American Magnetics 05100PS-430-601 Installation, Operation And Maintenance Instructions

American Magnetics, Inc.

P.O. Box 2509, 112 Flint Road, Oak Ridge, TN 37831-2509, Tel: 865-482-1056, Fax: 865-482-5472

Rev. 5; Issue: November 28, 2011

MODEL 05100PS-430-601

HIGH STABILITY

INTEGRATED POWER

SUPPLY SYSTEM

INSTALLATION, OPERATION, AND

MAINTENANCE INSTRUCTIONS

EXCELLENCE IN MAGNETICS AND CRYOGENICS

Rev. 5 iii

Table of Contents

Table of Contents............................................................................... iii

List of Figures.................................................................................... ix

List of Tables...................................................................................... xi

Foreword........................................................................................... xiii

Purpose and Scope ............................................................................. xiii

Contents of this Manual .................................................................... xiii

General Precautions........................................................................... xiv

Safety Summary................................................................................. xvi

Introduction......................................................................................... 1

1.1 Model 05100PS-430-601 Integrated Power Supply System Features 1

1.1.1 Digitally-Controlled................................................................... 1

1.1.2 Superior Resolution and Stability ............................................ 1

1.1.3 Intuitive Human-Interface Design........................................... 1

1.1.4 Flexibility................................................................................... 2

1.1.5 Standard Remote Interfaces..................................................... 2

1.1.6 Programmable Safety Features................................................ 2

1.1.7 Condition-Based Magnet Auto-Rampdown.............................. 2

1.1.8 Model 05100PS-430-601 General Description ......................... 3

1.1.9 Power Supply System Rack Front Panel Layout .............. 4

1.2 Model 430 Front Panel Layout............................................................. 5

1.3 Model 430 Rear Panel Layout ............................................................. 6

1.4 Power Supply Unit Front Panel Layout .............................................. 7

1.5 Model 601 Energy Absorber Front Panel Layout ............................... 8

1.6 System Specifications @ 25°C ............................................................ 9

1.7 Operating Characteristics ................................................................. 10

1.7.1 Dual-Quadrant Operation ...................................................... 10

Installation......................................................................................... 13

2.1 Inspecting and Unpacking.................................................................. 13

2.2 Power Supply System Mounting ........................................................ 13

2.3 Power Requirements........................................................................... 14

2.3.1 Changing the Model 430 Programmer Operating Voltage ... 14

2.4 Collecting Necessary Information...................................................... 14

2.5 System Interconnects.......................................................................... 15

2.5.1 High-Stability Bipolar Supply ................................................ 15

1 Table of Contents

iv Rev. 5

Table of Contents

2.6 Special Configurations.........................................................................18

2.7 Superconducting Magnets with No Persistent Switch ......................18

2.8 Short-Circuit or Resistive Load...........................................................19

2.9 Power-Up and Test Procedure ............................................................20

Operation............................................................................................25

