Ranger design 1506-PHS Installation guide

Brand
Ranger design
Model
1506-PHS
Type
Installation guide
INSTALLATION GUIDE
1506-PHS CARGO +
RAM ProMaster 118” Wheelbase
For full install guide visit:
https://rangerdesign.com/products/cargo-
plus-rack-vans-ram-promaster-swb-lr-
1506-phs/
For technical support, contact us at 1-800-565-5321 1506-PHS Installation Guide | REV.C2 | Page 2
REQUIRED ITEMS
q 1.1 Setup.................................................................................................................................................. 3 - 4
Phase 1 - Set-up
Phase 2 - Install
q 2.1 Install ................................................................................................................................................. 4 - 7
WARNING
Before the installation, carefully read the supplied installation guide to avoid possible injuries and damages resulting
from incorrect installation. Always keep the installation guide in an accessible location at all times for reference during
installation.
Installers must always wear appropriate safety gear during installation. This may include but is not limited to gloves,
steel toed shoes, and safety glasses.
This installation guide provides general installation instructions and best practices. However, various vehicles and prod-
uct install locations may require additional steps. It is the installers responsibility to ensure the install is safe and secure.
For further questions please contact us at 1-800-565-5321.
q Allen key 6mm
q Ratchet
q 13mm Hex Socket
q Anti Seize (recommended)
q Flat head screwdriver
For technical support, contact us at 1-800-565-5321 1506-PHS Installation Guide | REV.C2 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
15-U1006 BOX
15-U4018 BOX
15-015 Bar ×1
15-017 roller ×1
15-013 ×115-012 ×1
15-006 x 3
×2
×2
15-005 x 3
1.1.1 Unpack components; compare with the bill of materials.
15-011 ×6
15-014 ×2
15-010 ×6
1.1.2 Verify all parts are present
Item No. Description Qty.
15-005 Cargo+ Foot Passenger Side 3
15-006 Cargo+ Foot Driver Side 3
15-010 Cargo+ Shim 6
15-011 Cargo+ Shim 6
15-012 Cargo+ Driver Side Roller Connection 1
15-013 Cargo+ Passenger Side Roller Connection 1
15-014 Cargo+ Side Rail Connection 2
15-015 Cargo+ Cross bar 7
15-017 Cargo+ Roller 1
98-099 M8 Lock Washer Internal Tooth 6
98-129 M8 Flat Washer 6
90-003 Allen Socket M8 x 25mm 22
90-004 Hex Bolt M8 × 1.25 x 50mm 8
99-007 ProMaster Roof Fitting 6
99-010 Cargo+ Side Rail Connector 18
Bill of Material
99-007 ×6
15-U2004 BOX
15-015 Bar ×6
For technical support, contact us at 1-800-565-5321 1506-PHS Installation Guide | REV.C2 | Page 4
1.1.3 Identify Assembly and Installation fastener bag.
Assembly Fastener Hardware Assembly
Hardware AssemblyInstallation Fastener
18×18× 4×4×
#90-003 Allen Socket
M8 x 25mm
#99-010 Cargo+
Side Rail Connectors
Allen Socket
M8 x 25mm
Rhino Bolt
# 90-003
22×22×
Cargo+ Side
Rail Connectors
# 99-010
18×18×
#90-004
Hex Bolt
M8-1.25x50mm
SS304
6×6×
#98-099 Lock Washer
M8 Internal Tooth
6×6×
#98-129 Hex Bolt
M8 Flat Washer
6×6×
6×6×
#90-004 Hex Bolt M8 × 1.25 x 50mm
#98-099 M8 Lock Washer
#98-129 M8 Flat Washer
#90-003 Allen Socket M8 x 25mm
1.
15-005
Install feet to 4 crossbars.
Loosen Bolt
15-006
×3
=
TOOLSTOOLS
q Allen key 6mm
TOOLSTOOLS
q Flat head screwdriver
=
2.
Remove foot cowlings. ×6
PHASE 2 – ASSEMBLY
1.1 ROOF INSTALLATION
15-015
6×6× #99-007 ProMaster Roof
Fitting #99-007 Roof Fitting
For technical support, contact us at 1-800-565-5321 1506-PHS Installation Guide | REV.C2 | Page 5
CLICK!
3.
Mount feet to van mounting points.
4.
Assemble both side rails. Use anti-seize as required.
TOOLSTOOLS
q Allen key 6mm
5.
HARDWARE USEDHARDWARE USED
4x 4x (7 ft • lbs)
#90-003 Allen Socket
M8 x 25mm
tighten
Assemble roller.
15-014
#90-004 Hex Bolt M8
× 1.25 x 50mm
#98-099 M8 Lock Washer
#98-129 M8 Flat Washer
Front
Rear
15-007
15-009
TOOLSTOOLS
q 13mm Hex Socket
q Ratchet HARDWARE USEDHARDWARE USED
6x 6x (12 ft • lbs)
CLICK!
CLICK!
15-012
15-017
15-013
For technical support, contact us at 1-800-565-5321 1506-PHS Installation Guide | REV.C2 | Page 6
7.
Space out the side rail connectors.
6.
Mount side rails to crossbars.
8.
CLICK!
Install side rail connectors.
×9
HARDWARE USEDHARDWARE USED
18×18×
#99-010 Cargo+ Side Rail
Connectors
#90-003 Allen Socket
M8 x 25mm
HARDWARE USEDHARDWARE USED
6× 6× (7 ft • lbs)
For technical support, contact us at 1-800-565-5321 1506-PHS Installation Guide | REV.C2 | Page 7
9.
Mount remaining crossbars and roller spread out evenly along the side rails.
tighten
TOOLSTOOLS
q Allen key 6mm
10.
Tighten all crossbar bolts. Use anti-seize as required.
Verify roller clears rear of van and camera
“You have successfully installed your Cargo +, thank you for doing business with us.”
For any feedback or suggestions, you may have, please contact: [email protected]
1”
TOOLSTOOLS
q Flat head screw driver
11.
Re-attach foot cowls.
(7 ft • lbs)
#90-003 Allen Socket
M8 x 25mm
HARDWARE USEDHARDWARE USED
12× 12× (7 ft • lbs)
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Ranger design 1506-PHS Installation guide

Brand
Ranger design
Model
1506-PHS
Type
Installation guide
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