Ohlins GG888 Mounting Instruction

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© Öhlins Racing AB. All rights reserved. Any
reprinting or unauthorized use without the
written permission of Öhlins Racing AB is
prohibited. Printed in Sweden.
Mounting Instructions GG 888_1 Issued 080805
These instructions and other documents
can be downloaded from
www.ohlins.com
Mounting Instruction
Kit Contents:
Part no. Pcs.
Shock absorber GG 888 1
C-spanner 00710-02 1
Öhlins Sticker 00197-01 2
Memo notes Sticker 01180-01 1
Owner’s manual 07251-02 1
Before installing this product, check the
contents of the kit listed below. If anything is
missing, please contact your nearest Öhlins
dealer.
SHOCK ABSORBER GG 888
for GasGas Enduro 200/300
Read the Öhlins Owner’s Manual before installing this product
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Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00 Fax +46 8 590 025 80
www.ohlins.com
with set-up data
During storage and transportation, especially
at high ambient temperature, some of the
oil and grease used for assembling may
leak and stain the packaging. This is in no
way detrimental to the product, wipe off the
excessive oil/grease with a cloth.
Set-up data
Spring preload 6½ turns (10 mm)
Rebound damping 22 clicks
Compression damping
Low speed 16 clicks
High speed 1.5 turns
Free sag and Ride height
Free sag, rear 30±5 mm
Free sag, front 30±5 mm
Ride height, rear 100-105 mm
Ride height, front 80±5 mm
Shock absorber data
Length 489 mm
Stroke 135,5 mm
INSTALL THE SHOCK ABSORBER
WARNING!
It is advisable to have an Öhlins dealer install the
shock absorber.
1
Remove the original shock absorber according
to the vehicle service manual.
2
Install the Öhlins shock absorber in the same
way as the original unit. Use the original
attachment screws.
WARNING!
Make sure that all screws are tightened to the
correct torque and that nothing fouls or restricts
movement of the shock absorber when the sus-
pension is fully compressed or extended.
ADJUSTMENTS
1
2
3
Spring preload adjustment
Use a C-spanner. Loosen the lock nut
(B). Turn the spring platform nut (A)
clockwise to increase the spring pre-
load, turn counter clockwise to decrease
it. Lock the setting with the lock nut (B).
Compression damping
Adjust on top of the reservoir. Turn
clockwise to increase damping, turn
counter clockwise to decrease.
Low speed: Turn the slotted centre
screw
High speed: Turn the hexagon screw
Rebound damping
Turn the wheel on the piston shaft above
the end-eye/bracket. Turn clockwise
to increase damping, turn counter
clockwise to decrease.
A
B
Spring preload is the difference
between A and B;
A Free spring length
B Installed spring length
A-B = Spring preload
preload
2
3
WARNING!
When delivered, the Öhlins shock absorber is
dialed to the recommended settings for the spe-
cific make and model of the motorcycle. Before
riding, always ensure that the basic settings
made by Öhlins are intact.
To set the adjuster:
The turn adjusters have a normal right
hand thread. Turn the damping adjusters
clockwise to fully closed (position zero
[0]). Then, turn counter clockwise to open,
and count the clicks until you reach the
recommended number of clicks. See Set-up
Do not use force, delicate sealing surfaces can
be damaged. Handtighten only.
B
A
1
/