3.1 System Power On/Off Sequence .........................................................25

3.1.1 Model 430 Programmer Power On/Off....................................25

3.1.2 Energizing Power Supply and Components ...........................26

3.2 Model 430 Programmer Default Display............................................27

3.2.1 Field / Current Display ............................................................27

3.2.2 Voltage Display ........................................................................28

3.2.3 Status Indicator .......................................................................29

3.2.4 Main Display ............................................................................29

3.3 Entering Numeric Values....................................................................29

3.4 Using Fine Adjust Knob to Adjust Numeric Values ..........................31

3.5 Entering Picklist Values......................................................................32

3.6 Single-key Commands / Menu.............................................................33

3.6.1 Persistent Switch Control Key ................................................33

3.6.2 Target Field Setpoint Key ......................................................35

3.6.3 Ramp / Pause Key ....................................................................36

3.6.4 Ramp To Zero Key....................................................................36

3.7 SHIFT-key Commands / Menus..........................................................37

3.7.1 Ramp Rate SHIFT-key ............................................................37

3.7.2 Voltage Limit SHIFT-key ........................................................41

3.7.3 Reset Quench SHIFT-key ........................................................41

3.7.4 Increment Field SHIFT-key ....................................................42

3.7.5 Field <> Current SHIFT-key...................................................42

3.7.6 Decrement Field SHIFT-key ...................................................42

3.7.7 Field Units SHIFT-key ............................................................43

3.7.8 Persistent Switch Heater Current SHIFT-key.......................43

3.7.9 Stability SHIFT-key.................................................................43

3.7.10 Vs <> Vm SHIFT-key...............................................................43

3.7.11 Volt Meter SHIFT-key .............................................................43

3.7.12 Fine Adjust SHIFT-key............................................................44

3.7.13 Persist. Switch Control SHIFT-key ........................................44

3.8 LED Indicators.....................................................................................44

3.8.1 Power-on Indicator...................................................................44

3.8.2 Magnet Status Indicators ........................................................44

3.8.3 SHIFT Indicator.......................................................................45

Rev. 5 v

Table of Contents

3.9 Setup Menu ......................................................................................... 45

3.9.1 Entering / Exiting Setup Menu .............................................. 46

3.9.2 Menu Navigation..................................................................... 46

3.10 Setup Submenu Descriptions ............................................................. 46

3.10.1 Supply Submenu ..................................................................... 47

3.10.2 Load Submenu......................................................................... 52

3.10.3 Misc Submenu ......................................................................... 63

3.10.4 Net Settings Submenu ............................................................ 72

3.10.5 Net Setup Submenu ................................................................ 74

3.11 Example Setup .................................................................................... 76

3.12 Ramping Functions ............................................................................ 79

3.12.1 Ramping States and Controls ................................................ 79

3.12.2 Manual Ramping..................................................................... 80

3.12.3 Automatic Ramping ................................................................ 80

3.12.4 Ramping to Zero ...................................................................... 81

3.12.5 Fine Adjust of Field / Current in Holding Mode.................... 81

3.13 Persistent Switch Control................................................................... 81

3.13.1 Procedure for Initial Heating of the Switch .......................... 82

3.13.2 Procedure for Entering Persistent Mode .............................. 82

3.13.3 Procedure for Exiting Persistent Mode ................................. 85

3.13.4 Toggling the State of the Persistent Switch Heater.............. 88

3.14 Ramping Functions Example ............................................................ 89

3.15 Quench Detection ............................................................................... 90

3.15.1 External Quench Detection..................................................... 91

3.15.2 Disabling Internal Quench Detection .................................... 91

3.16 External Rampdown .......................................................................... 92

3.16.1 External Rampdown while in Persistent Mode .................... 92

3.16.2 External Rampdown while not in Persistent Mode .............. 94

3.17 Summary of Operational Limits and Default Settings..................... 94

Remote Interface Reference ............................................................ 97

4.1 SCPI Command Summary ................................................................. 97

4.2 Programming Overview.................................................................... 104

4.2.1 SCPI Language Introduction................................................ 104

4.2.2 SCPI Status System.............................................................. 104

4.2.3 Standard Event Register ...................................................... 107

4.2.4 Command Handshaking ....................................................... 108

4.3 RS-232 Configuration ....................................................................... 110

4.3.1 Serial Connector.................................................................... 110

4.3.2 Termination Characters........................................................ 110

vi Rev. 5

Table of Contents

4.4 Ethernet Configuration .....................................................................110

4.4.1 Ethernet Connector................................................................111

4.4.2 Termination Characters ........................................................111

4.5 Command Reference ..........................................................................112

4.5.1 System-Related Commands...................................................112

4.5.2 Status System Commands.....................................................113

4.5.3 SETUP Configuration Commands and Queries...................114

4.5.4 Protection Commands and Queries.......................................119

4.5.5 Ramp Configuration Commands and Queries......................124

4.5.6 Ramping State Commands and Queries...............................128

4.5.7 Switch Heater Command and Query ....................................129

4.5.8 Quench State Commands and Queries .................................130

4.5.9 Rampdown State Queries ......................................................130

4.5.10 Trigger Functions...................................................................132

4.6 Error Messages ..................................................................................134

4.6.1 Command Errors....................................................................134

4.6.2 Query Errors ..........................................................................135

4.6.3 Execution Errors ....................................................................136

4.6.4 Device Errors..........................................................................136

Service..............................................................................................139

