viZaar MATRIX E3 Operating Instructions Manual

Type
Operating Instructions Manual

This manual is also suitable for

Document number: BA01-014_3-01
REVISION 3.01 ENGLISH
OPERATING INSTRUCTIONS
The electronic version of this manual has linked menus
and submenus for easy operation. In order to go to
the desired chapter, press or click the chapter in the
menus/submenus.
Feel free to ask for the current version of the manual (PDF)
by contacting marketing@vizaar.com.
EASE OF OPERATION
2
PRESS/CLICK IN ORDER TO
GO TO BACK TO THE TABLE OF
CONTENTS.
The chapters in the menus/
submenus are linked.
PRESS/CLICK IN ORDER TO
GO TO BACK TO THE TABLE OF
CONTENTS.
The chapters in the menus/
submenus are linked.
l
PRESS/CLICK ON LINKED
REFERENCES IN ORDER TO GO
TO THE RESPECTIVE CHAPTER.
Please read this manual carefully before using the
device to ensure efficient and safe operation. Used
correctly, your device will give you excellent inspec-
tion results and high durability.
The MATRIX is a modular platform that provides
multiple functions and benefits for a wide variety of
inspection tasks and for your image and video data
documentation. The MATRIX also converts your
analog video data into high-resolution digital formats.
Your existing video systems, fibrescopes, videoscopes
and camera systems can also be easily connected.
In order to ensure the safe performance of your
system, please read the following advice and
warnings carefully. Observing these notes will
also serve to protect your own personal safety
and the safety of others around you.
All notes, rules of conduct, suggestions, advice,
warnings and instructions apply exclusively to
the operation of the the MATRIX and not to
devices of any other manufacturers.
If you have any questions that are not directly
answered in these operating instructions, your local
viZaar® representative or viZaar®directly will be
happy to provide you with advice and guidance.
Please do not hesitate to contact us if you have any
suggestions for improvement regarding the design of
this manual or the product.
Thank you for choosing a viZaar®product for your
application.
INTRODUCTION
CONGRATULATIONS ON YOUR NEW MATRIX E3
3
If you experience problems or malfunctions that are not
listed in the operating instructions, please contact
viZaar®directly or your local viZaar®representative.
Find your local distributor on our website:
www.vizaar.de/en/contacts/vizaar-worldwide
4
CUSTOMER SERVICE - REPAIR SERVICE
CUSTOMER SERVICE
GERMANY
FRANCE
SOUTH-EAST ASIA
RUSSIA
viZaar industrial imaging AG
Hechinger Straße 152
72461 Albstadt / Germany
+49 7432 98375-0
+49 7432 98375-50
www.vizaar.de
FORT SA
3 rue Lambert, Parc Lavoisier
91410 Dourdan / France
+33 160 811818
+33 164 599573
www.fort-fr.com
viZaar South-East Asia Sdn. Bhd.
2A Lrg Desa Utama Jln Masjid Kayu
Ara PJU 6
47400 Petaling Jaya Selangor / Malaysia
+603 772 217-10
+603 772 217-10
www.vizaarsea.com.my
viZaar Russia & CIS
197022, St. Petersburg / Russia
Professora Popova 37B
+79852220677
www.vizaar.ru
WORLDWIDE
If you experience problems or malfunctions that are not
listed in the operating instructions, please contact
viZaar®directly or your local viZaar®representative.
Please do not return any equipment
without rst arranging for it to be
returned via telephone/fax.
viZaar®also offers an on-site repair
service for contaminated equipment
in nuclear facilities (available by
request only).
