Grizzly G0707 Owner's manual

Type
Owner's manual
MODEL G0707
24" X 37" BLAST CABINET
OWNER'S MANUAL
(For models manufactured since 01/15)
COPYRIGHT © NOVEMBER, 2009 BY GRIZZLY INDUSTRIAL, INC. REVISED JUNE, 2015 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CR12334 PRINTED IN CHINA.
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
INTRODUCTION ............................................................................................................................... 2
Manual Accuracy ........................................................................................................................ 2
Contact Info ................................................................................................................................ 2
Machine Description ................................................................................................................... 2
Identification ............................................................................................................................... 3
Data Sheet ................................................................................................................................. 4
Machine Data Sheet ................................................................................................................... 4
SECTION 1: SAFETY ....................................................................................................................... 6
Safety Instructions for Machinery ............................................................................................... 6
Additional Safety for Blast Cabinets ........................................................................................... 8
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 9
110V Operation .......................................................................................................................... 9
SECTION 3: SETUP ....................................................................................................................... 10
Needed for Setup ..................................................................................................................... 10
Unpacking ................................................................................................................................ 10
Inventory ................................................................................................................................... 11
Hardware Recognition Chart .................................................................................................... 12
Site Considerations .................................................................................................................. 13
Mounting to Shop Floor ............................................................................................................ 14
Air Supply Setup ...................................................................................................................... 15
Assembly .................................................................................................................................. 16
Test Run ................................................................................................................................... 19
SECTION 4: OPERATIONS ........................................................................................................... 20
Preparation ............................................................................................................................... 20
Control Panel............................................................................................................................ 21
Basic Operation ........................................................................................................................ 22
Blasting Media .......................................................................................................................... 25
SECTION 5: ACCESSORIES ......................................................................................................... 28
SECTION 6: MAINTENANCE......................................................................................................... 29
Schedule .................................................................................................................................. 29
Cleaning ................................................................................................................................... 29
SECTION 7: SERVICE ................................................................................................................... 30
Troubleshooting ........................................................................................................................ 30
Filter Replacement ................................................................................................................... 31
Motor Brush Replacement ....................................................................................................... 32
SECTION 8: WIRING ...................................................................................................................... 35
Wiring Safety Instructions ........................................................................................................ 35
Control Box Wiring Diagram ..................................................................................................... 36
Components Wiring Diagram ................................................................................................... 37
Electrical Component Locations ............................................................................................... 38
Air System Diagram ................................................................................................................. 39
SECTION 9: PARTS ....................................................................................................................... 40
Parts List .................................................................................................................................. 41
Label Placement & Parts List ................................................................................................... 42
WARRANTY AND RETURNS ........................................................................................................ 45
Table of Contents
-2-
Model G0707 (Mfd. Since 01/15)
INTRODUCTION
This blast cabinet is designed for high-use media
blasting operations, where air flow up to 25 CFM
and air pressure up to 120 PSI can be used. Air
pressure is fully adjustable with a control panel
air pressure regulator. A fixed blasting gun and
a hand-held blasting gun are included in this
machine. Blasting operations through a hand-held
blast gun or fixed gun are controlled by a foot
valve and control panel.
An internal set of fluorescent work lamps provide
illumination during blasting operations, and a
built-in dust collector maintains blasting environ-
ment visibility. The cabinet is equipped with two
side loading doors for ease of workpiece loading
and unloading. Media is quickly unloaded through
the hopper dump port door, and reloaded through
a side door.
Machine Description
We stand behind our machines! If you have ques-
tions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
and manufacture date
from the
machine ID label. This will help us help you faster.
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Contact Info
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with the
instruc-
tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
sometimes the machine
you receive is
slightly different than shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
,
check our
website for an updated version. W
e post
current
manuals and
manual updates for free
on our web-
site at
www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
Manufacture Date and Serial Number
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta-
tion is available for your machine.
Manufacture Date
Serial Number
Manual Accuracy
Model G0707 (Mfd. Since 01/15)
-3-
Figure 1. Features and controls.