5.1 System Component Maintenance .....................................................139

5.1.1 Model 430 Programmer Routine Maintenance.....................139

5.1.2 Model 08150PS Power Supply Routine Maintenance ..........139

5.1.3 Model 601 Energy Absorber Routine Maintenance..............139

5.2 Troubleshooting Hints .......................................................................139

5.2.1 Electrostatic Discharge Precautions .....................................140

5.2.2 The Model 430 does not appear to be energized...................140

5.2.3 FAILURE TO LOAD message displayed after power-up ....142

5.2.4 Power supply unstable - magnet voltage oscillates..............142

5.2.5 The power supply system will not charge the magnet.........143

5.2.6 Cannot charge the magnet at the selected ramp rate..........143

5.2.7 Cannot discharge the magnet at the selected ramp rate.....144

5.2.8 Cannot charge the magnet to desired field...........................144

5.2.9 Cannot place the magnet in persistent mode. ......................144

5.2.10 Cannot bring the magnet out of persistent mode.................145

5.2.11 The magnet quenches for no apparent reason......................145

5.2.12 Cannot lower the magnet field ..............................................145

5.2.14 The Model 601 FAULT LED energized with audible alarm146

5.2.15 There is excessive LHe boil-off during operation. ................146

5.2.16 Cannot display the magnetic field strength, only current...147

5.2.17 Cannot use remote communications commands. .................147

5.2.18 Magnet current drifts unacceptably while PSwitch cooling 148

5.2.19 Model 430 appears to lock up when connecting to network 148

Rev. 5 vii

Table of Contents

5.3 Additional Technical Support........................................................... 148

5.4 Return Authorization........................................................................ 149

Appendix.......................................................................................... 151

A.1 Magnet Station Connectors ......................................................... 151

A.2 LHe Level / Temp Connectors ...................................................... 152

A.3 Current Transducer Signal Connector ........................................... 153

A.4 Current Transducer Power Connector ............................................ 154

A.5 Program Out Connector ................................................................... 155

A.6 Quench I/O Connector....................................................................... 156

A.6.1 External Quench Detection Input ........................................ 156

A.6.2 External Rampdown Input ................................................... 157

A.6.3 External Quench Detection Output ..................................... 158

A.7 Aux Inputs Connector....................................................................... 159

A.8 Ethernet Connector ...................................................................... 160

A.9 RS-232 Connector.............................................................................. 160

A.10 Abbreviations and Acronyms used in this Manual ......................... 161

A.11 Model 430 Programmer Specifications ......................................... 165

A.12 Power Supply Details........................................................................ 167

A.12.1 Model 08150PS Electrical Specifications ............................. 168

A.12.2 Model 08150PS Dimensional Specifications........................ 171

A.13 Model 601 and Energy Absorption .................................................. 173

A.13.1 Model 601 Specifications....................................................... 173

A.13.2 Model 601 Energy Absorber Functional Description ......... 174

A.14 Remote Computer Communication with the Model 430................. 177

A.14.1 Communication via RS-232 .................................................. 177

A.14.2 Communication via Ethernet ............................................... 180

A.15 Upgrading the Model 430 Firmware via FTP ................................. 183

A.15.1 Hardware and Software Requirements................................ 183

A.15.2 Preparation............................................................................ 184

A.15.3 Procedure ............................................................................... 185

A.16 Upgrading the Model 430 Firmware via Flash Card Reader ......... 190

A.16.1 Hardware and Software Requirements................................ 190

A.16.2 Preparation............................................................................ 190

A.16.3 Procedure ............................................................................... 191

viii Rev. 5

Table of Contents

A.17 Model 430 Remote Control Application ............................................194

A.18 Model 430IP Power Supply Programmer .........................................197

A.19 Persistent Switch Operation Flowchart ...........................................200

Index ................................................................................................203

Rev. 5 ix

List of Figures

Figure 1-1 Typical Model 05100PS-430-601 System Rack Layout ......................... 4

Figure 1-2 Model 08150PS Front Panel ................................................................... 7

Figure 1-3 Model 601 Front Panel Layout ............................................................... 8

Figure 1-4 The Four Regions, or Quadrants, of System Operation. ..................... 10

Figure 1-5 Dual-Quadrant System with Resistive Shunt...................................... 10

Figure 1-6 Dual-Quadrant System with Precision Current Transducer Option.. 11

Figure 2-1 Bipolar High-Stability System Interconnections ................................. 16

Figure 3-1 Default Display. ..................................................................................... 27

Figure 3-2 Numeric Keypad and Associated Keys ................................................. 30

Figure 3-3 Menu Navigation Keys .......................................................................... 32

Figure 3-4 Single Input Keys .................................................................................. 33

Figure 3-5 SHIFT-Key Functions ........................................................................... 37

Figure 3-6 Magnet Status LED Indicators. ............................................................ 44