viZaar industrial imaging AG
VT repair service
Hechinger Straße 152
72461 Albstadt / Germany
+49 7432 98375-0
+49 7432 98375-50
5
CUSTOMER SERVICE - REPAIR SERVICE
REPAIR SERVICE
TABLE OF CONTENTS
4 SET-UP AND COMMISSIONING 25
1 SAFETY INSTRUCTIONS 10
REPAIR SERVICE 5
2 SPECIFICATIONS – SCOPE OF DELIVERY – ACCESSORIES 16
3 MATRIX FUNCTIONS AT A GLANCE 21
4.1 Opening the transport case 26
4.2 Positions and connections 27
4.3 VUSCREEN control panel 29
4.4 Preparation for initial use 30
4.4.1 Changing the adapters 30
4.4.2 Preparing VUSCREEN control panel 31
4.4.3 User set-up 32
6
5 APPLICATION – USER INTERFACE – DOCUMENTATION 34
2.1 Device specifications 17
2.2 Scope of delivery 18
2.3 Accessories 19
CUSTOMER SERVICE 4
3.1 The MATRIX system 22
3.2 Application 23
3.3 Functionalities 24
5.1 Introduction 36
5.2 Setup 36
5.2.1 Standard user 36
5.2.2 User accounts 36
5.3 Main menu 38
5.3.1 Basic settings 38
5.3.2 Camera and recording settings 39
5.3.3 Information 41
5.3.4 Selecting comparison chart 41
5.3.5 Reading or exporting operating instructions 41
5.3.6 System backup and shutdown 41
5.3.7 SNK PTZ/R80 settings 41
5.3.8 Enter new PIN 42
7
TABLE OF CONTENTS
5.6.2.1 Creating a backup 49
5.6.2.2 Loading backup 49
5.6.2.3 Restore factory settings 50
5.6.2.4 Auto scan and restore 50
5.3.9 Continue to operation menu 42
5.4 Selecting data storage 43
5.4.1 Notes for use with USB 43
5.4.2 Save to SSD (internal) 44
5.4.3 Save to SSD and USB (internal and external) 44
5.4.4 Save to USB (external) 45
5.5 Operating instructions 46
5.5.1 Exporting the operating instructions to a USB stick 47
5.6 System backup and shutdown 48
5.6.1 Shutdown device 48
5.6.2 Backup menu 49
5.7 Operation menu 51
5.7.1 Buttons 52
5.7.2 Fullscreen mode 54
5.7.3 Point Marker 54
5.7.4 Save image via direct access buttons/touchscreen 55
5.7.5 Save video via direct access buttons/touchscreen 55
5.7.6 Image settings 56
5.7.7 Colour reference 56
5.7.8 Audio recording 57
5.8 Text generator 58
5.8.1 Keyboard layers 59
5.8.2 Text colour/Text background colour 59
5.8.3 Adding text via status lines 59
5.8.4 Adding text via free text 60
5.8.5 Comparison chart/Customer logo 60
5.8.6 Date, time and temperature display 61
5.8.7 Save/load user settings 61
5.8.8 Buttons 63
8
TABLE OF CONTENTS
5.9 Measurement function 65
5.9.1 Set scale 66
5.9.2 Measure 67
5.9.3 Measurement information 70
5.9.4 Buttons 71
5.10 File manager 74
5.10.1 Creating a folder 75
5.10.2 Creating a subfolder 75
5.10.3 Switch between folders and subfolders 76
5.10.4 Rename file/folder 76
5.10.5 Copy files/folders 78
5.10.6 Delete files/folders 80
5.10.7 Select folder for storage 81
5.11 Media player 82
5.11.1 View images 83
5.11.2 View videos 83
7 ACCESSORIES 92
6 OPERATION OF THE MATRIX WITHSNK PTZ AND REVOLVER 80 84
6.1 Connection of camera heads SNK PTZ/Revolver 80 85
6.2 Operation menu of the SNK PTZ 86
6.3 Operation menu of the Revolver 80 88
6.4 Buttons 89
7.1 Option: Battery adapter 93
7.1.1 Connecting the battery adapter 93
7.1.2 Battery display 94
7.1.3 Charging the battery 94
7.1.4 Battery life 94
7.1.5 Battery maintenance 94
7.1.6 Disposal of the battery 94
7.2 Accessories for the SNK PTZ 96
7.2.1 Kevlar poles 96
7.2.2 CO2overpressure kit 97
9
TABLE OF CONTENTS
7.2.3 Manhole stand 98
7.2.4 Dual Line Laser 99
7.3 Accessories for the Revolver 80 100
7.3.1 Centering fixture standard 100
7.3.2 Pushing aid 101
7.3.3 Centering tool 101
8 MAINTENANCE AND SERVICE 103
8.1 Maintenance by the manufacturer 104
8.2 Return transport 104
8.3 Software update 105
8.4 Customer service 105
8.5 Lamp replacement (SNK PTZ) 106
9 WARRANTY – DISPOSAL – CONFORMITY 107
9.1 Warranty 108
9.1.1 Warranty exclusions 108
9.1.2 Custom parts 108
9.3 Disposal of the device at the end of its life expectancy 109
9.4 EC declaration of conformity 110
10 TIPS, QUESTIONS AND ANSWERS 111
10.1 Tips for your first inspection with your MATRIX 112
10.1.1 After the first switch-on 112
10.1.2 General information 112
10.2 Problems and system messages 113
11 QUALITY STANDARDS 116
Before initial operation, the operator must read
and understand these operating instructions com-
pletely in order to avoid damage to life and pro-
perty. Operation of the device without
understanding the operating instructions is never
permitted. The device is designed exclusively for
industrial use by personnel trained in all technical
matters.
