas pre--flow begins when the welding gun trigger switch is
pressed. The welding process begins after this. When the trigger switch is released,
welding is stopped and gas post--flow starts.
With 4--stroke, the gas pre--flow begins when the welding gun trigger switch is
pressed. When the welding gun trigger switch is released, the welding process
starts. When the trigger switch is pressed again, the welding data is reduced to a
lower value. When the gun trigger switch is released, welding is stopped and gas
post--flow starts.
Gas pre--flow
Gas pre--flow is when the shielding gas flows before the arc is struck.
Gas post--flow
Gas post--flow is when the shielding gas continues to flow after the arc has gone out.
Burn--back time
Burn--back time is a delay between the time when the wire starts to decelerate (i.e.
the power to the drive motor is turned off) and when the power unit extinguishes the
arc. Too short a burn--back time results in long wire stickout after conclusion of
welding, with a risk of the wire fastening in the weld pool as it solidifies. A long
burn--back time, on the other hand, shortens the stickout but increases the r isk of the
arc jumping to the wire contact tip.
Inductance
Higher inductance results in a wider weld pool and less spatter. Lower inductance
produces a harsher sound but a stable, concentrated arc.
Wire feed speed
The wire feed speed is expressed in the linear speed of the wire in m/minute.
Creep start
Creep starting feeds out the wire at 50 % of the set speed until it makes electrical
contact with the workpiece.
Arc voltage
Higher arc voltage increases the arc length and produces a hotter and wider weld.
GB
-- 1 0 --
bi01d1ea
2 FAULT INDICATION
If the lamp: Cause Action
-- flashes
The control panel has lost contact with
the power unit or the wire feed unit.
S Check the cables. It will be
necessary to turn off the power
supply to reset the system.
The coolant flow switch has operated. S Check the cooling water flow.
No gas flow. S Check the gas valve, the hoses and
connectors.
-- is steadily lit
The thermal overload trips have opera-
ted.
S Check to see if the air filter is
clogged.
The mains voltage to the power unit is
too high.
S Check the mains voltage. It will be
necessary to turn off the power
supply to reset the system.
The LED glows / flashes as long as the fault is detected, it can only be reset if the fault is repaired and
the machine restarted.
3 ORDERING SPARE PARTS
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
GB
Diagram Ñõåìà
-- 1 1 --
bi01e11a
Control panel M2
Edition 060726
Ordering number Íîìåð çàêàçà
-- 1 2 --
bi01o
Ordering no. Denomination
0458 535 882 Control Panel M2
0458 853 070 Instruction manual SE
0458 853 071 Instruction manual DK
0458 853 072 Instruction manual NO
0458 853 073 Instruction manual FI
0458 853 074 Instruction manual GB
0458 853 075 Instruction manual DE
0458 853 076 Instruction manual FR
0458 853 077 Instruction manual NL
0458 853 078 Instruction manual ES
0458 853 079 Instruction manual IT
0458 853 080 Instruction manual PT
0458 853 081 Instruction manual GR
0458 853 082 Instruction manual PL
0458 853 083 Instruction manual HU
0458 853 084 Instruction manual CZ
0458 853 027 Instruction manual RU, GB
0458 818 990 Spare parts list control panel M2
The instruction manuals and the spare parts list are available on the Internet at www .esab.com
Under ”Products” and ”Welding & cutting equipment”, you will find a link to the page where you can
both search for and download instructions and spare parts lists.
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ESAB Control panel M2 User manual
- Category
- Welding System
- Type
- User manual
ESAB Control panel M2
The ESAB Control panel M2 is a versatile and easy-to-use control panel that is perfect for a wide range of welding applications. With its intuitive controls and comprehensive range of features, the Control panel M2 makes it easy to achieve the perfect weld every time.
Some of the key features of the Control panel M2 include:
- 2/4-stroke control mode: This allows you to choose between two different welding modes, depending on your needs.
- Adjustable inductance: This allows you to fine-tune the welding arc to achieve the desired results.
- Adjustable wire feed speed: This allows you to control the speed at which the wire is fed into the weld pool.
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