Figure 3-7 Setup Menu Structure........................................................................... 47

Figure 3-8 Example Power Supply Outputs........................................................... 50

Figure 3-9 Stability Setting vs. Magnet (with PSwitch) Inductance .................... 53

Figure 3-10 Typical Power Supply Self-Limits ........................................................ 55

Figure 3-11 Magnet Current Rating Set Within Supply Range.............................. 56

Figure 3-12 Example Current Limit Setup .............................................................. 57

Figure 3-13 Example Magnet Specification Sheet. .................................................. 77

Figure 3-14 Ramping to two different target field/current settings........................ 89

Figure 4-1 The Model 430 Programmer Status System. ..................................... 105

Figure 4-2 Asterisk Indicating Model 430 in Remote Mode ................................ 113

Figure A-1 Model 08150PS Terminal Block Connections .................................... 170

Figure A-2 Model 08150PS Dimensions - Front and Rear Views ........................ 171

Figure A-3 Model 08150PS Dimensions - Top and Side Views............................ 172

Figure A-4 Loop Voltages - Actively Discharging (with Model 601).................... 174

Figure A-5 Loop Voltages - Magnet Charging ...................................................... 175

Figure A-6 Loop Voltages - Magnet Charged (Steady State) ............................... 175

Figure A-7 Loop Voltages - Magnet Passively Discharging ................................. 176

Figure A-8 http:// - IP Address or System Name Entry ....................................... 195

Figure A-9 Initial Screen for Browser Access of the Model 430........................... 196

Figure A-10 Model 430IP Front Panel .................................................................... 197

Figure A-11 Browser Depiction of the Model 430 ................................................... 197

Figure A-12 http:// - System Name Entry ............................................................... 198

Figure A-13 Initial Screen for Browser Access of the Model 430IP....................... 198

Figure A-14 Browser Control of the Model 430IP .................................................. 199

Figure A-15 Persistent Switch Operation Flowchart, Page 1 ................................ 200

Figure A-16 Persistent Switch Operation Flowchart, Page 2 ................................ 201

Figure A-17 Persistent Switch Operation Flowchart, Page 3 ................................ 202

1 List of Figures

x Rev. 5

List of Figures

Rev. 5 xi

List of Tables

Table 1-1 Model 430 Front Panel Description ........................................................5

Table 1-2 Model 430 Zero Flux Version Rear Panel Description........................... 6

Table 1-3 Power Supply Front Panel Controls and Indicators .............................. 7

Table 3-1 Description of Status Indicators ...........................................................29

Table 3-2 Select Supply picklist values and associated parameters. .................. 49

Table 3-3 V-V Mode Input Range Picklist Values ................................................52

Table 3-4 Maximum Recommended Stability Setting Changes .........................54

Table 3-5 Example Setup Configuration...............................................................78

Table 3-6 Ramp modes and descriptions...............................................................80

Table 3-7 Summary of Model 430 Programmer Limits and Defaults ................. 95

Table 4-1 Bit Definitions for the Status Byte Register ...................................... 106

Table 4-2 Bit Definitions for the Standard Event Register ............................... 108

Table 4-3 Return Values and Meanings for SUPPly:TYPE? Query.................. 115

Table 4-4 Return Values and Meanings for SUPPly:MODE? Query.................. 116

Table 4-5 Return Values and Meanings for STATE? Query............................... 129

Table 4-6 Model 430 Programmer Trigger Function Bit Definitions ................ 132

Table 5-1 V-V Mode Input Range Picklist Values ..............................................141

Table A-1 Magnet Station Connectors Pin Definitions.......................................151

Table A-2 LHe Level / Temp Connectors Pin Definitions................................... 152

Table A-3 Current Transducer Signal Connector Pin Definitions..................... 153

Table A-4 Current Transducer Power Connector Pin Definitions ..................... 154

Table A-5 Program Out Connector Pin Definitions ............................................ 155

Table A-6 Quench I/O Connector Pin Definitions ............................................... 156

Table A-7 Aux Inputs Connector Pin Definitions ............................................... 159

Table A-8 Ethernet RJ-45 Connector Pin Definitions ........................................ 160

Table A-9 RS-232 Connector Pin Definitions ......................................................160

Table A-10 PC (DB9)-to-Model 430 RS-232 Cable Connections........................... 161

Table A-11 Abbreviations and Acronyms ..............................................................161

Table A-12 Model 430 Programmer Specifications @ 25°C ................................. 165

Table A-13 Model 08150PS Power Supply Specifications .................................... 168

Table A-14 Model 601 Energy Absorber Specifications ........................................ 173

1 List of Tables

xii Rev. 5

List of Tables

Rev. 5 xiii

Foreword

Purpose and Scope

This manual contains the operation and maintenance instructions for the

American Magnetics, Inc. Model 05100PS-430-601 High-Stability Power

Supply System with zero flux current sensing system. The user is

encouraged to contact an authorized AMI Technical Support

Representative for information regarding specific configurations not

explicitly covered in this manual.