Identification
D
C
F
H
J
B
K
A
L
E
G
A. Control Panel
B. Pressure Regulator w/Gauge
C. Dust Collector
D. Fluorescent Lamp Assembly
E. Canister Plunger for Filter Cleaning
F. Side-Loading Door
G. Door Latch
H. Hopper Dump Chute
I. Gloves
J. Foot Pedal Blasting Switch
K. Heavy Duty Leg Support System
L. Viewing Window
I
-4-
Model G0707 (Mfd. Since 01/15)
Data Sheet
Machine Data Sheet
model G0707
24" x 37" BlAST cABineT
Customer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax #: (800) 438-5901
mAcHine dATA
SHeeT
Product Dimensions:
Width ..................................................................................................................................................................................... 41"
Depth ..................................................................................................................................................................................... 36"
Height ..................................................................................................................................................................................64
1
2"
Foot Print (Length/Width) .......................................................................................................................................... 23" x 36
3
4"
Weight ........................................................................................................................................................................... 198 lbs.
Shipping Dimensions:
Type ...........................................................................................................................................................................Cardboard
Content .......................................................................................................................................................................... Machine
Weight ............................................................................................................................................................................ 231 lbs.
Length/Width/Height ............................................................................................................................................52" x 39" x 30"
Electrical:
Switch ........................................................................................................................................Sealed ON/OFF Rocker Switch
Switch Voltage ................................................................................................................................................................... 110V
Cord Length ..........................................................................................................................................................................6 ft.
Cord Gauge .................................................................................................................................................................18 gauge
Recommended Circuit Size ............................................................................................................................................15 amp
Plug .......................................................................................................................................................................................Yes
Number of Lamps .....................................................................................................................................................................2
Lighting Type ............................................................................................................................................. 18 Watt Fluorescent
Dust Collector Motor:
Type ....................................................................................................................................................................Universal Type
Horsepower ......................................................................................................................................................................1
1
2 HP
Voltage ............................................................................................................................................................................... 110V
Phase ................................................................................................................................................................................Single
Amps .................................................................................................................................................................................... 11A
Cycle ................................................................................................................................................................................. 60 Hz
Number Of Speeds ...................................................................................................................................................................1
Power Transfer ........................................................................................................................................................Direct Drive
Bearings ............................................................................................................................... Shielded and Permanently Sealed
Operation Information:
Suggested Operating Air Pressure Range .................................................................................................................60-80 PSI
Maximum Air Pressure ...................................................................................................................................................120 PSI
Recommended Air Supply ..........................................................................................................................................5-28 CFM
Maximum Abrasive Capacity .........................................................................................................................................400 lbs.
Suggested Abrasive Capacity .......................................................................................................................................... 55 lbs.
Abrasive Type ...............................................................................................................................................................Dry Only
Load & Unload Access ......................................................................................................................................................Sides
Design Type .............................................................................................................................................................Floor Model
Model G0707 Page 1 of 2
Model G0707 (Mfd. Since 01/15)
-5-
General Specifications:
Body Construction ............................................................................................................................. Welded Heavy-Duty Steel
Dust Collector Filter Dimensions ..................................................................................................................6
3
4" Dia. x 12" Tall
Dust Collector Filter Type ...............................................................................................................................................Pleated
Dust Collector Filter Rating ......................................................................................................................................... 5 Microns
Paint. ......................................................................................................................................... Powder Coated Inside and Out
Other Specifications:
Country Of Origin .............................................................................................................................................................. China
Warranty ........................................................................................................................................................................... 1 Year
Serial Number Location ..............................................................................................ID Label on Front Center of the Cabinet
Assembly Time .........................................................................................................................................................60 Minutes
Features:
Dual Side Loading Doors
Panel Mounted Electric and Air Controls
Spare Blast Tips
Spare Window Protection Sheets
Included Dust Collector Filter
Screened Work Table
Foot Pedal Blasting Control
Gun Blasting System
Hands-Free Blasting System
Hopper Dump Gate
Easy-Clean Dust Collector
Reusable Dust Collector Filter Element
External Lighting System
Model G0707 Page 2 of 2
-6-
Model G0707 (Mfd. Since 01/15)
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
Always discon-
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper-
ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin-
ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
Model G0707 (Mfd. Since 01/15)
-7-
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece mate-
rial. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica-
tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur-
ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec-
ommended accessories. Using improper acces-
sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect-
ing cord-connected machines from power, grab
and pull the plugNOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend-
ed operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-8-
Model G0707 (Mfd. Since 01/15)
Additional Safety for Blast Cabinets
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
5. WORK AREA SAFETY. To prevent acci-
dental contamination of shop air, clean dust
collector and filters often, and repair any
suction hose leaks immediately.
