Mira 915 Installation & User Guide

Category
Sanitary ware
Type
Installation & User Guide
1
IMPORTANT
Installer: This Manual is the property of the customer
and must be retained with the product for
maintenance and operational purposes.
915 SERIES
PRODUCT MANUAL
2
INTRODUCTION
Rada Thermostatic mixing valves are specified to meet the optimum standards of
safety, comfort and economy as demanded by today’s users. All Rada products
are designed, manufactured and supported in accordance with accredited
BS EN ISO 9001:1994 Quality systems.
This manual covers all Rada 915 series shower controls manufactured from
October 1996.
A 1/2" thermostatic mixing valve employing the unique "thermoscopic"
temperature sensor to provide water at safe, accurate temperatures for
ablutionary or process requirements. An adjustable maximum temperature stop is
provided which limits the temperature to the desired level.
Product range
Rada 915: Surface mounted control for connection to exposed
pipework.
Rada 915 Z: Surface mounted control for connection to concealed
pipework.
Rada 915 B: Built-in shower control for connection to concealed pipework.
Rada 915 BAHT: Built-in shower control for connection to concealed pipework.
Rada 915 DV: Surface mounted control with a drain valve for connection to
exposed pipework.
DESCRIPTION
3
Rada products are precision-engineered and should give continued superior and
safe performance, provided:
1. They are installed, commissioned, operated and maintained in accordance with
the recommendations given in this Manual.
2. Periodic attention is given, as necessary, to maintain the product in good functional
order. Recommended guidelines are given in the MAINTENANCE section.
The function of a thermostatic mixing valve is to deliver water consistently at a
safe temperature.
In keeping with every other mechanism, it cannot be considered as being
functionally infallible and as such, cannot totally replace the vigilance of nursing/
supervisory staff where that is necessary.
Provided it is installed, commissioned, operated and maintained within these
recommendations, the risk of failure, if not eliminated, is reduced to the minimum
achievable.
SAFETY : WARNINGS
4
INDEX
page
SPECIFICATION
Important Points 6
Normal Operating Conditions 6
Operating Parameters:
- Pressures/Flow Rates 7
- Temperatures 7
Connections 7
Standard Connections 8
Dimensions 9
PACK CONTENTS
915 Shower Control 13
915 B and 915 BAHT Shower Control 14
915 Z Shower Control 15
915 DV Shower Control 16
INSTALLATION
General 17
Surface Mounted Shower Control (915 and 915 DV) 18
Surface Mounted Shower Control (915 Z) 24
Built-in Shower Control (915 B and 915 BAHT) 26
COMMISSIONING
Maximum Temperature 32
Maximum Temperature Setting 32
915 Drain Valve 33
OPERATION 34
FAULT DIAGNOSIS 35
MAINTENANCE
General 38
Preventative/Precautionary Maintenance 38
(Planned Maintenance Programmes)
Maintenance Procedures 39
- Flow cartridge assembly 39
- Radatherm cartridge assembly 41
- Drain valve 44
5
ACCESSORIES 46
SPARE PARTS
915 Spare Parts List 48
915 Spare Parts Diagram 49
915 DV Spare Parts List 50
915 DV Spare Parts Diagram 51
915 Z Spare Parts List 52
915 Z Spare Parts Diagram 53
915 B and 915 BAHT Spare Parts List 54
915 B and 915 BAHT Spare Parts Diagram 55
915 H Conversion Kit Spare Parts List 56
915 H Conversion Kit Spare Parts Diagram 56
CUSTOMER CARE Back Cover
6
SPECIFICATION
Important Points:
1. The installation, commissioning and maintenance of this product must be
carried out in accordance with instructions given in this Manual, and must
be conducted by designated, qualified and competent personnel.
2. Installations must comply with all Local/National Water Supply Authority
Regulations/Bye-laws, and Building and Plumbing (UK: BS6700) Regulations.
3. Rada products are precision-engineered and should give continued superior and
safe performance, provided:
- they are installed, commissioned, operated and maintained in accordance with
these recommendations
- periodic attention is given as necessary to maintain the product in good functional
order. Recommended guidelines are given in the MAINTENANCE section.
4. WARNING: Continued use of this product in conditions outside the limits listed in
this section can severely affect the performance and reduce the effective service
life, and can present potential risk to users.
5. Suitable for use with most modulating Instantaneous Gas Water Heaters. For
information on Multipoint Electric Water Heaters, refer to Data Sheet P1992. For
information on other specific applications or suitability, refer to Caradon Mira
Limited, or Local Agent.
6. Disinfectants: In applications where system chemical disinfection is practised,
chlorine can be used (calculated chlorine concentration of 50 mg/l [ppm]
maximum in water, per one hour dwell time, at service interval frequency). Such
procedures must be conducted strictly in accordance with the information supplied
with the disinfectant and with all relevant Guidelines/Approved Codes of Practice.
If in any doubt as to the suitability of chemical solutions, refer to Caradon Mira
Limited, or Local Agent.