Contents of this Manual

Introduction introduces the reader to the functions and characteristics of

the Model 430 Power Supply Programmer and the Power Supply System.

It provides illustrations of the front and rear panel layouts as well as

documenting the performance specifications. Additional information is

provided in the form of system circuit diagrams.

Installation describes how the Model 430 Power Supply Programmer is

unpacked and installed in conjunction with ancillary equipment in typical

superconducting magnet systems. Block-level diagrams document the

interconnects for various system configurations.

Operation describes how the Model 430 Programmer is used to control a

superconducting magnet. All Model 430 Programmer displays and controls

are documented. The ramping functions, persistent switch heater controls,

and the quench detect features are also presented.

Remote Interface Reference documents all remote commands and

queries available through the Model 430 Programmer RS-232 and

Ethernet interfaces. A quick-reference summary of commands is provided

as well as a detailed description of each.

Service provides guidelines to assist the user in troubleshooting possible

system and Model 430 Programmer malfunctions. Information for

contacting AMI Technical Support personnel is also provided.

Appendix provides additional details and/or procedures in the following

areas:

1. Model 430 Programmer rear panel connectors.

2. Individual power supply unit specifications

xiv Rev. 5

Foreword

General Precautions

3. Model 601 specifications

4. Establishing RS-232 or Ethernet communications with the Model

430.

5. Model 430 firmware upgrade.

6. Abbreviations and acronyms used in this manual.

7. Persistent switch operation (flow diagram).

General Precautions

Cryogen Safety

The two most common cryogenic liquids used in superconducting magnet

systems are nitrogen and helium. Both of these cryogens are extremely

cold at atmospheric pressure (−321°F and −452°F, respectively). The

following paragraphs outline safe handling precautions for these liquids.

Personnel handling cryogenic liquids should be thoroughly instructed and

trained as to the nature of the liquids. Training is essential to minimize

accidental spilling. Due to the low temperature of these materials, a

cryogen spilled on many objects or surfaces may damage the surface or

cause the object to shatter, often in an explosive manner.

Inert gases released into a confined or inadequately ventilated space can

displace sufficient oxygen to make the local atmosphere incapable of

sustaining life. Liquefied gases are potentially extreme suffocation

hazards since a small amount of liquid will vaporize and yield a very large

volume of oxygen-displacing gas. Always ensure the location where the

cryogen is used is well ventilated. Breathing air with insufficient oxygen

content may cause unconsciousness without warning. If a space is suspect,

purge the space completely with air and test before entry. If this is not

possible, wear a forced-air respirator and enter only with a co-worker

standing by wearing a forced-air respirator.

Cryogenic liquids, due to their extremely low temperatures, will also burn

the skin in a similar manner as would hot liquids. Never permit cryogenic

liquids to come into contact with the skin or allow liquid nitrogen to soak

clothing. Serious burns may result from careless handling. Never touch

uninsulated pipes or vessels containing cryogenic liquids. Flesh will stick

to extremely cold materials. Even nonmetallic materials are dangerous to

touch at low temperatures. The vapors expelled during the venting process

are sufficiently cold to burn flesh or freeze optic tissues. Insulated gloves

should be used to prevent frost-bite when operating valves on cryogenic

tanks. Be cautious with valves on cryogenic systems; the temperature

extremes they are typically subjected to cause seals to fail frequently.

Rev. 5 xv

Foreword

General Precautions

In the event a person is burned by a cryogen or material cooled to

cryogenic temperatures, the following first aid treatment should be given

pending the arrival and treatment of a physician or other medical care

worker:

1. If any cryogenic liquid contacts the skin or eyes, immediately flush

the affected area gently with tepid water (102°F − 105°F, 38.9°C −

40.5°C) and then apply cold compresses.

2. Do not apply heat. Loosen any clothing that may restrict

circulation. Apply a sterile protective dressing to the affected area.

