8DENG><=I;:7GJ6GN!'%&'7N<G>OOAN>C9JHIG>6A!>C8#G:K>H:96EG>A!'%&'7A
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
7A&)+,+EG>CI:9>C
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G1028Z2/G1029Z2G0548Z
MODEL G0548Z/G0548ZP
G1028Z2/G1029Z2/G1029Z2P
DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 9/11)
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
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MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION ............................................... 2
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8dciVXi>c[d####################################################'
BVX]^cZ9ZhXg^ei^dc###################################### '
8dbedcZcihVcYIZgb^cdad\n####################### (
BVX]^cZ9ViVH]ZZih#################################### )
BVX]^cZ9ViVH]ZZih#################################### )
SECTION 1: SAFETY ....................................... 7
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## ,
6YY^i^dcVaHV[Zin[dg9jhi8daaZXidgh############# .
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 14
CZZYZY[dgHZije######################################### &)
JceVX`^c\#################################################### &)
<%*)-O$<%*)-OE>ckZcidgn######################## &*
<&%'-O'$<&%'.O'$<&%'.O'E>ckZcidgn#### &+
H^iZ8dch^YZgVi^dch###################################### &,
<%*)-O$<%*)-OE6hhZbWan####################### &,
<&%'-O'$<&%'.O'$<&%'.O'E6hhZbWan### '%
EdlZg8dccZXi^dc######################################## '(
IZhiGjc###################################################### ')
SECTION 4: DESIGNING THE SYSTEM ....... 25
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9jXiBViZg^Va################################################ '*
HnhiZb9Zh^\c############################################# ',
HnhiZb<gdjcY^c\####################################### ('
SECTION 5: OPERATIONS ........................... 33
<ZcZgVa########################################################((
BVX]^cZHidgV\Z########################################## ((
SECTION 6: ACCESSORIES ......................... 34
SECTION 7: MAINTENANCE ......................... 36
HX]ZYjaZ###################################################### (+
AjWg^XVi^dc################################################### (+
8aZVc^c\7V\h############################################## (+
GZeaVX^c\7V\h############################################ (,
8aZVc^c\8Vc^hiZg;^aiZg############################### (,
SECTION 8: SERVICE ................................... 38
IgdjWaZh]ddi^c\########################################### (-
SECTION 9: WIRING ...................................... 40
L^g^c\HV[Zin>chigjXi^dch############################ )%
<%*)-O$<%*)-OEL^g^c\9^V\gVb############## )&
<&%'-O'L^g^c\9^V\gVb############################ )'
<&%'.O'$<&%'.O'EL^g^c\9^V\gVb########## )(
SECTION 10: PARTS ..................................... 44
<%*)-O$<%*)-OEBV^c7gZV`Ydlc############ ))
=*,-(8Vc^hiZg;^aiZg6hhZbWan################## )+
<&%'-O'$<&%'.O'BV^c7gZV`Ydlc########## ),
<&%'.O'EBV^c7gZV`Ydlc######################## ).
WARRANTY AND RETURNS ........................ 53
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Machine Description
INTRODUCTION
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Components and Terminology
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To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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MODEL G0548Z, G0548ZP, G1028Z2,
G1029Z2, G1029Z2P
DUST COLLECTORS
Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P
Product Dimensions
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Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P
Main Motor
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Construction
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DISCONNECT POWER FIRST.
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OWNER’S MANUAL.GZVYVcYjcYZghiVcYi]^h
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TRAINED OPERATORS ONLY.JcigV^cZYdeZg"
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgement.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
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INTENDED USAGE. Dcan jhZ bVX]^cZ [dg ^ih
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STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg"
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USE RECOMMENDED ACCESSORIES.8dchjai
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IZX]c^XVaHjeedgiVi*,%*)+".++(#
BdYZa<%*)-O"<&%'.O'EB[\#.$&&
"."
Additional Safety for Dust Collectors
INTENDED USE.I]^hYjhiXdaaZXidg^hYZh^\cZY
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HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\
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WEAR A RESPIRATOR.;^cZYjhii]Vi^hidd
hbVaaidWZXVj\]i^ci]Z[^aiZgl^aaWZWadlc^cid
i]ZVbW^ZciV^gYjg^c\deZgVi^dc#IdgZYjXZndjg
g^h` d[ gZhe^gVidgn YVbV\Z [gdb i]^h [^cZ Yjhi!
