Valmar Sweety Quick 130 Operating And Maintenance Manual

Brand: Valmar

Model: Sweety Quick 130

Type: Operating And Maintenance Manual

VALMAR

HANDLING, OPERATING AND

MAINTENANCE GUIDE OF THE APPLIANCES

SWEETY quick (P. 2.6)

Italian Gelato Concepts Pty Limited

PO Box 2134 Toowong Qld 4066

ABN 48 603 731 424

www.italiangelato.com.au

[email protected]

Mob: +61 (0) 411 089 142

TABLE OF CONTENTS

INSTRUCTIONS ON HOW TO USE THE GUIDE .......................................... 5

GENERAL FEATURES AND SPECIFICATIONS ........................................... 6

2.1

GENERAL FEATURES ........................................................................ 6

2.2

IDENTIFICATION OF THE APPLIANCE ............................................. 8

2.3

TECHNICAL SPECIFICATIONS .......................................................... 9

TRANSPORTATION AND POSITIONING THE APPLIANCE ...................... 10

3.1

INSTRUCTIONS FOR PREVENTING INJURIES .............................. 10

3.2

UNLOADING THE APPLIANCE FROM THE LORRY........................ 11

3.3

UNPACKING OF THE APPLIANCE ................................................... 12

3.4

PLACEING THE APPLIANCE ............................................................ 12

REQUIREMENTS AND CONDITIONS FOR NORMAL OPERATION OF THE

APPLIANCE ......................................................................................................... 13

4.1

ENVIRONMENTAL CONDITIONS ..................................................... 13

4.2

WATER SUPPLY REQUIREMENTS ................................................. 13

4.3

ELECTRICITY SUPPLY REQUIREMENTS ....................................... 14

CONECTING THE APPLIANCE ................................................................... 15

5.1

INSTRUCTIONS FOR PREVENTING OF INJURIES ........................ 15

5.2

CONNECTING THE APPLIANCE TO THE WATER SUPPLY ........... 15

5.3

CONNECTING THE APPLIANCE TO THE POWER SUPPLY .......... 16

OPERATING THE APPLIANCE ................................................................... 17

CONTROL BOARD ...................................................................................... 18

7.1

KEYS WITH LIGHT INDICATORS ..................................................... 18

7.2

DISPLAY WITH KEYS AND LIGHT INDICATORS ............................ 19

7.3

UP and DOWN keys .......................................................................... 20