3. If the skin is blistered or there is any chance that the eyes have

been affected, get the patient immediately to a physician for

treatment.

Containers of cryogenic liquids are self pressurizing (as the liquid boils off,

vapor pressure increases). Hoses or lines used to transfer these liquids

should never be sealed at both ends (i.e. by closing valves at both ends).

When pouring cryogenic liquids from one container to another, the

receiving container should be cooled gradually to prevent damage by

thermal shock. The liquid should be poured slowly to avoid spattering due

to rapid boil off. The receiving vessel should be vented during the transfer.

Introduction of a substance at or near room temperature into a cryogenic

liquid should be done with great caution. There may be a violent gas boil-

off and a considerable amount of splashing as a result of this rapid boiling.

There is also a chance that the material may crack or catastrophically fail

due to forces caused by large differences in thermal contraction of different

regions of the material. Personnel engaged in this type of activity should

be instructed concerning this hazard and should always wear a full face

shield and protective clothing. If severe spraying or splashing could occur,

safety glasses or chemical goggles along with body length protective

aprons will provide additional protection.

The properties of many materials at extremely low temperatures may be

quite different from the properties that these same materials exhibit at

room temperatures. Exercise extreme care when handling materials cooled

to cryogenic temperatures until the properties of these materials under

these conditions are known.

Metals to be used for use in cryogenic equipment application must posses

sufficient physical properties at these low temperatures. Since ordinary

carbon steels, and to somewhat a lesser extent, alloy steels, lose much of

their ductility at low temperatures, they are considered unsatisfactory and

sometimes unsafe for these applications. The austenitic Ni-Cr alloys

exhibit good ductility at these low temperatures and the most widely used

xvi Rev. 5

Foreword

Safety Summary

is 18-8 stainless steel. Copper, Monel

®

, brass and aluminum are also

considered satisfactory materials for cryogenic service.

Magnet Quenches

When an energized superconducting magnet transitions from

superconducting state to normal state, the magnet converts magnetic

energy to thermal energy thereby rapidly converting the liquid helium to a

vapor. When this phase transformation occurs, pressures can build rapidly

in the cryostat due to the fact that one part of liquid helium will generate

782 parts of gaseous helium at STP (standard temperature and pressure).

The cryostat must be designed to allow the generated vapor to rapidly and

safely vent to an area of lower pressure. Cryostats are designed with

pressure relief valves of sufficient capacity so as to limit the pressure

transients within the container in order to prevent damage to the vessel.

Operating a superconducting magnet in a cryostat without properly sized

relief mechanisms or disabled relief mechanism is unsafe for the operator

as well as for the equipment. If there is any doubt as to the sufficiency of

the pressure relief system, contact the manufacturer of the magnet and

cryostat for assistance.

Safety Summary

Superconducting magnet systems are complex systems with the potential

to seriously injure personnel or equipment if not operated according to

procedures. The use of cryogenic liquids in these systems is only one factor

to consider in safe and proper magnet system operation. Proper use of

safety mechanisms (pressure relief valves, rupture disks, etc.) included in

the cryostat and top plate assembly are necessary. Furthermore, an

understanding of the physics of the magnet system is needed to allow the

operator to properly control the large amounts of energy stored in the

magnetic field of the superconducting coil. The Model 430 Programmer has

been designed with safety interlocks to assist the operator in safe

operation, but these designed-in features cannot replace an operator’s

understanding of the system to ensure the system is operated in a safe and

deliberate manner.

Recommended Safety Equipment

• First Aid kit

• Fire extinguisher rated for class C fires

• Cryogenic gloves

• Face shield

• Signs to indicate that there are potentially damaging magnetic fields

in the area and that cryogens are in use in the area.

Rev. 5 xvii

Foreword

Safety Summary

Safety Legend

Instruction manual symbol: the product is marked with this

symbol when it is necessary for you to refer to the instruction

manual in order to protect against damage to the product or

personal injury.

Hazardous voltage symbol.

Alternating Current (Refer to IEC 417, No. 5032).

Off (Supply) (Refer to IEC 417, No. 5008).

On (Supply) (Refer to IEC 417, No. 5007).

Warning

The Warning sign denotes a hazard. It calls attention to a procedure or

practice, which if not correctly adhered to, could result in personal injury.

Do not proceed beyond a Warning sign until the indicated conditions are

fully understood and met.

