viZaar REVOLVER 80 Operating Instructions Manual

Document number: BA01-014_3-01

REVISION 3.01 ENGLISH

OPERATING INSTRUCTIONS

The electronic version of this manual has linked menus

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menus/submenus.

Feel free to ask for the current version of the manual (PDF)

by contacting marketing@vizaar.com.

EASE OF OPERATION

2

PRESS/CLICK IN ORDER TO

GO TO BACK TO THE TABLE OF

CONTENTS.

The chapters in the menus/

submenus are linked.

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CONTENTS.

The chapters in the menus/

submenus are linked.

l

PRESS/CLICK ON LINKED

REFERENCES IN ORDER TO GO

TO THE RESPECTIVE CHAPTER.

Please read this manual carefully before using the

device to ensure eﬃcient and safe operation. Used

correctly, your device will give you excellent inspec-

tion results and high durability.

The MATRIX is a modular platform that provides

multiple functions and beneﬁts for a wide variety of

inspection tasks and for your image and video data

documentation. The MATRIX also converts your

analog video data into high-resolution digital formats.

Your existing video systems, ﬁbrescopes, videoscopes

and camera systems can also be easily connected.

In order to ensure the safe performance of your

system, please read the following advice and

warnings carefully. Observing these notes will

also serve to protect your own personal safety

and the safety of others around you.

All notes, rules of conduct, suggestions, advice,

warnings and instructions apply exclusively to

the operation of the the MATRIX and not to

devices of any other manufacturers.

If you have any questions that are not directly

answered in these operating instructions, your local

viZaar® representative or viZaar®directly will be

happy to provide you with advice and guidance.

Please do not hesitate to contact us if you have any

suggestions for improvement regarding the design of

this manual or the product.

Thank you for choosing a viZaar®product for your

application.

INTRODUCTION

CONGRATULATIONS ON YOUR NEW MATRIX E3

3

If you experience problems or malfunctions that are not

listed in the operating instructions, please contact

viZaar®directly or your local viZaar®representative.

Find your local distributor on our website:

www.vizaar.de/en/contacts/vizaar-worldwide

4

CUSTOMER SERVICE - REPAIR SERVICE

CUSTOMER SERVICE

GERMANY

FRANCE

SOUTH-EAST ASIA

RUSSIA

viZaar industrial imaging AG

Hechinger Straße 152

72461 Albstadt / Germany

+49 7432 98375-0

+49 7432 98375-50

www.vizaar.de

[email protected]

FORT SA

3 rue Lambert, Parc Lavoisier

91410 Dourdan / France

+33 160 811818

+33 164 599573

www.fort-fr.com

[email protected]

viZaar South-East Asia Sdn. Bhd.

2A Lrg Desa Utama Jln Masjid Kayu

Ara PJU 6

47400 Petaling Jaya Selangor / Malaysia

+603 772 217-10

www.vizaarsea.com.my

[email protected]

viZaar Russia & CIS

197022, St. Petersburg / Russia

Professora Popova 37B

+79852220677

www.vizaar.ru

[email protected]

WORLDWIDE

If you experience problems or malfunctions that are not

listed in the operating instructions, please contact

viZaar®directly or your local viZaar®representative.

Please do not return any equipment

without rst arranging for it to be

returned via telephone/fax.

viZaar®also oﬀers an on-site repair

service for contaminated equipment

in nuclear facilities (available by

request only).