7.4

DISPLAY ............................................................................................ 20

ICE-CREAM MIXTURE PREPARATION ...................................................... 23

8.1

SETTING THE MIXTURE TREATING TEMPERATURE ................... 23

8.2

MIXTURE TREATING AT THE PRESETED TEMPERATURE .......... 23

PROTECTION OF THE APPLIANCE AND USER ....................................... 24

9.1

PROTECTION OF THE USER........................................................... 24

9.2

ELECTRICAL OVERLOAD PROTECTION ........................................ 24

9.3

THERMIC SAFETY DEVICES ........................................................... 24

9.4

PROTECTION OF THE COOLING SYSTEM .................................... 24

USE OF THE APPLIANCE ........................................................................... 24

10.1

GUIDELINES FOR THE PREVENTION OF INJURIES ..................... 25

10.2

BASIC RULES FOR OPERATING THE APPLIANCE........................ 25

10.3

PRODUCTION BASIN COVER LID ................................................... 27

10.4

OUTLET PIPE .................................................................................... 28

10.5

BEFORE APPLIANCE USAGE .......................................................... 28

10.6

SMALL AMMOUNTS OF ICE-CREAM MIXTURE ............................. 29

10.7

MIXTURE TREATING AT THE PRESETED TEMPERATURE .......... 29

10.8

MIXING .............................................................................................. 30

10.9

OUTLET OF ICE-CREAM MIXTURE ................................................. 30

CLEANING ................................................................................................... 30

11.1

GUIDELINES FOR THE PREVENTION OF INJURIES ..................... 30

11.2

CLEANING THE SURFACES ............................................................ 31

11.3

WATER PIPES USAGE FOR CLEANING PURPOSES .................... 32

11.4

CLEANING OF PARTS THAT COME IN CONTACT WITH THE ICE

CREAM ......................................................................................................... 32

11.5

PRODUCTION BASIN DISINFECTION ............................................. 39

MAINTENANCE OF THE APPLIANCE ........................................................ 39

12.1

INSTRUCTIONS FOR PREVENTION OF INJURIES ........................ 39

12.2

PROBLEMS, ERRORS AND TROUBLESHOOTING ........................ 39

12.3

REGULAR MAINTENANCE INSPECTION PLAN.............................. 40

12.4

TESTING START UP ......................................................................... 41

12.5

REGULATION OF THE WATER FEED VALVE ................................. 41

12.6

ENVIRONMENT TEMPERATURES BELOW 0°C ............................. 41

12.7

ORDERING SPARE PARTS .............................................................. 43

1 INSTRUCTIONS ON HOW TO USE THE GUIDE

Since we are in the company VALMAR aware that it is in yours as well as in our

interest that the machine would operate at its best and as cheap as possible we

have prepared this instruction manual, in order to assist you with your machine.

The instruction manual must be stored near the machine, so you will be able to

access it when needed.

Only authorized persons (operators), who know how to operate the appliance, are

allowed to handle and operate it. Operators must read and study the manual

carefully and they must follow the instructions.

The company VALMAR can’t be held responsible for any kind of damage or

injuries occurred due to non-consideration of the instruction manual.

Further to these instructions, all applicable environmental legislation and

regulations regarding safety at work must be taken into consideration.

Handling the appliance required carefulness, which is expressed in the manual

with symbols.

SYMBOLS USED IN THE GUIDE

This symbol represents important content in the manual. You should study the text

accompanied with this symbol carefully. Disregard of instructions and warning

symbols may lead to serious personal injury and damage to the appliance.

This symbol represents explicit prohibition of specific actions or operations. When

you see this symbol, special attention should be paid to what it refers.

This symbol calls your attention to the importance of the text as regards proper

handling of the appliance, but without danger of personal injury.

This symbol means that the content of the text is of a technical nature and is

related to technical specifications.

This symbol is an instruction to proceed with caution while engaging in a specific

operation referred to in the text.

This symbol means that the action to which it refers may also be carried out by

persons skilled in the operation of the appliance.

This symbol is a warning that any action or operation referred to in the text must

be carried out only by authorized servicing personnel.

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2 GENERAL FEATURES AND SPECIFICATIONS

2.1 GENERAL FEATURES

The appliance is designed exclusively for the ice cream production and the

processing of fresh ice cream. The appliance can’t be used for the

pasteurization of crude milk, but only for pasteurization of ice cream mass.

Ice-cream mass should contain already pasteurized milk. The manufacturing

company VALMAR cannot be held liable in any way for personal injuries or

damage caused to the appliance in cases when the appliance has been used for

any other purposes than those specified.

The appliance consists of:

 main construction

 side panels and top cover

 mixture producing cylinder with mixer

 electrical assembly

 hydraulic assembly (water)

 hydraulic assembly (glycol)

 cooling assembly

It is forbidden to reassemble, alter or in any way modify the appliance or any part

of the appliance without an express permission of the manufacturer.

This appliance is designed in compliance with the following European directives:

 CE 98/37 and updates,

 CEE 73/23 and updates,

 CEE 89/336 and updates,

 CEE 89/109 and updates,

and following standards:

 EN 292

 EN 294

 EN 60204

This appliance is fully compliant with all legal standards of health and operational

safety. The level of operating noise does not exceed 70 dB. Cooling is carried out

with the use of ecological gas R507 and water condenser with the possibility of

mounting air condenser.

With the intention to provide our customers with a well-tested appliance, ready for

normal operation, the initial start-up is always carried out at the factory by the

manufacturer before the product is packed and shipped to our client.

Additional start-up and appliance's adjustments can be made on the client's

premises by technicians authorized by VALMAR.

The price of the appliance does not include the initial start-up on the client's

premises.

Set the appliance in a suitable place, block it to ensure stability, and connect to the

water and power supplies. Blocked and connected appliance is ready for

operation.

The warranty does not include replacements or repairs of malfunctions

caused by incorrect connection of the appliance.