Extensive knowledge of the device, the testing
technology, the safety instructions and the indu-
strial eld of application is absolutely necessary
for both a damage-free operation of the device
and not endangering the personnel and the wor-
king environment.
The device must never be connected to electrical
mains if you have not understood these instructi-
ons including safety warnings or if you cannot or
do not want to use the device according to the re-
gulations.
viZaar®is never liable for the consequences of
faulty test results, the loss of inspection data or
any damage caused to plant equipment during
the inspection.
1 SAFETY INSTRUCTIONS
10
1.1 SAFETY INSTRUCTIONS
This device is used to examine and observe the in-
terior of machines, devices, materials and other
objects without damaging the object in question.
Do NOT use the device in areas where explosive
gases may form. The corresponding ambient
conditions (see page 16 ff.) must be observed.
OTHER APPLICATIONS ARE NOT ALLOWED!
The device is not a medical device as dened
within the EU directive 93/42/EEC.
Intended use also includes following the
guidance in these operating instructions and ob-
serving the maintenance instructions (chapter 6,
page 73).
The MATRIX units are NOT explosion proof and
should NOT be used in areas where there is a risk
of explosion.
The examined object must not contain any
corrosive substances that could attack the
components of the device. This includes acids in
particular. viZaar®does not assume any liability
for any corrosion damage caused by such
substances.
1.2 INTENDED USE
1 SAFETY INSTRUCTIONS
11
1.3 SAFETY INSTRUCTIONS
MANDATORY REGULATIONS
Be sure or read prior to rst use!
Useful tips for proper operation
signies helpful information.
Please read these operating instructions carefully be-
fore first use and save them for later referral.
SPECIFIC SAFETY INSTRUCTIONS
DANGER
signies a danger with a high risk level which, if you do not avoid it, will lead to
death or severe injuries.
WARNING
signies a danger of medium risk level which, if not avoided, can cause death or se-
vere injuries.
COUTION
signies a danger of low risk level which, if not avoided, might result in minor or
moderate injury.
ATTENTION
signies possible property and environmental damage.