Caution

The Caution sign denotes a hazard. It calls attention to an operating

procedure or practice, which if not adhered to, could cause damage or

destruction of a part or all of the product. Do not proceed beyond a Caution

sign until the indicated conditions are fully understood and met.

O

I

xviii Rev. 5

Foreword

Safety Summary

Rev. 5 1

1 Introduction

1.1 Model 05100PS-430-601 Integrated Power Supply System Fea-

tures

The AMI Model 05100PS-430-601 High-Stability Power Supply System is

a sophisticated digitally-controlled power supply which allows an operator

to manage a superconducting magnet system with unprecedented

accuracy and ease of use. Integral components of the system include a

Model 430 Programmer with zero flux current sensing system, Model 601

Energy Absorber, and Model 08150PS Power Supply. The AMI Model

05100PS-430-601 Power Supply System provides for a degree of flexibility

and accuracy previously unavailable in an economical commercial product.

1.1.1 Digitally-Controlled

The Power Supply System is controlled by a microcomputer-based control-

ler which controls all analog data conversion, display/keypad functions,

communications I/O, generation of analog programming signals for the

external power supply, and control law computations. The Power Supply

System incorporates digital signal processing (DSP) functions that provide

for accurate control, low drift, and flexibility of use.

1.1.2 Superior Resolution and Stability

The Model 430 Power Supply Programmer incorporates high-resolution

converters to translate signals between the analog and digital domains.

Precision instrumentation techniques and potentiometer-free designs are

employed throughout the Model 430 Programmer to ensure accurate sig-

nal translation for a wide range of conditions. The magnet current is sam-

pled at 24-bit resolution in hardware and is software-programmable to 15-

digits resolution. All pause and hold functions are performed in the digital

domain which provides for excellent stability and drift of the programmed

magnetic field.

For greater stability and accuracy, the Model 430 Programmer is config-

ured with a zero-flux precision current measuring device instead of the

standard resistive shunt. This option typically increases the system stabil-

ity and accuracy by an order of magnitude. The power supply systems

incorporating this technique are referred to as “high-stability” systems.

1.1.3 Intuitive Human-Interface Design

The Power Supply System was designed to simplify the interface where

possible. All functions were analyzed and subsequently programmed so

that the most commonly used functions are addressed with the least

2 Rev. 5

Introduction

Features

number of keystrokes. The menus are also presented in a logical fashion so

that the operation of the Power Supply System is intuitive to the user.

The provision of a velocity-sensitive rotary encoder on the front panel also

allows the operator to fine-adjust many of the operating parameters of the

magnet system.

1.1.4 Flexibility

The Model 05100PS-430-601 system is configured as a two-quadrant high-

stability power supply system which is able to both supply and remove

electrical energy from the superconducting magnet system. The Power

Supply System was engineered to be compatible with most magnet

systems.

1.1.5 Standard Remote Interfaces

The Power Supply System provides an RS-232 serial port as well as an

Ethernet port as standard features. All settings can be controlled via the

remote interfaces and the front panel can be remotely locked to prevent

accidental operation. The Power Supply System also provides trigger

functions for data collection and/or logging during operation.

1.1.6 Programmable Safety Features

The Power Supply System is designed to be operated from the front panel

of the Programmer or remotely with operational parameters which must

not be exceeded for the given conditions of the system. Once set, should an

operator inadvertently attempt to take the magnet system to an excessive

magnetic field strength or charge at an excessive voltage, the Programmer

will not accept the parameter and will alert the operator that a value was

rejected because it was outside the user-defined limits.

In addition, each setup parameter can be individually selected for locking.

A user-defined password is required to lock or unlock settings. This allows

an administrator to set and password protect any critical parameters that

should not be changed by the operator. Then the administrator can be

confident that an operator will not subsequently change any of these

critical parameters, and yet will be free to change any non-critical

(unlocked) parameters.

1.1.7 Condition-Based Magnet Auto-Rampdown

The Power Supply System can be connected to an AMI Model 13x Liquid

Helium Level Instrument to allow automatic rampdown of the magnet

(even in persistent mode) should the liquid helium (LHe) level drop to a

preset level. This feature ensures the magnet will be protected and not

experience a quench should the LHe level reach an unsafe level for magnet

operation. A single cable is required to use this feature and is covered in

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American Magnetics 05100PS-430-601, 05500PS-430-601 Installation, Operation And Maintenance Instructions

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