ValVnhlZVgVC>DH=VeegdkZYgZhe^gVidgYjg^c\
deZgVi^dcVcY [dgV h]dgi i^bZ V[iZg# 6ahd! cZkZg
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IMPELLER HAZARDS.6aadW_ZXihXdaaZXiZYWn
i]^hbVX]^cZXVchig^`Zi]ZgdiVi^c\^beZaaZg#9D
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deZc^caZiYjg^c\deZgVi^dc#I]ZedlZg[jahjXi^dc
XdjaYZVh^anejaai]Zb^cidi]Z^beZaaZg!l]^X]l^aa
XVjhZ hZg^djh eZghdcVa ^c_jgn dg YVbV\Z id i]Z
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VlVn[gdbdeZcYjhiXdaaZXi^dc^caZih#
DISCONNECTING POWER SUPPLY. Ijgc i]Z
hl^iX] OFF! Y^hXdccZXi i]Z Yjhi XdaaZXidg [gdb
i]ZedlZghjeean!VcYVaadli]Z^beZaaZgidXdbZ
id V XdbeaZiZ hide WZ[dgZ aZVk^c\ i]Z bVX]^cZ
jcViiZcYZYdgYd^c\VcnhZgk^XZ!XaZVc^c\!bV^c"
iZcVcXZ!dgVY_jhibZcih#
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i]ZXdaaZXi^dc WV\hdg Ygjb id Vkd^Yi]Z Wj^aYje
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i]ZbVX]^cZ^hdeZgViZY·ZmXZhh^kZYjhiWj^aYje
dc dkZg]ZVY a^\]ih!]ZViZgh! ZaZXig^XVaeVcZah! dg
di]Zg]ZVihdjgXZhl^aa^cXgZVhZi]Zg^h`d[[^gZ#
SUSPENDED DUST PARTICLES AND IGNITION
SOURCES. 9D CDI deZgViZ i]Z Yjhi XdaaZXidg
^cVgZVhl]ZgZZmeadh^dcg^h`hVgZ]^\]#6gZVh
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l]Zci]Znhig^`Zi]Z^beZaaZg!l]^X]XVchbdaYZg^c
lddYYjhi[dgVadc\i^bZWZ[dgZV[^gZ^hYZiZXiZY#
>[ndjVXX^YZciVaanXji^cidlddYXdciV^c^c\igVbe
bZiVa cV^ah! hiVeaZh! he^`Zh! ZiX#! ^bbZY^ViZan
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FIRE SUPPRESSION.DcandeZgViZi]ZYjhiXda"
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STATIC ELECTRICITY.EaVhi^XYjhia^cZh\ZcZg"
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EMPTYING DUST.L]ZcZbein^c\Yjhi[gdbi]Z
XdaaZXi^dcXdciV^cZg!lZVgVgZhe^gVidgVcYhV[Zin
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"&%"
BdYZa<%*)-O"<&%'.O'EB[\#.$&&
SECTION 2: POWER SUPPLY
Availability
7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a"
VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean
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gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi
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[^gZ! dgZfj^ebZci YVbV\Z!^chiVaaVi^dc ldg`VcY
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V
ee
a^XVWaZXdYZhVcYhiVcYVgYh#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this man
-
ual apply to a dedicated circuit—where only on
e
machine will be running at a time. If this machin
e
will be connected to a shared circuit where mul
-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that th
e
circuit is properly sized for safe operation.
6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa
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eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid
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bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h
bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn
[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Circuit Information
I]^h bVX]^cZ BJHI WZ \gdjcYZY# >c i]Z ZkZci
d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\
gZYjXZhi]Zg^h`d[ZaZXig^Xh]dX` Wn egdk^Y^c\ V
e
Vi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci#
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l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Z
l^gZl^i]\gZZc^chjaVi^dcl^i]dgl^i]djinZaadl
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dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX"
ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\
l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#
8]ZX`l^i]VfjVa^[^ZYZaZXig^X^VcdghZgk^XZeZg"
hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\
gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg
i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ
i]ViVXdgYdgeaj\^hYVbV\ZYdgldgc!Y^hXdc"
cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i]
VcZldcZ#
Grounding Requirements
Full-Load Current Rating
I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V
bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg#
Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z
VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa
bdidghVcYZaZXig^XVa YZk^XZhi]Vib^\]ideZgViZ
VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ
^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY
i]Z[jaa"adVYgVi^c\#
>[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i]
d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
Id gZYjXZ i]Z g^h` d[ i]ZhZ ]VoVgYh!Vkd^YdkZg"
adVY^c\ i]Z bVX]^cZ Yjg^c\deZgVi^dc VcYbV`Z
hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi
bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
G0548Z2/G0548Z2P/G1029Z2/G1029Z2P
Current Rating at 240V ........................ 9 Amps
G1028Z2 Current Rating at 120V....... 12 Amps
G1028Z2 Current Rating at 240V ........ 6 Amps
BdYZa<%*)-O"<&%'.O'EB[\#.$&&
"&&"
Circuit Requirements for G0548Z/
G0548ZP/G1029Z2/G1029Z2P
Nominal Voltage ........................................240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Figure 2. Ine^XVa+"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\
8jggZci8Vggn^c\Egdc\h
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
<%*)-O$OE
<&%'.O'$O'E
No adapter should be used with the
required plug. If the plug does not fit the
available receptacle, or the machine must
be reconnected for use on a different type
of circuit, the reconnection must be made
by a qualified electrician and comply with all
local codes and ordinances.