The quality and the quantity of the ice cream depend on:

 temperature of the cooling water

 temperature of air

 final temperature of the ice cream

 quantity and quality of the ice cream mixture

Put the ingredients into the mixture production cylinder, close the lid and press

START button. The appliance will produce the needed mixture based on selected

program (P.1 ~ P.21).

Appliance operations:

 simultaneous mixing and heating of the mixture until the pre-selected

temperature (max 115°C),

 simultaneous mixing and cooling of the mixture to 4°C and maintaining the

produced mass at a temperature of 4~5°C;

 possible mixing modes in production cylinder:

 constant,

 impulsive,

 fast,

 slow.

The warranty does not include replacements or repairs of malfunctions

caused by incorrect use of the appliance.

2.2 IDENTIFICATION OF THE APPLIANCE

Every appliance has its own identification label, which is fixed on the backside of

the appliance.

The ID label contains the essential technical specifications of the appliance:

 manufacturer

 manufacturers address

 model

 serial number

 power supply voltage

 nominal frequency

 maximum current

 cooling gas type

 cooling gas weight

 power

 year of production

The ID label must not be removed or damaged.

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2.3 TECHNICAL SPECIFICATIONS

The appliances essential technical specifications:

 power supply voltage (see appliance label)

 maximum current (see appliance label)

 power (see appliance label)

 nominal frequency (see appliance label)

 water consumption

 production capacity

 capacity of the pot

 weight

 dimensions

All technical specifications, such as the weight, dimensions and power of the

appliance are not mandatory for the manufacturer and may change.

All performance data is based on standard ice cream mixture production. When producing

mixtures, which include ingredients or additives that increase in volume during heating

and/or cooking, the maximum mixture quantity must be reduced in accordance with the

recipe.

* The water consumption depends on:

 the incoming water temperature

 the ice cream mixture type

 the ice cream mixture quantity

 the ice cream mixture temperature

 the required final ice cream temperature

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MODEL

WEIGHT

DIMENSION POWER

WATER FLOW

SINGLE QUANTITY VOLUME/CYCLE

SWEETY Aprox.

Kg A B C KW * l/cycle Min kg Max kg

60 QUICK 155 350

950

1030

7,2 191 20 60

130 QUICK 206 520

950

1030

12,3 370 30 130

60 QUICK - i 155 350

950

1030

3 191 20 60

60 QUICK - i 160 350

950

1030

7,2 191 20 60

130 QUICK - i

216 520

950

1030

12,3 370 30 130

180 QUICK - i

255 650

950

1030

12,3 530 50 175

3 TRANSPORTATION AND POSITIONING THE

APPLIANCE

3.1 INSTRUCTIONS FOR PREVENTING INJURIES

Pay due attention to legally required safety measures.

At work wear suitable clothing. Do not wear ties, jeweller’s chains or belts, which

could get caught in the machine.

Do not shift or dislocate the safety switches or protective parts.

Make sure that the lifting device is in good condition and that its load capacity

exceeds the weight of the appliance (refer to the technical specifications data

sheet).

Lift the appliance following the instructions for its use and maintenance. Pay

attention to the handling and handgrip locations. The use of a suitable lifting

device is recommended.

While lifting or moving the appliance do not stand under the machine.

Do not turn the appliance after holding the cables or the water hose has lifted it.

If you have to attend to any work higher up above the appliance, you should use a

suitable ladder and not the appliance for support.

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3.2 UNLOADING THE APPLIANCE FROM THE LORRY

Required devices are a hand lift for pallets and a forklift truck with load capacity of

at least 1,200 kg.

Lift the crate containing the appliance using the hydraulic palette lift and move it as

close to the open side of the lorry as possible.

Remove the hand lift from underneath and handle the crate with the forklift truck.

Make sure that the weight is focused on the holding points.

Remove the crate from the lorry with the forklift truck in reverse gear as soon as

the crate is moved out of the lorry, and lower the crate to the minimal height of

around 30 cm.

Slowly and carefully place the box containing the appliance in its place. To move

the appliance around on the premises use wheels, which are supplied with the

appliance.

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3.3 UNPACKING OF THE APPLIANCE

Upon the delivery of the appliance check if the crate was not damaged during

transportation.

The appliance is fixed to the pallet with two screws. The side covers should be

removed and the screws detached.

