AMP - TE CONNECTIVITY 328307 Operating instructions

Brand
AMP - TE CONNECTIVITY
Model
328307
Category
Cable assembly tools
Type
Operating instructions
©2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
Instruction Sheet
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
1 of 2
LOC B
Figure 1
1. INTRODUCTION
This instruction sheet covers crimping the spare wire
caps onto the wire sizes listed in Figure 1.
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 5, REVISION SUMMARY.
2. DESCRIPTION
Each spare wire cap consists of a wire barrel and a
sleeve encased in insulating material. The insulation
is color coded to correspond with a specific wire size
range. See Figure 1.
3. CRIMPING PROCEDURE
1. Strip the wire to the dimension indicated in
Figure 1.
2. Place the tool insulation adjustment pins in the
appropriate position as indicated:
Tools 47386, 47386-2, 47387, 47387-2, and
59239-4 — No. 3
Tools 59170 and 59250 — No. 4
3. Close the tool handles until the jaws or dies
partially close, but leave enough space for the
spare wire cap to be inserted into the crimping
chamber. Refer to Detail A of Figure 2, Figure 3,
or Figure 4.
Figure 2
4. Place the wire barrel of the cap in the crimping
chamber as shown in Detail A of Figure 2, Figure
3, or Figure 4. Then, proceed with the following:
Tools 47386, 47386-2, 47387, and 47387-2
Raise the locator so that the end of the cap
rests against the recessed surface of the
locator. Refer to Detail B of Figure 2.
Tools 59170 and 59250
a. Raise the locator so that the end of the cap
rests against the recessed surface of the
locator. Refer to Detail B of Figure 3.
b. Squeeze the quick take-up trigger.
Tool 59239-4
Press the locator down so that the end of the
cap rests against the recessed surface of the
locator. Refer to Detail B of Figure 4.
SPARE
WIRE
CAP
WIRE CRIMPING TOOL
SIZE
RANGE
(AWG)
STRIP
LENGTH
RANGE
PART
NUMBER
INSTRUCTION
SHEET
328307
(Red) 22-16 7.94-8.73
[5/16-11/32]
47386-0 408-1559
47386-2
59170-0 408-1610
59250-0
328308
(Blue) 16-14 7.94-8.73
[5/16-11/32]
47387-0 408-1559
47387-2
59170-0 408-1610
59250-0
328309
(Yellow) 12-10 8.73-9.52
[11/32-3/8]59239-4 408-1261
NOTE
i
Spare Wire Caps
328307, 328308, and 328309 408-1228
09 JUN 10 Rev A
Tools 47386, 47386-2, 47387, and 47387-2
Detail A
Detail B
Spare Wire
Cap
Crimping
Chamber
Jaws Partially
Closed
Locator
Raise Locator
End of Cap
Wire
408-1228
2 of 2
Rev A
Figure 3
5. Close the tool handles until the cap is held
firmly in place. DO NOT deform the wire barrel.
6. Insert the stripped wire into the wire barrel of
the cap until it bottoms.
7. Hold the wire in position, and close the tool
handles until the ratchet releases. The handles
will open automatically.
8. Remove the crimped cap, and inspect the
crimp.
For detailed crimp inspection requirements, refer
to Application Specification 114-2157.
4. REPLACEMENT AND REPAIR
Do not use damaged or defective spare wire caps.
If damage is evident, cut the wire from the spare wire
cap and replaced it with a new one.
Do not re-terminate or re-use a spare wire cap by
removing the wire.
Figure 4
5. REVISION SUMMARY
Revisions to this instruction sheet include:
• Updated instruction sheet to corporate
requirements
• Added color codes to Figure 1
• Added NOTE to Step 5 of Section 3
• Added Sections 2 and 4
NOTE
i
Tools 59170 and 59250
Detail A
Detail B
Spare Wire
Cap
Crimping
Chamber
Dies Partially
Closed
Locator
Raise Locator
End of Cap
Wire
Tool 59239-4
Detail A
Detail B
Spare Wire
Cap
Crimping
Chamber
Dies Partially
Closed
Locator
Press Locator Down
End of Cap
Wire
  • Page 1 1
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AMP - TE CONNECTIVITY 328307 Operating instructions

Brand
AMP - TE CONNECTIVITY
Model
328307
Category
Cable assembly tools
Type
Operating instructions
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