viZaar industrial imaging AG

VT repair service

Hechinger Straße 152

72461 Albstadt / Germany

+49 7432 98375-0

+49 7432 98375-50

5

CUSTOMER SERVICE - REPAIR SERVICE

REPAIR SERVICE

TABLE OF CONTENTS

4 SET-UP AND COMMISSIONING 25

1 SAFETY INSTRUCTIONS 10

REPAIR SERVICE 5

2 SPECIFICATIONS – SCOPE OF DELIVERY – ACCESSORIES 16

3 MATRIX FUNCTIONS AT A GLANCE 21

4.1 Opening the transport case 26

4.2 Positions and connections 27

4.3 VUSCREEN control panel 29

4.4 Preparation for initial use 30

4.4.1 Changing the adapters 30

4.4.2 Preparing VUSCREEN control panel 31

4.4.3 User set-up 32

6

5 APPLICATION – USER INTERFACE – DOCUMENTATION 34

2.1 Device speciﬁcations 17

2.2 Scope of delivery 18

2.3 Accessories 19

CUSTOMER SERVICE 4

3.1 The MATRIX system 22

3.2 Application 23

3.3 Functionalities 24

5.1 Introduction 36

5.2 Setup 36

5.2.1 Standard user 36

5.2.2 User accounts 36

5.3 Main menu 38

5.3.1 Basic settings 38

5.3.2 Camera and recording settings 39

5.3.3 Information 41

5.3.4 Selecting comparison chart 41

5.3.5 Reading or exporting operating instructions 41

5.3.6 System backup and shutdown 41

5.3.7 SNK PTZ/R80 settings 41

5.3.8 Enter new PIN 42

7

TABLE OF CONTENTS

5.6.2.1 Creating a backup 49

5.6.2.2 Loading backup 49

5.6.2.3 Restore factory settings 50

5.6.2.4 Auto scan and restore 50

5.3.9 Continue to operation menu 42

5.4 Selecting data storage 43

5.4.1 Notes for use with USB 43

5.4.2 Save to SSD (internal) 44

5.4.3 Save to SSD and USB (internal and external) 44

5.4.4 Save to USB (external) 45

5.5 Operating instructions 46

5.5.1 Exporting the operating instructions to a USB stick 47

5.6 System backup and shutdown 48

5.6.1 Shutdown device 48

5.6.2 Backup menu 49

5.7 Operation menu 51

5.7.1 Buttons 52

5.7.2 Fullscreen mode 54

5.7.3 Point Marker 54

5.7.4 Save image via direct access buttons/touchscreen 55

5.7.5 Save video via direct access buttons/touchscreen 55

5.7.6 Image settings 56

5.7.7 Colour reference 56

5.7.8 Audio recording 57

5.8 Text generator 58

5.8.1 Keyboard layers 59

5.8.2 Text colour/Text background colour 59

5.8.3 Adding text via status lines 59

5.8.4 Adding text via free text 60

5.8.5 Comparison chart/Customer logo 60

5.8.6 Date, time and temperature display 61

5.8.7 Save/load user settings 61

5.8.8 Buttons 63

8

TABLE OF CONTENTS

5.9 Measurement function 65

5.9.1 Set scale 66

5.9.2 Measure 67

5.9.3 Measurement information 70

5.9.4 Buttons 71

5.10 File manager 74

5.10.1 Creating a folder 75

5.10.2 Creating a subfolder 75

5.10.3 Switch between folders and subfolders 76

5.10.4 Rename ﬁle/folder 76

5.10.5 Copy ﬁles/folders 78

5.10.6 Delete ﬁles/folders 80

5.10.7 Select folder for storage 81

5.11 Media player 82

5.11.1 View images 83

5.11.2 View videos 83

7 ACCESSORIES 92

6 OPERATION OF THE MATRIX WITHSNK PTZ AND REVOLVER 80 84

6.1 Connection of camera heads SNK PTZ/Revolver 80 85

6.2 Operation menu of the SNK PTZ 86

6.3 Operation menu of the Revolver 80 88

6.4 Buttons 89

7.1 Option: Battery adapter 93

7.1.1 Connecting the battery adapter 93

7.1.2 Battery display 94

7.1.3 Charging the battery 94

7.1.4 Battery life 94

7.1.5 Battery maintenance 94

7.1.6 Disposal of the battery 94

7.2 Accessories for the SNK PTZ 96

7.2.1 Kevlar poles 96

7.2.2 CO2overpressure kit 97

9

TABLE OF CONTENTS

7.2.3 Manhole stand 98

7.2.4 Dual Line Laser 99

7.3 Accessories for the Revolver 80 100

7.3.1 Centering ﬁxture standard 100

7.3.2 Pushing aid 101

7.3.3 Centering tool 101

8 MAINTENANCE AND SERVICE 103

8.1 Maintenance by the manufacturer 104

8.2 Return transport 104

8.3 Software update 105

8.4 Customer service 105

8.5 Lamp replacement (SNK PTZ) 106

9 WARRANTY – DISPOSAL – CONFORMITY 107

9.1 Warranty 108

9.1.1 Warranty exclusions 108

9.1.2 Custom parts 108

9.3 Disposal of the device at the end of its life expectancy 109

9.4 EC declaration of conformity 110

10 TIPS, QUESTIONS AND ANSWERS 111

10.1 Tips for your ﬁrst inspection with your MATRIX 112

10.1.1 After the ﬁrst switch-on 112

10.1.2 General information 112

10.2 Problems and system messages 113

11 QUALITY STANDARDS 116