6. MAINTAINING COMPONENTS. To pre-
vent accidental contamination or blast inju-
ry, replace tips, hoses, lenses, and gloves
when they become worn.
7. SAFE MEDIA BLASTING. Do not use sys-
tem over the rated PSI or lines and seals
may burst and cause injury.
8. CORRECT LIGHTING. To prevent ballast
overload and possible fire, do not install
lamps that use over 18 watts.
9. LOADING & UNLOADING. To prevent
accidental blasting injury, disconnect the
air supply before loading or unloading the
workpiece from the blast cabinet.
10. SAFE MAINTENANCE. To prevent acci-
dental blasting injury or shock, disconnect
air supply and power before doing mainte-
nance.
11. SAFE MEDIA BLASTING. To prevent dust
exposure, always secure the door(s) before
beginning media blasting operations.
1. PERSONAL PROTECTION EQUIPMENT.
Media blasting presents a real hazard of
silicosis and other lung contamination inju-
ries! These injuries are permanent and can
get worse over time. If you use media blast-
ing equipment without the proper head-
gear, eye protection, and respirator, your
lungs and eyes may become permanently
damaged. DO NOT use this blast cabinet
unless you know how to use it. Protect
yourself correctly, and keep all unprotected
bystanders away. For latest types of protec-
tive equipment and acceptable respirator
types, contact your local OSHA or NIOSH
office.
2. LEAVING THE AREA. To prevent acci-
dental blasting injury, disconnect air supply
when leaving the blast cabinet.
3. MAINTAINING MACHINE. To prevent acci-
dental contamination of shop air, check the
blast cabinet for any leaks before use, and
reseal immediately.
4. SAFE ENVIRONMENT. To avoid media
escaping from the cabinet or to prevent an
entrapment hazard for animals or children,
always close and latch shut the blast cabi-
net doors when not in use.
Model G0707 (Mfd. Since 01/15)
-9-
Figure 2. Typical 5-15 plug and receptacle.
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
110V Operation
Full Load Amperage Draw
This machine draws the following amps under
maximum load:
Amp Draw .............................................. 11 Amps
Power Supply Circuit Requirements
Both the machine and the power supply circuit
must be properly grounded. The power supply cir-
cuit must be rated for the amperage given below.
Never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Minimum Circuit Size ............................. 15 Amps
This machine MUST have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
We do not recommend using extension cords, but
if you find it absolutely necessary:
Use at least a 14 gauge cord that does not
exceed 50 feet in length!
The extension cord must have a ground wire
and plug pin.
A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Power Connection Device
This machine comes with a plug, similar to Figure
2, to connect the machine to power.
Electrocution or fire could
result if machine is not
correctly grounded or
connected to the power
source. Get help if you
do not know what you are
doing.
-10-
Model G0707 (Mfd. Since 01/15)
Wear safety goggles dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SETUP
The following are needed to complete the setup
process, but are not included with your machine.
Description Qty
Safety Goggles for Each Person ................ 1
Forklift ......................................................... 1
Wrench 10mm ............................................ 1
Additional People (For Lifting) .................... 1
Screwdriver Phillips #2 ............................... 1
Wrench or Nut Driver
3
8" ............................ 1
Exterior-Grade Silicone Caulking ...... 1 Tube
Needed for Setup
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Model G0707 (Mfd. Since 01/15)
-11-
Inventory
The following is a description of the main compo-
nents shipped with your machine. Lay the compo-
nents out to inventory them.