1 SAFETY INSTRUCTIONS
12
STORAGE AND TRANSPORTATION
COUTION Risk of falling due to uneven surfaces:
Possible injury and damage to the device
never strore or place the case and/or the device on uneven ground
ATTENTION Physical impact on camera head or device:
Risk of damaging camera, device and/or single components
the product should only be stored in the transport case designed by the
manufacturer
Do not drop the camera
ATTENTION The battery remeins in the device:
Negative effects on the performance and possible damage to the battery
remove the battery from the device when stored
make sure to store the battery at room temperature
ATTENTION Humid environment, high temperatures, lots of dust and suspend particles:
Possible damage to the device and/or components
do not expose the transport case and base unit to water
store the device in a dry environment. Even when it is stored in the case
do not store in direct sunlight
do not store in environments that contain halogenated gases
ATTENTION Tensile load of camera or cable:
Possible damage to device or components
do not move the device by pulling probe or cable
ATTENTION Carelessly closing the transport case:
Possible damage to components or device
disconnect control unit and device before closing the case
remove the power pack before closing the case
always make sure to properly store each component before closing the case
1 SAFETY INSTRUCTIONS
13
PUTTING INTO SERVICE
WARNING Electric shock:
Can cause physical damage or even death
operation only on an AC voltage system of 100-240 VAC / 50-60Hz
the use of a residual current circuit breaker (according to DIN VDE 0100-
701:2008-10 or DIN VDE 0100-410:2018-10) or an isolating transformer is
mandatory during mains operation
only connect to sockets with a ground conductor
do not use extension cables longer than 25 meters
only inspect applications and surroundings that are not under electrical voltage
ATTENTION Application and device habe different operating temperatures:
Possible damage to the device / lower performance
Check the temperature of the application and the permissible temperature of
the device
ATTENTION Formation of condensation (e.g. when going from cold to warm environments):
Damage to or malfunctioning of the device caused by voltage ashover
don’t use the device when condensation has
before putting into service, allow the device to acclimatise to ambient
temperature and wait until it is dehumidified
1 SAFETY INSTRUCTIONS
14
IN USE
WARNING Applications containing flammable gases/liquids and/or lots of dust:
Risk of re and explosion, risk of physical damage or death
check the environment of the application
do not use the device in flammable and explosive environments
WARNING Corrosive chemicals:
Risk of physical damage and damage to the device
check the application for corrosive elements
do not insert the probe into corrosive chemicals
never touch solvent based liquids with the camera
WARNING Rotating system components:
Risk of physical damage and destruction of the camera
only operate the device in plant components and areas that are shut down
COUTION Light ar camera head:
Possible damage to the eye/retina, risk of dazzling and temporary or permanent
loss of sight
never look directly into the light at the camera head
ATTENTION Risk of overheating and/or short circuit:
Damage to device and environment
always turn off the device after inspections and during work interruptions and
disconnect it from the mains power.
ATTENTION Covering the base unit with a blanket or trap:
Risk of damage to the device
covering the base unit can impact the ventilation and cooling system of the
device, therefore it should never be covered in use
ATTENTION Removing external data carriers (e.g. USB-sticks) while copying data:
Possible data loss or damage to the system
make sure the data carrier is connected correctly
wait until the process is finished before removing the carrier
ATTENTION Removing the powerpack during inspection
Possible damage to the system
never try removing the powerpack when the device is used
1 SAFETY INSTRUCTIONS
15
MAINTAINANCE / CLEANING / REPAIR
WARNING Batteries from third-party manufacturers:
Risk of re and explosion
only use batteries approved by the manufacturer
WARNING Repair and modification:
Risk of physical damage to the user and damage to the device
modifications and repairs are only permitted by our viZaar repair service
please contact our customer service in case of repair or modification wishes
ATTENTION Technical problems or malfunction of camera or documentation system:
Risk of damage to camera or device
in case of technical problems or malfunctions, the system has to be checked
by the manufacturer
precautionary, the system should be checked at least once a year
in case of technical problems of malfunctions, the system has to be shut down
immediately and be disconnected from the mains power, to prevent
from further damage and potential risks
ATTENTION Cleaning with solvents:
Damage to device, probe, components
do not use solvents for cleaning
waterproof components can be cleaned with a cloth and soapy water
wipe away dust and dirt with a cloth if possible
DISPOSAL
ATTENTION Incorrect disposal of battery, device or components:
Damage to the environment
adhere to applicable local guidelines concerning the disposal of your product
we are happy to help you with disposing the device or components
(except for radioactive contaminated components)
if you have further questions concerning disposal, please contact our
customer service
16
2 SPECIFICATIONS – SCOPE OF DELIVERY – ACCESSORIES 17
2.1 Device specifications 18
2.2 Scope of delivery 19
2.3 Accessories 20
2 SPECIFICATIONS SCOPE OF DELIVERY ACCESSORIES
2 SPECIFICATIONS SCOPE OF DELIVERY ACCESSORIES
17
2.1 DEVICE SPECIFICATIONS
Dimensions in mm/in (W) 540mm/21.26“ x (H) 290mm/11,4“ x (D) 400mm/15,7“
Weight (incl. transport case) Without battery: 11.2kg/24.69lbs | with battery: 15.8kg/34.83lbs
Operation environment Ambient temp. operation -15°C/5°F to +48°C/118.4°F |Storage temp.