Before initial operation, the operator must read

and understand these operating instructions com-

pletely in order to avoid damage to life and pro-

perty. Operation of the device without

understanding the operating instructions is never

permitted. The device is designed exclusively for

industrial use by personnel trained in all technical

matters.

Extensive knowledge of the device, the testing

technology, the safety instructions and the indu-

strial eld of application is absolutely necessary

for both a damage-free operation of the device

and not endangering the personnel and the wor-

king environment.

The device must never be connected to electrical

mains if you have not understood these instructi-

ons including safety warnings or if you cannot or

do not want to use the device according to the re-

gulations.

viZaar®is never liable for the consequences of

faulty test results, the loss of inspection data or

any damage caused to plant equipment during

the inspection.

1 SAFETY INSTRUCTIONS

10

1.1 SAFETY INSTRUCTIONS

This device is used to examine and observe the in-

terior of machines, devices, materials and other

objects without damaging the object in question.

Do NOT use the device in areas where explosive

gases may form. The corresponding ambient

conditions (see page 16 ﬀ.) must be observed.

OTHER APPLICATIONS ARE NOT ALLOWED!

The device is not a medical device as dened

within the EU directive 93/42/EEC.

Intended use also includes following the

guidance in these operating instructions and ob-

serving the maintenance instructions (chapter 6,

page 73).

The MATRIX units are NOT explosion proof and

should NOT be used in areas where there is a risk

of explosion.

The examined object must not contain any

corrosive substances that could attack the

components of the device. This includes acids in

particular. viZaar®does not assume any liability

for any corrosion damage caused by such

substances.

1.2 INTENDED USE

1 SAFETY INSTRUCTIONS

11

1.3 SAFETY INSTRUCTIONS

MANDATORY REGULATIONS

Be sure or read prior to rst use!

Useful tips for proper operation

signies helpful information.

Please read these operating instructions carefully be-

fore ﬁrst use and save them for later referral.

SPECIFIC SAFETY INSTRUCTIONS

DANGER

signies a danger with a high risk level which, if you do not avoid it, will lead to

death or severe injuries.

WARNING

signies a danger of medium risk level which, if not avoided, can cause death or se-

vere injuries.

COUTION

signies a danger of low risk level which, if not avoided, might result in minor or

moderate injury.

ATTENTION

signies possible property and environmental damage.

1 SAFETY INSTRUCTIONS

12

STORAGE AND TRANSPORTATION

COUTION Risk of falling due to uneven surfaces:

Possible injury and damage to the device

never strore or place the case and/or the device on uneven ground•

ATTENTION Physical impact on camera head or device:

Risk of damaging camera, device and/or single components

the product should only be stored in the transport case designed by the•

manufacturer

Do not drop the camera•

ATTENTION The battery remeins in the device:

Negative eﬀects on the performance and possible damage to the battery

remove the battery from the device when stored•

make sure to store the battery at room temperature•

ATTENTION Humid environment, high temperatures, lots of dust and suspend particles:

Possible damage to the device and/or components

do not expose the transport case and base unit to water•

store the device in a dry environment. Even when it is stored in the case•

do not store in direct sunlight•

do not store in environments that contain halogenated gases•

ATTENTION Tensile load of camera or cable:

Possible damage to device or components

do not move the device by pulling probe or cable•

ATTENTION Carelessly closing the transport case:

Possible damage to components or device

disconnect control unit and device before closing the case•

remove the power pack before closing the case•

always make sure to properly store each component before closing the case•

1 SAFETY INSTRUCTIONS

13

PUTTING INTO SERVICE

WARNING Electric shock:

Can cause physical damage or even death

operation only on an AC voltage system of 100-240 VAC / 50-60Hz•

the use of a residual current circuit breaker (according to DIN VDE 0100-•

701:2008-10 or DIN VDE 0100-410:2018-10) or an isolating transformer is

mandatory during mains operation

only connect to sockets with a ground conductor•

do not use extension cables longer than 25 meters•

only inspect applications and surroundings that are not under electrical voltage•

ATTENTION Application and device habe diﬀerent operating temperatures:

Possible damage to the device / lower performance

Check the temperature of the application and the permissible temperature of•

the device

ATTENTION Formation of condensation (e.g. when going from cold to warm environments):

Damage to or malfunctioning of the device caused by voltage ashover

don’t use the device when condensation has •

before putting into service, allow the device to acclimatise to ambient•

temperature and wait until it is dehumidiﬁed

1 SAFETY INSTRUCTIONS

14

IN USE

WARNING Applications containing ﬂammable gases/liquids and/or lots of dust:

Risk of re and explosion, risk of physical damage or death

check the environment of the application•

do not use the device in ﬂammable and explosive environments •

WARNING Corrosive chemicals:

Risk of physical damage and damage to the device

check the application for corrosive elements•

do not insert the probe into corrosive chemicals•

never touch solvent based liquids with the camera•

WARNING Rotating system components:

Risk of physical damage and destruction of the camera

only operate the device in plant components and areas that are shut down•

COUTION Light ar camera head:

Possible damage to the eye/retina, risk of dazzling and temporary or permanent

loss of sight

never look directly into the light at the camera head•

ATTENTION Risk of overheating and/or short circuit:

Damage to device and environment

always turn oﬀ the device after inspections and during work interruptions and•

disconnect it from the mains power.

ATTENTION Covering the base unit with a blanket or trap:

Risk of damage to the device

covering the base unit can impact the ventilation and cooling system of the•

device, therefore it should never be covered in use

ATTENTION Removing external data carriers (e.g. USB-sticks) while copying data:

Possible data loss or damage to the system

make sure the data carrier is connected correctly•

wait until the process is ﬁnished before removing the carrier•

ATTENTION Removing the powerpack during inspection

Possible damage to the system

never try removing the powerpack when the device is used•

1 SAFETY INSTRUCTIONS

15

MAINTAINANCE / CLEANING / REPAIR

WARNING Batteries from third-party manufacturers:

Risk of re and explosion

only use batteries approved by the manufacturer•

WARNING Repair and modiﬁcation:

Risk of physical damage to the user and damage to the device

modiﬁcations and repairs are only permitted by our viZaar repair service•

please contact our customer service in case of repair or modiﬁcation wishes•

ATTENTION Technical problems or malfunction of camera or documentation system:

Risk of damage to camera or device

in case of technical problems or malfunctions, the system has to be checked•

by the manufacturer

precautionary, the system should be checked at least once a year•

in case of technical problems of malfunctions, the system has to be shut down•

immediately and be disconnected from the mains power, to prevent

from further damage and potential risks

ATTENTION Cleaning with solvents:

Damage to device, probe, components

do not use solvents for cleaning•

waterproof components can be cleaned with a cloth and soapy water•

wipe away dust and dirt with a cloth if possible•

DISPOSAL

ATTENTION Incorrect disposal of battery, device or components:

Damage to the environment

adhere to applicable local guidelines concerning the disposal of your product•

we are happy to help you with disposing the device or components•

(except for radioactive contaminated components)

if you have further questions concerning disposal, please contact our•

customer service

16

2 SPECIFICATIONS – SCOPE OF DELIVERY – ACCESSORIES 17

2.1 Device speciﬁcations 18

2.2 Scope of delivery 19

2.3 Accessories 20

2 SPECIFICATIONS – SCOPE OF DELIVERY – ACCESSORIES

17

2.1 DEVICE SPECIFICATIONS

Dimensions in mm/in (W) 540mm/21.26“ x (H) 290mm/11,4“ x (D) 400mm/15,7“

Weight (incl. transport case) Without battery: 11.2kg/24.69lbs | with battery: 15.8kg/34.83lbs

Operation environment Ambient temp. operation -15°C/5°F to +48°C/118.4°F |Storage temp.