Normal Operating Conditions are considered as:
- inlet maintained pressures nominally balanced to within 10% of each other
during flow
- a differential of approximately 50°C between the hot and cold inlet
temperatures, and with differentials of 15 to 35°C between the blend setting
and either supply
- daily usage of 1-6 hours
- installation and usage environment not subject to extremes of temperature,
unauthorised tampering or wilful abuse.
7
Operating Parameters: Pressures/Flow Rates
For optimum performance, maintained supply pressures should be nominally equal.
Recommended Maximum Flow Rate: 40 litres/minute.
Recommended Maximum Static Pressure: 8.0 bar.
Recommended Supply Pressure Range: 0.1 - 8.0 bar when used with Rada
fittings.
Recommended Maximum Pressure Loss Ratio 10:1 in favour of either supply.
Operating Parameters: Temperatures
Optimum performance is obtained when temperature differentials of 20°C or more
exist between blend and either supply. Blend control accuracy will begin to diminish
at temperature differentials below 10°C.
Blend Temperature Range: between ambient cold and approximately 60°C,
according to hot water supply temperature.
Optimum Thermostatic Control Range: 30 - 85°C. A high temperature
thermoscopic assembly is available for hot water temperatures up to 100°C
Recommended Minimum Cold Water Temperature: 1°C.
Recommended Maximum Hot Water Supply Temperature: 85°C.
Note: Thermostats fitted as standard can accept temporary temperature excursions
above 85°C without damage, however operation at such elevated supply
temperatures is not recommended. For reasons of general safety, hot water storage
temperatures should ideally be maintained at between 60-65°C where serving
ablutionary applications.
Connections:
Rada 915: Inlets: 15mm compression or 1/2" BSP male.
Outlets: 1/2" BSP male.
Rada 915 Z: Inlets: 1/2" BSP male using offset connectors.
Outlets: 1/2" BSP male.
Rada 915 B and 915 BAHT: Inlets: 1/2" BSP internal.
Outlets: 1/2" BSP internal.
Rada 915 DV: Inlets: 1/2" BSP male.
Outlets: 1/2" BSP male.
8
Standard Connections are:
hot - left (marked red)
cold - right (marked blue)
Note! Should the supplies be reversed then the mixing valve will not be able
to control temperature.
All models can operate in any plane, and may be inverted if necessary for
pipework layout convenience, provided hot and cold pipework is connected to the
appropriate inlets (hot - red, cold - blue).
9
Dimensions:
915
96 mm
61 mm
78 mm
143 mm
129 mm
245 mm
91 mm
36 mm
10
915 B and 915 BAHT
73 to 92 mm
62 mm
46 mm
124 mm
180 mm
80 mm
20 mm
46 mm
46 mm
73 to 92 mm
80 mm
204 mm
11
915 Z
112 mm
70 mm
115 to 165 mm
245 mm
91 mm
50 mm
62 mm
12
915 DV
96 mm
36 mm
61 mm
129 mm
245 mm
95 mm
185 mm
30 mm
78 mm
13
PACK CONTENTS
2 x Conical Connectors
2 x Olives
2 x 1/2" BSP Inlet
Connector Nipples
2 x Gasket
(with larger aperture)
1 x Elbow Plug
2 x Fibre Gaskets
(with smaller aperture)
1 x Elbow Trim
1 x Outlet Elbow
2 x Fixing Screws
2 x Wall Plugs
1 x 3 mm A/F
Hexagon Wrench
1 x Nameplate
1 x Gasket
(outlet nipple)
1 x Outlet Nipple
1 x 915 Shower Control
Tick the appropriate boxes to familiarize yourself with the part names and to
confirm that the parts are included.
915
14
1 x 3 mm A/F
Hexagon Wrench
2 x Fixing Screws
1 x 915 B Shower Control
with Building-in Shroud
2 x Retaining Screws
1 x Concealing Plate
1 x Seal (foam)
1 x Concealing
Plate Trim
1 x Concealing
Plate Insert
2 x Wall Plugs
915 B and 915 BAHT
Tick the appropriate boxes to familiarize yourself with the part names and to
confirm that the parts are included.
15
1 x Elbow Plug
1 x Nameplate
1 x Outlet Elbow
1 x Elbow Trim
1 x Outlet Nipple
2 x Offset Connectors
2 x Pipe Concealing Plates
1 x 915 Z Shower Control
1 x Gasket
(outlet nipple)
2 x Fibre Gaskets
(with smaller aperture)
1 x 3 mm A/F
Hexagon Wrench
915 Z
Tick the appropriate boxes to familiarize yourself with the part names and to
confirm that the parts are included.
16
1 x Nameplate
2 x Fixing Screws
2 x Wall Plugs
1 x Outlet Nipple
1 x Gasket
(outlet nipple)
1 x Outlet Elbow
1 x Elbow Plug
2 x Fibre Gaskets
(with smaller aperture)
1 x Elbow Trim
1 x 3 mm A/F
Hexagon Wrench
2 x 1/2" BSP Inlet
Connector Nipples
2 x Conical Connectors
2 x Olives
2 x Gaskets
(with larger aperture)
1 x Drain Valve
1 x 915 DV
Shower Control
915 DV
Tick the appropriate boxes to familiarize yourself with the part names and to
confirm that the parts are included.