I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi
]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY"
^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl# I]Z eaj\
bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ
djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c
VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh#
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Nominal Voltage ........................................ 120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 5-15
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
Figure 3. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\
CZjigVa =di
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi
]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY"
^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl# I]Z eaj\
bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ
djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c
VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh#
G1028Z2 Circuit Requirements for
120V Operation (Prewired)
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V &'%K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
"&'"
BdYZa<%*)-O"<&%'.O'EB[\#.$&&
Extension Cords
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l^i] i]^h bVX]^cZ# >[ ndj bjhijhZVc ZmiZch^dc
XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan
dcViZbedgVgnWVh^h#
:miZch^dcXdgYhXVjhZkdaiV\ZYgde!l]^X]bVn
YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg
a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY
h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg
]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh#
6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi
XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\
VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
For 240V operation:I]Zeaj\heZX^[^ZYjcYZg
¸8^gXj^i GZfj^gZbZcih [dg')%K¹ dci]Z egZk^djh
eV\Z]VhV\gdjcY^c\egdc\i]VibjhiWZViiVX]ZY
idi]ZZfj^ebZci"\gdjcY^c\l^gZdci]Z^cXajYZY
edlZg XdgY#I]Zeaj\bjhidcanWZ^chZgiZY^cid
V bViX]^c\ gZXZeiVXaZ hZZ [daadl^c\ [^\jgZ i]Vi
^hegdeZgan^chiVaaZYVcY\gdjcYZY^cVXXdgYVcXZ
l^i]
V
aaa
dXV
a
XdYZh
V
c
Y
d
g
Y
^c
V
c
XZh
#
Figure 4. Ine^XVa+"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\
8jggZci8Vggn^c\Egdc\h
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
G1028Z2 Circuit Requirements for
240V Operation
I]^h bVX]^cZ XVc WZ XdckZgiZYid deZgViZ dc V
')%KedlZghjeeangZ[ZgidVoltage Conversion
^chigjXi^dchi]Vi]VhVkZg^[^ZY\gdjcYVcYbZZih
i]Z[daadl^c\gZfj^gZbZcih/
Nominal Voltage ........................................240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
BdYZa<%*)-O"<&%'.O'EB[\#.$&&
"&("
4. 8dccZXii]Zbdidgl^gZh!Vhh]dlc^cFigure
6! l^i]l^gZcjih#DcXZhcj\!lgVeZaZXig^XVa
iVeZVgdjcYZVX]l^gZcjiVcYi]ZXdccZXiZY
l^gZh!idgZYjXZi]Za^`Za^]ddYd[i]Zl^gZcji
k^WgVi^c\addhZYjg^c\bdidgdeZgVi^dc#
To convert the Model G1028Z2 to 240V:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. 8jid[[i]Z^cXajYZYeaj\#
3. DeZc i]Z bdidg _jcXi^dc Wdm! i]Zc gZbdkZ
i]Zl^gZcjih^cY^XViZY^cFigure 5#
Voltage Conversion (G1028Z2 Only)
I]Z kdaiV\Z XdckZgh^dc BJHI WZ eZg[dgbZY Wn
VcZaZXig^X^VcdgfjVa^[^ZYhZgk^XZeZghdccZa#
I]Z kdaiV\Z XdckZgh^dc egdXZYjgZ Xdch^hih d[
gZl^g^c\i]ZbdidgVcY^chiVaa^c\i]ZXdggZXieaj\#
6l^g^c\Y^V\gVb^hegdk^YZYdcPage 42[dgndjg
gZ[ZgZcXZ#
IMPORTANT: If the diagram included on the
motor conflicts with the one on Page 42, the
motor may have changed since the manual was
printed. Use the diagram included on the motor
junction box cover instead.
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Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SETUP
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
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NOTICE
If you cannot find an item on this list, care-
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Site Considerations
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