When the machine is unpacked, make sure that the packaging is disposed in a

suitable manner and in compliance with standards on environmental safety.

3.4 PLACEING THE APPLIANCE

Place the machine on a level solid surface with an adequate strength of at least

600 kg per m² for the weight of the machine, and position the appliance at least 60

cm away from the wall or other objects. Leave enough space in front of the

appliance to ensure comfortable access and work with the appliance.

While placing the appliance in position, block the front wheels (by pressing the

brake), which will ensure that the appliance will not be able to move.

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4 REQUIREMENTS AND CONDITIONS FOR NORMAL

OPERATION OF THE APPLIANCE

Before connecting the appliance to electricity supply, the operator must make sure

that environment requirements have been met: the temperature and humidity of

the air must be appropriate and the water supply and electricity networks comply

with all requirements for normal operation of the appliance.

When the characteristics of either the water supply or electricity network fail to

meet the requirements for normal operation, the machine must not be connected

to power supply.

4.1 ENVIRONMENTAL CONDITIONS

Prior to connecting the appliance, the temperature and the humidity of the

environment, in which the appliance will be operated, must be assessed and

checked.

If room temperature drops under 0 ºC (273K), water must be released from the

condenser.

4.2 WATER SUPPLY REQUIREMENTS

Prior to connecting the appliance to the power source, the temperature, pressure

and water flow from the water supply network must be checked.

Permitted water temperature and water pressure from the water supply network:

Water supply must be checked for all conditions that are required for alimentary

use.

Low water pressure causes the cooling system to function improperly. The cooling

gas does not condense, thus causing the compressor to overload. In such cases,

the safety pressure valve kicks in and switches off the compressor.

The results of mixture treating and ice cream production when the water pressure

is too low are not as good as when the water pressure is normal.

The maximum presence of chlorides in water is 120 ppm. Exchangers are not

suitable for the use of salt water.

min.

max.

WATER TEMPERATURE

5°C 30°C

WATER PRESSURE 100kPa (1bar) 800kPa (8bar)

WATER FLOW 750l/h

min.

max.

AIR TEMPERATURE 10°C 43°C

AIR HUMIDITY 0% 85%

4.3 ELECTRICITY SUPPLY REQUIREMENTS

Prior to connecting the appliance to the power source, the voltage and the

maximum power current allowed in the network must be checked and the

appliance must be protected externally with FUSES and the MAIN SWITCH.

Permitted voltage of three-phase appliances (400/50/3):

Permitted voltage of monophase appliances (230/50/1):

The diameter of each phase conductor must be of an appropriate dimension

(corresponding to the power of the fuses).

The MAIN SWITCH must be installed in the immediate vicinity of the appliance,

where it must be easily visible, accessible to the operator and appropriately

marked.

Magnetothermic differential FUSES (slot ≥ 3 mm) of appropriate dimensions must

be installed between the electricity network and the MAIN SWITCH.

The position of the MAIN SWITCH with the FUSES in the power circuit scheme of

the appliance:

model max. current

fuse type

SWEETY 60 QUICK (400/50/3) 16 A SLOW

SWEETY 130 QUICK (400/50/3) 25 A SLOW

SWEETY 60 QUICK – I (230/50/1) 16 A SLOW

SWEETY 60 QUICK – I (400/50/3) 16 A SLOW

SWEETY 130 QUICK – I (400/50/3)

25 A SLOW

SWEETY 180 QUICK – I (400/50/3)

32 A SLOW

nominal voltage

min. voltage

max. voltage

400V 380V (400V–5%)

420V (400V+5%)

nominal voltage

min. voltage

max. voltage

230V 220V (230V–5%)

240V (230V+5%)

THREE

PHASE

MONO-PHASE

5 CONECTING THE APPLIANCE

5.1 INSTRUCTIONS FOR PREVENTING OF INJURIES

When the characteristics of either the water supply or electricity network fail to

meet the requirements for normal operation, the machine must not be connected

to the power supply.

It is forbidden to connect the appliance to the power source when the floor around

the appliance is wet.

It is forbidden to connect the appliance to the power source if any of the side

panels and the cover is missing.

