GMC-I Messtechnik GmbH 7
Power Supply
Required DC supply power is generated for each respective
circuit from mains power which has been fed to the power pack
via an interference suppression filter, a wire fuse, the mains switch
and inrush current limiting. Series 64 N SSP KONSTANTERs are
supplied with power from a 3-phase mains system (relative to the
neutral conductor).
Central Processing Unit (CPU)
Overall control of the SSP-KONSTANTER is accomplished by
means of the CPU on PCB A. It uses an 80C32 8-bit
microcontroller with 64 kilobytes of program memory and 32
kilobytes of battery-backed CMOS RAM.
An 11 MHz pulse generator establishes the clock frequency for
the processor, and creates a time reference for the measuring
function and the serial interface.
A watchdog circuit monitors processor activity and disables
access to battery-backed RAM in the event of supply power
failure.
Operation
The SSP-KONSTANTER can be operated with the controls at the
front panel, or by means of the optional IEEE 488 and RS 232C
plug-in interface module.
Displays and Control Panel
The two 4-place, 7-segment displays and the keys at the front
panel are managed by a controller module in multiplex mode. The
individual LEDs are driven statically via a register, and the rotary
pulse encoders control increment-decrement counters relative to
direction of rotation. Each time an adjusting element is activated,
an interrupt occurs at the CPU which then causes an appropriate
response.
Interface Option
If the SSP-KONSTANTER is equipped with a plug-in interface
module, the device can also be controlled either via the IEEE 488
bus or the RS 232C serial interface.
Remote Control
Device messages received by the interface are forwarded to the
CPU where they are first saved to RAM. After receiving an end-of-
message character, data are checked for correct syntax,
plausibility and limit values. Valid commands are subsequently
executed.
Setup Procedure
Setup data are processed and forwarded to the respective
function unit via I/O control and an optocoupler assuring electrical
isolation. Each setting value for output voltage, output current or
overvoltage protection triggering is converted to a proportional
control voltage by a 12 bit DAC, and is fed to the respective
controller or comparator as a setpoint or a reference quantity.
Actual output voltage is ascertained by a voltage monitor, whose
automatic sensor switching inputs are connected either to the
output terminals or the sensor terminals.
Actual output current is acquired as a voltage drop at a shunt
located in the negative output conductor, and is amplified by the
current monitor to a scaled signal.
In order to achieve rapid downward adjustment of output voltage
even with minimal output load, the device is equipped with a
limited sink function (limited to approximately 25 W per 1000 W
output power) for discharging the output capacitor. This function
is activated as long as output voltage exceeds the current
setpoint value (also in the event of energy recovery from a parallel
connected voltage source).
The source and sink function is enabled when the output On / Off
controls are set to ON, and the source function is disabled when
controls are set to Off and the sink setpoint is set to Unominal
after approximately 300 ms (high impedance for Uout <
Unominal).
Measuring Procedure
Monitor amplifier output signals, which are proportional to actual
output voltage and current, are fed to an analog multiplexer (MUX)
which switches one of the two signals to the input of the analog-
digital converter (ADC) depending upon the desired measured
quantity. The ADC functions in accor
dance
with the synchronous
voltage-frequency conversion principle, and makes a square-
wave signal available at its output whose frequency is
proportional to the measured quantity fed to the input. An
optocoupler is used to assure electrically isolated signal
transmission to a binary counter whose 40 ms gating time is
derived from the quartz controlled pulse frequency of the CPU by
means of an additional counter. After gating time has elapsed, the
CPU acquires the counter value and calculates a measured value
which is saved to RAM as a decimal number. Depending upon
the circumstances, the measured value display is refreshed, an
extreme value comparison is performed for the Min-Max function
or the measured value is made available at the computer
interface’s data output buffer.
Monitoring Functions
– Control Mode Recognition and Overload
An electrically isolated digital signal is derived from the output
signals of the voltage and current regulators, which indicates
the currently active control mode (constant voltage or
constant current mode), as long as overload protection is not
active. “Overload” indicates that power limiting has been
triggered as a result of selected parameter settings and
prevailing load. These operating conditions are evaluated by
the CPU (e.g. for OCP function), are indicated with LEDs and
are used to generate status and event registers for computer
control.
– Overvoltage Monitoring
If the voltage monitor is bypassed, device output voltage is
additionally compared to an adjustable limit value within a
range of 3 V to 120% nominal voltage by a comparator, and
the output is deactivated if the limit value is exceeded and an
OVP message is generated (LED display, status and events
register).
– Temperature Monitoring
Temperature is converted to a proportional electrical signal by
PTC resistors at representative points (conductor bar, diode
stack, choke and additional switching transistors (for series 62
N, 500 W)) and are fed to a two-step threshold trigger. The
lower threshold value corresponds to a temperature of
approximately 75° C, and the upper threshold value is
approximately 85° C. As soon as the lower threshold is
exceeded at any of the temperature sensors, the fan(s) is/are
switched to high speed by the fan controller. The device can
be operated at any output load up to the maximum specified
operating temperature after this ventilation has been
activated. If ventilation is impeded, or at excessive ambient
temperatures, temperature at the sensor may reach the upper
threshold. If this is the case, an overtemperature message is
entered to the status and events register. After 5 seconds, the
OTP LED is activated and the output is shut down by the
CPU. After sufficient cooling has occurred, the status
message is cleared and a ready for operation message is
entered to the event register. If the POWER-ON function is set
to “Recall”, the output is reactivated automatically. If the
POWER-ON function is set to “Standby” or “Reset”, the
output remains deactivated and can only be reactivated by
pressing the OUTPUT key, or by means of a command from
the control computer. After actual temperature has fallen to
below the lower threshold value, fan speed is reduced
automatically.