17
INSTALLATION
General
Installation must be carried out in accordance with these instructions, and
must be conducted by designated, qualified and competent personnel.
1. Before commencing, assure that the installation conditions comply with the
information given in the SPECIFICATION section.
2. Care must be taken during installation to prevent any risk of injury or damage.
3. The mixing valve should be positioned for easy access during use and
maintenance. All routine maintenance procedures can be conducted with the
mixing valve body in place. For built in models, allow a minimum 150 mm frontal
clearance to enable removal of the Radatherm Cartridge assembly and Flow
Cartridge assembly from the mixing valve body during maintenance. With exposed
models allow 130 mm clearance to the side of the temperature control knob and
100 mm clearance to the inside of the flow control knob.
4. Conveniently situated isolating valves must be provided for maintenance.
5. The use of supply line or zone strainers will reduce the need to remove debris at
each mixing valve point. The recommended maximum mesh aperture dimension
for such strainers is 0.5 mm.
6. Pipework must be rigidly supported.
7. Pipework dead-legs must be kept to a minimum.
8. Supply pipework layout should be arranged to minimise the effect of other outlet
usage upon the maintained pressures at the mixing valve inlets.
9. Inlet and outlet threaded joint connections should be made with PTFE tape or
liquid sealant. Do not use oil-based, non-setting jointing compounds.
10. To eliminate pipe debris it is essential that supply pipes are thoroughly
flushed through before connection to the mixing valve.
11. Determine whether the hot or cold water services will be connected to the shower
control from the top (falling) or from the bottom (rising). The hot water service
must always be connected to the hot inlet marked with a red indicator which is
adjacent to the temperature control knob.
12. Before deciding the final positioning of the shower control, please bear in mind
the positioning of the shower control and shower fittings.
18
13. For the 915 DV:
- The drain valve must be mounted vertically with the drain holes pointing
downwards. Clearance must be left under the valve to access the adjusting
screw and to service the valve.
- The maximum distance between the spray head and the drain valve must be
1.5 m.
- The minimum head required between the base of the cold water cistern and
the drain valve must be 1.5 m.
- The valve must be installed over a 'wet' area.
- The valve can only be fitted after a flow closure device and must be fitted to
the lowest point in the system for correct drainage.
Surface Mounted Shower Control (915 and 915 DV)
Rising bottom inlet and falling top inlet supplies
(Refer to Figures 1 and 2)
1. Remove the backplate with the 3 mm A/F hexagon wrench (supplied) by
releasing anti-clockwise the two recessed grub screws which locate against the
spigots.
2. Mark the final fixing position on the wall surface using the backplate as a template.
Mark through the backplate the position of the two smaller diagonal fixing holes.
3. Drill and suitably plug the two marked fixing holes. Secure the backplate to the
wall by using the two fixing screws and wall plugs provided.
4. Locate the shower control onto the backplate and secure by tightening clockwise
the two recessed grub screws.
5. Remove and discard the two plastic inlet concealing caps.
6. Thoroughly flush the incoming hot and cold water supplies before final
connection of the shower control.
7. Assemble the components of the 1/2" BSP straight couplings, (conical
connectors) in the following sequence for each inlet:-
- With the flat face of the 1/2" BSP inlet connector nipple facing the shower
controls inlet, fit the gasket with the larger aperture against the shoulder of
the nipple.
- Ensuring that the compression taper faces outermost, screw in clockwise,
the 1/2" BSP inlet connector nipple using a 12 mm A/F hexagon wrench (not
supplied).
8. Slide the conical connector, then the olive, over the supply pipe. If necessary,
smear liquid jointing on the supply pipe end and the outside of the olive.
19
Installation (915) - Rising Bottom Inlet and Falling Top Inlet
Figure 1
Rising Bottom Inlet Supply
Falling Top Inlet Supply
Supply Pipe
Conical
Connector
Olive
1/2" BSP Inlet
Connector
Nipple
Gasket
Fibre Gasket
Elbow Trim
Outlet Elbow
Fibre Gasket
Elbow Plug
Nameplate
Outlet Nipple
Gasket
Shower Control
3 mm A/F
Hexagon Wrench
Wall Plug
Backplate
Fixing Screw
Grub
Screw
20
Installation (915 DV) - Falling Top Inlet
Figure 2
Falling Top Inlet Supply
Supply Pipe
Conical
Connector
Olive
1/2" BSP Inlet
Connector
Nipple
Outlet Nipple
Gasket
Gasket
Outlet Elbow
Fibre Gasket
Elbow Plug
Nameplate
Fibre Gasket
Elbow Trim
Drain Valve
Shower Control
Backplate
Fixing Screw
3 mm A/F
Hexagon Wrench
Wall Plug
Grub
Screw
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Mira 915 Installation & User Guide

Category
Sanitary ware
Type
Installation & User Guide

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