5.2 CONNECTING THE APPLIANCE TO THE WATER SUPPLY

The water supply valve is connected to the WATER SUPPLY PORT. The water

outlet pipe is connected to the WATER OUTLET PORT. All mentioned water

connections have a diameter of 3/4".

To connect the appliance to the water supply (water supply port) and the outlet to

the drain (water outlet port), use pipes capable of withstanding 1MPa and

measuring at least ½” in diameter (make sure upon the delivery that the pipes are

supplied with the appliance).

SWEETY QUICK /-i 60 SWEETY QUICK/-i 130

SWEETY QUICK/-i 180

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WATER SUPPLY

(drinkable water)

WATER INLET

(condenser)

WATER OUTLET (condenser)

(kondenz

ator)

WATER SUPPLY

(drinkable water)

WATER INLET

(condenser)

WATER OUTLET (condenser)

(kondenzator)

WATER SUPPLY

(drinkable water)

WATER OUTLET (condenser)

(kondenzator)

WATER INLET

(condenser)

If the appliance is meant to be used in areas with two separate water supplies, two

separate water connectors are built in it, one for each: a DRINKING WATER

SUPPLY PORT and a COOLING WATER SUPPLY PORT (condenser).

The valve belonging to the cooling water supply must not be connected to the

DRINKING WATER SUPPLY PORT.

The valve belonging to the drinking water supply may be connected to the

COOLING WATER SUPPLY PORT and/or to the DRINKING WATER SUPPLY

PORT.

The valve should be opened after the appliance has been connected to the water

supply system.

5.3 CONNECTING THE APPLIANCE TO THE POWER SUPPLY

Only appropriately trained technicians are allowed to connect the appliance to the

electrical current. They must follow installation instructions and observe the

occupational safety regulations applying in the country in which the appliance is

being installed. They must read the instructions carefully and above all thoroughly

familiarize themselves with the sections on REQUIREMENTS AND CONDITIONS

FOR NORMAL OPERATION OF THE APPLIANCE and the machine’s electrical

circuit scheme.

Before connecting the appliance, all attachments that might have become loose

during transportation must be checked. Attachments that may have become loose

or disconnected must be screwed back on and tightened.

Connecting instructions for five-vein cable (three-phase appliances – 400/50/3):

Connecting instructions for four-vein cable

A test start-up of the appliance is carried out by an appropriately trained electrician

who has also connected the machine so as to make sure that it is properly

connected (see the section on MAINTENANCE).

If the appliance is correctly connected to the mains the mixer in the

production cylinder should be turning in counter clockwise direction.

Phase Type Colour

L1 220 V ~ black

L2 220 V ~ brown

L3 220 V ~ grey

PE ground yellow-green

phase type color

L1 400 V ~ black

L2 400 V ~ brown

L3 400 V ~ grey

N neutral blue

PE ground yellow-green

Should the mixer is turning in clockwise direction, it is necessary to change the

connecting position of any of the two phases.

Production cylinder mixer, installed in appliances with built-in inverter, will rotate in

the counter clockwise direction regardless of the connecting position of either of

the phases.

After connecting the appliance to the electricity network, appropriately trained

electrician must also control the power consumption. The current must not exceed

the maximum allowed on the identification plate or sticker (see the section

GENERAL FEATURES AND SPECIFICATIONS).

Appliance with more than 2kW power should have fixed electrical connection.

Fuses can’t exceed manufacturer prescripted fuse power! (possible cause of fire)!

6 OPERATING THE APPLIANCE

The user operates the appliance standing in front of appliance. This position

allows user to handle the control panel, the safety switch and the water flow

regulation valve (shower).

The appliance must be always under users control during operation.

The control panel is used to display the status or the operation phase the machine

is in, to perform settings and to show messages and errors while producing ice

cream.

The safety switch is used to safely and securely switch of the electronics. The

electronics is switched off by pressing down the switch-off key in the normal

position and then depressing it. The switch will normally remain down and must be

pulled back up by hand to return to its normal position.

The shower is used for cleaning of the appliance.

SAFETY

SWITCH

CONTROL

PANNEL

7 CONTROL BOARD

The control board consists of a display with keys and keys with light indicators.

The display with keys and light indicators serves to display the status or operation

phase of the appliance, various messages and error messages during mixture

treating and for setting processing parameters for the ice cream mixture.