-25°C/-13°F to 65°C/149°F | Rel. humidity max. 95%, non-condensing
Power input 100 VAC - 240 VAC | 50/60Hz | max. 250 Watt
Housing HDPE/HWU plastic upstroke counter and aluminium profiles with plastic
bumper protection
Video-In PAL/NTSC, Composite and S-Video, autodetection
Video-Out HDMI monitor port (resolution: 1024 x 768 px)
Other connections USB 3.0 | Recording remote control | 12VDC/750mA auxiliary output
System storage More than 16 hours of high-resolution MPEG4 video recording or several
thousand high-resolution BMP/JPG images | External USB media
MATRIX E3
Dimensions in mm/in (W) 320mm/12.60“ x (H) 30mm/1.18“ x (D) 230mm/9.06“
Weight (without cable) 1.6 kg/3.53lbs
Mounting Base unit: integrated holder | Mobile: shoulder strap
LCD Display 10.4" LCD, contrast 1200:1, 400 cd, LED illumination, transreflective (sun-
light intensifying), 262,144 colors, viewing angle at all directions +/- 90°.
Operation Resistive touch screen with five additional direct input buttons and joystick
(also suitable with protective gloves)
Housing Carbon fibre with all-round elastomer shock protection;
Connecting cable 1.65m/25.59
Functions
Saving images and videos in low, medium and high resolution, unlimited
recording possibilities, file manager (creating, copying, renaming and dele-
ting folders and files). Includes all image processing functions (mirror, ro-
tate, 8x zoom, text input, long exposure 40 ms -10 sec, white balance,
brightness control, colour, contrast, full screen mode and point marker
function). Full version text generator (additional 99 memory spaces for
standard configurations, all functions for text and background colours).
Customizable colour reference charts, allows free positioning of image set-
tings and edits. Up to nine password protected user accounts with indivi-
dual system settings. Multilingual user interface. Operating instructions as
PDF on the system in German, English and French.
VUSCREEN CONTROL PANEL
All technical data applies exclusively to devices of standard design at an ambient temperature of 22 ±3 °C and a mains voltage fluctuation of ±10 %. All data
are typical average values for series devices. All data is subject to technical changes.
2 SPECIFICATIONS SCOPE OF DELIVERY ACCESSORIES
18
2.2 SCOPE OF DELIVERY
Scope of delivery: Items 1-8.
The MATRIX is ready for use with items 1 to 4 plus an
optional adapter (10/11/12, see page 20).
To operate the MATRIX with the camera heads SNK
PTZ/Revolver 80, item 12 (see page 20) is required.
1MATRIX E3
2VUSCREEN control panel
3Mains cable (GER, UK or US)
4Connection cable to VUSCREEN control panel
5Shoulder strap
6Headset
7Operating instructions
8USB stick with operating instructions
1
2
7 8
653 4
2 SPECIFICATIONS SCOPE OF DELIVERY ACCESSORIES
9 10 11 12
10.1
9Option: Adapter case
10 Option: Battery
10.1 Battery charger
10.2 Mains cable (GER, UK or US)
11 Option: Mains adapter
12 Option: SNK PTZ/Revolver 80 adapter
13 Option: Camera case
14 Option: SNK PTZ pan-tilt-zoom camera
15 Option: Revolver 80 endlessly rotating camera head
16 Centering fixture standard for R80
13 14 15
19
2.3 ACCESSORIES
16
10.2
20
2 SPECIFICATIONS SCOPE OF DELIVERY ACCESSORIES
1717.1 17.2
17 Accessory: Carrier bag
17.1 SNK/Revolver 80 system cable
17.2 Centering tools (large and small)
18 Pushing aid (Revolver 80 only)
19 Kevlar poles (SNK only)
20 Adapter for kevlar poles
21 Manhole stand (SNK only)
18
20 2119
Connection of the hardware and operation of the
software will be described in the next chapters.
Some accessories are not included. Please contact
your local distributor for further information.
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viZaar MATRIX E3 Operating Instructions Manual

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Operating Instructions Manual
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