-25°C/-13°F to 65°C/149°F | Rel. humidity max. 95%, non-condensing

Power input 100 VAC - 240 VAC | 50/60Hz | max. 250 Watt

Housing HDPE/HWU plastic upstroke counter and aluminium proﬁles with plastic

bumper protection

Video-In PAL/NTSC, Composite and S-Video, autodetection

Video-Out HDMI monitor port (resolution: 1024 x 768 px)

Other connections USB 3.0 | Recording remote control | 12VDC/750mA auxiliary output

System storage More than 16 hours of high-resolution MPEG4 video recording or several

thousand high-resolution BMP/JPG images | External USB media

MATRIX E3

Dimensions in mm/in (W) 320mm/12.60“ x (H) 30mm/1.18“ x (D) 230mm/9.06“

Weight (without cable) 1.6 kg/3.53lbs

Mounting Base unit: integrated holder | Mobile: shoulder strap

LCD Display 10.4" LCD, contrast 1200:1, 400 cd, LED illumination, transreﬂective (sun-

light intensifying), 262,144 colors, viewing angle at all directions +/- 90°.

Operation Resistive touch screen with ﬁve additional direct input buttons and joystick

(also suitable with protective gloves)

Housing Carbon ﬁbre with all-round elastomer shock protection;

Connecting cable 1.65m/25.59“

Functions

Saving images and videos in low, medium and high resolution, unlimited

recording possibilities, ﬁle manager (creating, copying, renaming and dele-

ting folders and ﬁles). Includes all image processing functions (mirror, ro-

tate, 8x zoom, text input, long exposure 40 ms -10 sec, white balance,

brightness control, colour, contrast, full screen mode and point marker

function). Full version text generator (additional 99 memory spaces for

standard conﬁgurations, all functions for text and background colours).

Customizable colour reference charts, allows free positioning of image set-

tings and edits. Up to nine password protected user accounts with indivi-

dual system settings. Multilingual user interface. Operating instructions as

PDF on the system in German, English and French.

VUSCREEN CONTROL PANEL

All technical data applies exclusively to devices of standard design at an ambient temperature of 22 ±3 °C and a mains voltage ﬂuctuation of ±10 %. All data

are typical average values for series devices. All data is subject to technical changes.

2 SPECIFICATIONS – SCOPE OF DELIVERY – ACCESSORIES

18

2.2 SCOPE OF DELIVERY

Scope of delivery: Items 1-8.

The MATRIX is ready for use with items 1 to 4 plus an

optional adapter (10/11/12, see page 20).

To operate the MATRIX with the camera heads SNK

PTZ/Revolver 80, item 12 (see page 20) is required.

1MATRIX E3

2VUSCREEN control panel

3Mains cable (GER, UK or US)

4Connection cable to VUSCREEN control panel

5Shoulder strap

6Headset

7Operating instructions

8USB stick with operating instructions

1

2

7 8

653 4

2 SPECIFICATIONS – SCOPE OF DELIVERY – ACCESSORIES

9 10 11 12

10.1

9Option: Adapter case

10 Option: Battery

10.1 Battery charger

10.2 Mains cable (GER, UK or US)

11 Option: Mains adapter

12 Option: SNK PTZ/Revolver 80 adapter

13 Option: Camera case

14 Option: SNK PTZ pan-tilt-zoom camera

15 Option: Revolver 80 endlessly rotating camera head

16 Centering ﬁxture standard for R80

13 14 15

19

2.3 ACCESSORIES

16

10.2

20

2 SPECIFICATIONS – SCOPE OF DELIVERY – ACCESSORIES

1717.1 17.2

17 Accessory: Carrier bag

17.1 SNK/Revolver 80 system cable

17.2 Centering tools (large and small)

18 Pushing aid (Revolver 80 only)

19 Kevlar poles (SNK only)

20 Adapter for kevlar poles

21 Manhole stand (SNK only)

18

20 2119

Connection of the hardware and operation of the

software will be described in the next chapters.

Some accessories are not included. Please contact

your local distributor for further information.

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