Keys with light indicators are used to start or terminate various functions. Pressing

such a key will activate a designated function and the indicator above the key will

light up.

7.1 KEYS WITH LIGHT INDICATORS

7.1.1 OUTLET VALVE WASHING key

Pressing this key for half a second, during any phase or operation,

will activate water flowing through to clean the valve. Water is

discharged when key is pressed.

7.1.2 CYLINDER WASHING key

Pressing this key will activate water discharge into cylinder if the

appliance is in STOP state or during heating phase. This is not

possible during cooling or temperature maintenance phase.

If washing is possible and the key is pressed twice within 2 seconds,

water inflow lasts for 3 minutes.

The operation may be terminated by pressing the same key again or

by pressing the STOP / RESET key.

7.1.3 MANUAL MIXTURE TREATING key

Pressing this key will activate the mixture treating with manually

selected temperature. The ice cream mixture is mixed and heated up

to the manually selected treating temperature between 65°C and

85°C, entered in the SET phase. As soon as the heating phase is

completed the appliance enters cooking phase. When cooking time

expires the appliance enters cooling phase.

The mixture is cooled down to 4°C and subsequently automatically

maintained at the temperature 4-5°C until is used.

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7.1.4 COOLING AND MAINTAINING key

Pressing this key will activate the ice cream mixture cooling and

maintaining. Ice cream mixture is cooled down to 4°C and then

automatically maintained at the temperature 4-5°C until is used.

7.1.5 MIXING key

Pressing this key will activate the mixer if the appliance stands still. If

the appliance is in the cooling or heating phase, pressing this key

sets the rotation speed of the mixer.

Light indicators display the selected mixing speed; when both

indicators are on, speed is set automatically as required in individual

processing phases.

7.1.6 AUTOMATIC MIXTURE TREATING key

Pressing this key will activate the mixture treating with preseted

temperature. The ice cream mixture is mixed and heated up to the

preseted treating temperature of 85°C. As soon as the heating phase

is completed the appliance enters cooling phase.

The mixture is cooled down to 4°C and subsequently automatically

maintained at the temperature 4-5°C until is used.

7.1.7 STOP / RESET key

Pressing this key will stop the operation of the appliance, regardless

of the current phase. OFF is displayed on the display. After this, any

key may be used.

7.2 DISPLAY WITH KEYS AND LIGHT INDICATORS

7.2.1 HEATING PHASE

When this indicator is lit, appliance is in the heating phase.

7.2.2 MANUAL MIXTURE TREATING

When this indicator is lit, appliance is in the cooking phase during

mixture treating with manually selected temperature.

7.2.3 COOLING PHASE

When this indicator is lit, appliance is in the mixture-maintaining

phase.

When this indicator is blinking, appliance is in the cooling phase.

7.2.4 MIXING PHASE

This light signal is lighted on if the slow hand-selected mix is chosen.

This light signal is lighted on if the fast hand-selected mix is chosen.

The user can change the mixing speed during the mixing cycle by pressing

MIXING MODE key and chose between slow, fast or automatic speed.

If automatic mode is selected, both light signals are switched on (snail and rabbit).

7.3 UP and DOWN keys

UP key

Pressing UP key:

 will stop beeping at the end of the phase;

 will stop error beeping;

 until the UP key is pressed the display shows the glycol

temperature;

 if the appliance is in STOP position, the simultaneous pressing of

the UP and COOLING AND CONSERVATION keys activates

glycol pump and the display shows Pum.

DOWN key

Pressing DOWN key:

 until the DOWN key is pressed, if the appliance is not in mixing

phase, the display shows the mixtures temperature in the pot ;

 if the appliance is in mixing phase, pressing DOWN key will

display the mixtures temperature in the pot until next pressing of

the key.

7.4 DISPLAY

7.4.1 Messages

Appliance in STOP mode

If the display shows OFF it means that the appliance is in STOP

mode.

OFF

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Valmar Sweety Quick 130 Operating And Maintenance Manual

Brand: Valmar

Model: Sweety Quick 130

Type: Operating And Maintenance Manual

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Valmar Sweety Quick 130 Operating And Maintenance Manual

Valmar Sweety Quick 130 Operating And Maintenance Manual

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