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1: (Figure 3) Qty
A. Dust Collector Assembly w/Filter ............... 1
B. Cabinet ....................................................... 1
C. Spare Door Seal
3
8" x 1" x 79" ................... 1
D. Teflon Tape ................................................. 1
E. Legs ............................................................ 4
F. Left Door..................................................... 1
G. Right Door .................................................. 1
H. Side Leg Supports...................................... 2
I. Blast Tip Set ............................................... 1
Blast Tip 6mm ID .................................... 2
Blast Tip 7mm ID .................................... 2
J. Canister Plunger Assembly ........................ 1
K. Hopper Chute Door .................................... 1
L. Push-on Hose Adapter
3
8" .......................... 1
M. Lever and Latch Set (for 2-Doors) .............. 1
N. Viewing Window Dust Sheets 23
1
2" x 10" . . 5
O. Lamp Window Dust Sheets 21
1
2" x 4" ....... 5
P. Bolt Bag ...................................................... 1
Cabinet Screws
1
4-20 x
1
2" ................... 26
Flange Nuts
1
4"-20 ................................ 26
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Figure 3. Inventory.
B
C
D
A
E
M
O
N
H
G
J
L
I
F
K
P
-12-
Model G0707 (Mfd. Since 01/15)
5mm
Hardware Recognition Chart
Model G0707 (Mfd. Since 01/15)
-13-
Site Considerations
Weight Load
Refer to the
Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Physical Environment
The physical environment where the machine is
operated is important for safe operation and lon-
gevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
other hazards. Make sure to leave enough space
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Figure 4. Space required for full range of movement.
81"
22"
22"
35"
-14-
Model G0707 (Mfd. Since 01/15)
Although not required, we recommend that you
mount your new machine to the floor. Because
this is an optional step and floor materials may
vary, floor mounting hardware is not included.
Generally, you can either bolt your machine to
the floor or mount it on machine mounts. Both
options are described below. Whichever option
you choose, it is necessary to level your machine
with a precision level.
Bolting to Concrete Floors
Lag shield anchors with lag bolts (Figure 5) and
anchor studs are two popular methods for anchor-
ing an object to a concrete floor. We suggest
you research the many options and methods for
mounting your machine and choose the best that
fits your specific application.
Mounting to Shop
Floor
Figure 6. Machine mount example.
Using Machine Mounts
Using machine mounts, shown in Figure 6, gives
the advantage of fast leveling and vibration reduc-
tion. The large size of the foot pads distributes
the weight of the machine to reduce strain on the
floor.
Figure 5. Typical fasteners for mounting to
concrete floors.
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Model G0707 (Mfd. Since 01/15)
-15-
Air Supply Setup
The ability of this blast cabinet to accomplish its
task is directly related to how well the air supply
system is designed. For this blast cabinet to oper-
ate at its maximum potential with the largest blast
tip, the CFM feeding the regulator should be 35
CFM at 120 PSI.
Refer to your compressor Owners Manual and
make sure that the compressor can handle the
load of a blasting cabinet. Often a 5 HP compres-
sors are used, but the duration of the work shift
and tip size installed must be reduced so the
compressor duty cycle is not exceeded. Ignoring
this requirement could lead to compressor over-
heating and failure. The rule of thumb is that, the
smaller the compressor, the less CFM available,
and greater cool-down time required.
If this blast cabinet is to be used at full capacity
in eight-hour work shifts at the maximum air pres-
sure of 120 PSI using the largest tip, an industrial-
grade compressor capable of delivering up to 35
CFM may be required.
For smaller compressors, make sure to increase
the compressor maintenance interval and verify
that your compressor has the best cooling airflow
possible.
When filling or servicing the blast cabinet, there
is a risk of subjecting the compressor to airborne
media or dust. Be sure to locate the blast cabinet
away from the compressor operating environment.
If even small amounts of fine media dust enter the
compressor through the intake or during general
service, rings, pistons, valves, and bearings can
be quickly destroyed.
Remove any in-line oilers, make the supply line
long enough to allow the compressed air to fully
cool before it reaches the gun, and install an
in-line water separator or air dryer. Tilt air sup-
ply lines slightly back toward the compressor so
residual condensation in the lines will run back to
the tank instead of the media blasting unit. For a
general summary of the typical air system of this
blast cabinet and supply system, refer to the Air
System Diagram on Page 39.
If using an existing air system, eliminate air supply
restrictions and pressure drops that may occur at
small quick-disconnect fittings, elbows, small sup-
ply piping, undersized water separators, kinked
lines, or rust-filled piping.
Typically, when installing a new supply line for the
blast cabinet with a 125 foot run or less, the air
supply line up to the regulator inlet should have
an inside diameter of
3
4". For runs up to 300', a
supply line with a 1" inside diameter is recom-
mended.
If an air compressor is not available or the blast
cabinet is to be used at a remote location, NEVER
connect this blast cabinet to pressurized bottled
gasses such as oxygen bottles used in welding
operations. Line ruptures or explosions can occur,
causing equipment damage, serious injury, or
death.
Make sure to install an air supply quick-discon-
nect fitting or a shut-off valve that can be locked
out to prevent the air pressure from accidentally
being turned on. These items allow for the blast
cabinet to be serviced safely or allow it to sit idle
when not in use.
-16-
Model G0707 (Mfd. Since 01/15)
Assembly
To assemble the blast cabinet:
1. With the help of an assistant, lay a sheet of
cardboard on the floor to protect the media
blasting cabinet, and place the cabinet on its
back.
2. Using a #2 Phillips screwdriver, fasten all four
legs to the underside of the cabinet with (16)
1
4-20 x
1
2" cabinet screws and flange nuts
(Figure 7).
3. Attach the two side supports (Figure 7) to
the left and right set of legs with four cabinet
screws and flange nuts.
4. With the help of an assistant, stand the blast
cabinet upon the legs.
Figure 7. Leg installation.
Side
Support
Figure 8. Hopper chute door.
5. Using three Phillips screws and flange nuts,
fasten the hopper chute door to the hopper,
as shown in Figure 8. When secured, latch
the hopper door closed.
6. Using a Phillips screwdriver, remove the suc-
tion port baffle (Figure 9).
Figure 9. Suction port baffle.
Model G0707 (Mfd. Since 01/15)
-17-
15. Re-install the baffle and install both side
doors with the eight M5-.8 x 10 flat head
screws and hex nuts already in the cabinet.
16. Verify that a plastic dust sheet is affixed to
the inside of the cabinet viewing window and
the lamp window (Figure 13).
Figure 12. Dust collector suction port.
7. Using four cabinet screws and flange nuts,
fasten the dust collector to the rear of the
cabinet, so the suction port protrudes through
the hole cut into the back of the cabinet
(Figure 10).
8. Plug the dust collector into the in-line power
supply plug protruding from the control box
(Figure 10).
9. Unlatch the dust collector motor (Figure 10),
lift the dust collector out of the canister, and
set it aside.
10. Working from inside of the canister, insert the
canister plunger through the canister wall so
it can be seen protruding from the outside of
the canister.
Figure 10. Dust collector.
12. Re-install the dust collector into the canister.
13. Using a 10mm wrench, tighten the jam nut
against the knob.
14. Using silicone (not supplied), seal the gap
between the suction port and the hole in the
cabinet wall (Figure 12).
Figure 11. Canister plunger.
11. Place the spring on the plunger shaft, and
thread the jam nut and knob onto the plunger
as shown in Figure 11.
Knob Jam Nut
Spring
and
Plunger
Gap
In-line Plug
-18-
Model G0707 (Mfd. Since 01/15)
17. Using the fasteners already in the cabinet
and doors, install the doors, then receivers,
and adjust the receivers so the doors slightly
compress the foam seal when closed (Figure
14).
Figure 14. Door latched closed.
Figure 13. Viewing window and lamp window.
18. Route the blasting guns and hoses to elimi-
nate any kinks or binds (Figure 15).
Figure 15. Blast gun and hose positioning.
19. Position the foot pedal (Figure 16) between
the legs where it will be convenient to use.
The pedal may also be fastened to the floor if
the unit will not be moved.
Figure 16. Foot pedal positioning.
20. Pour the desired amount of media into the
cabinet through one of the side doors. DO
NOT overfill.
21. Wait 24 hours for the silicone sealant to fully
setup and dry. Otherwise, when the machine
is turned on and media blasting begins, the
seal may be broken, causing leakage.
22. Inspect all seals, hose clamps, glove clamps,
and window seals for any potential leaks.
Correct as required.
Dust
Sheets
Receiver
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Grizzly G0707 Owner's manual

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Owner's manual

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