Edsal 3005 Assembly Manual

Brand: Edsal

Model: 3005

Type: Assembly Manual

This manual is also suitable for

3004

Use Caution when handling and assembling metal parts. The metal may have sharp edges or corners. The

use of protective gloves is recommended. Do not use this unit for anything that is outside the designed func-

tion of storage. Do not store loose or heavy items on the top shelves or on the top of the unit, for they create

a falling hazard that can injure yourself or others. Always remember to use proper lifting techniques when

moving either the boxed or assembled unit.

Safety Instructions

It is recommended that the cabinets are assembled by more than one person. Use of a raised flat surface

during assembly is highly recommended. During shipping and handling, some of the panels that are used for

assembly may have become bent. Use your hand to pry up or push the parts back to their original form. To

assure that the unit is square. Make sure that the unit is placed on a level surface, as this may effect the per-

formance of the unit.

General instructions

Should you have any comments, damage, missing parts, or problems with assembly of this unit please feel free to contact

our Edsal manufacturing facility at, (773) 475-3000 and request customer service. We can also be reached on the internet

at the following email address : customerservice@edsal.com.

To obtain replacement parts, please provide the following information :

- Model # - Part # & Description - Location Purchased - Date Purchased

Page 1

(N) Top Shelf

Required Tools

• Small Screwdriver

• Rubber Mallet

• Socket or Nut Driver

(B) Right Hand Side (C) Left Hand Side

(I) Door Rods

(G) Shelf Clips

(K) Locking Handle

Consumer Products Division

Edsal Manufacturing Company

4400 South Packers Avenue

Chicago, IL 60609

www.edsal.com

Made In China

(A) Back

(H) Door Frame

(D) Top (E) Bottom

(O) Leg Leveler &

Cage Nut

(F) Half Shelves

(J) 10-24 x 3/8”

Screws & Nuts

(M) Divider

(L) Hanger Rod

Back

Right Hand Side

Left Hand Side

Top

Bottom

Half Shelves

Shelf Clips

Door Frame

Door rods

10-24X3/8” Screws

Locking Handle

Hanger Rod

Divider

Top Shelf

Leg Leveler & Nut

CUBK7837 KA

CUSD7820R KA

CUSD7820L KA

CUTO3820 KA

CUBO3617-2 KA

CISH2018

7000CLP

3000FRAME

CUDR3500 KA

F102438S & N

201L

CCHG2202

CIDV6019

CUSH3718-3 KA

Leveler 100

CUBK7837 KA

CUSD7826R KA

CUSD7826L KA

CUTO3826 KA

CUBO3623-2 KA

CUSH2024

7000CLP

3001FRAME

CUDR3500 KA

F102438S & N

201L

CCHG2202

CIDV6025

CUSH3724-3 KA

Leveler 100

Quick Assemble Welded Frame Storage Cabinets

MODELS

3004

1UEY7

1UEY8

1UEY9

3005

1UEZ1

1UEZ2

1UEZ3

Part List & Product Specification

(patent pending)

Reference

Description

5 Shelf

–

78” h x 24” d x 36” w

3005

1UEZ1

1UEZ2

1UEZ3

5 Shelf

–

78” h x 18” d x 36” w

3004

1UEY7

1UEY8

1UEY9

This instruction sheet was designed to help you assemble this unit in the proper way, please follow them using all

parts and fasteners provided. Any alteration or deviation from this instruction sheet can result in unit failure. If

you have any assembly problems or questions, please feel free to contact our Edsal manufacturing facility at

(773) 475-3000 during the hours of 9:00 a.m. to 5:00 p.m. central standard time and ask for customer service.

We have people available to assist you if need be with any part of this assembly process.

IT IS HIGHLY RECOMMENDED TO ASSEMBLE THIS UNIT AT EYE LEVEL, AND WITH THE HELP OF AN

ADDITIONAL PERSON. Using a RAISED surface such as a TABLE or DESK, will greatly EASE the ASSEMBLY

PROCESS. Assembly attempted on a much lower surface such as the floor, is still possible but does make the

assembly process longer and harder. During the shipping and handling of this product, some of the panels may

have a MINOR bend such as on a corner, door hinge pin, or a tab. This minor variation can be REPAIRED SIM-

PLY by using a SMALL TOOL or your HAND to move the material back to its designed form. A example will be

outlined in the “GETTING STARTED” section listed below. Some of the materials used in the packaging to pro-

tect the parts from damage may leave dust or smudges on the steel panels. It is RECOMMENDED AFTER AS-

SEMBLY IS COMPLETE to use a MILD SOAP and WATER with a SOFT CLOTH to wipe the unit clean.

Assembly Instructions : Edsal 3004KA & 3005KA Series Combination Cabinets Page 2

Important Please Read First

This assembly process uses tabs, notches, rectangular, and square holes to hold the parts together. To

speed the assembly process, have a rubber mallet, and a small blade screwdriver ready. After unpacking all

the panels, visually inspect the corners. These are the most susceptible to damage through the shipping

and handling process. If you find a corner bent out of place, use your hand and gently move the corner back

to the designed shape. Also during shipping and handling some of the tabs used for engaging the panels

together may have become closed. Visually inspect all panels and if found that some are closed, use a small

blade screwdriver to push the tabs from behind to open slightly (it is recommend to push tabs out slightly for

ease of assembly, and then tap back down with a rubber mallet, to tighten engagement). A example of

pushing the tabs out and how the engagement process works, is shown below.

Getting Started

Piece with tab

goes under piece

with rectangular

hole

Slide part

Tab fully engaged

Push tab slightly

from back side

to open

Small blade

screwdriver

Tap tab with rubber

mallet to tighten

engagement

Step 1 - Side Assembly

First step is to identify the right side panel and the left

side panel. Identify by taking one of the panels and

place the tab edge facing down. Now look at the top and

bottom edges. The top of the side has a notches on the

flanges, and the bottom has a bend inward (see figure

1). Place the corresponding side panel under the back

assembly making sure the tabs of the side panel ride into

the rectangular holes of the back assembly. Slide the

parts together making sure that the tabs and rectangular

holes fully engage (if properly completed, the side and

back assembly will be even at both ends. After assuring

the correct side is fastened to the back assembly and the

tab engagements are complete, tap tabs down with a

rubber mallet to tighten the engagement. Repeat the

same process for the opposite side panel.

Figure 1 - Side Assembly

Side top flange notches

Back’s

rectangular

holes

Assembly Instructions : Edsal 3004KA & 3005KA Series Combination Cabinets Page 3

Step 2 - Door Frame Assembly

Take the door frame assembly and fasten it to the

sides. Place the rectangular holes located on the

rear of door frame into the tabs located on the front

flange of the side panels (if necessary, push tabs

slightly out to assist in the engagement process).

Open one door at a time to see if all tabs on both left

and right side panels are inserted and aligned to the

rectangular holes of the frame (doors are not

shown in the picture to assist in the graphic il-

lustration), then slide the frame down so that all the

tabs fully engage. Next locate the locking tabs on

the top ends of the door frame. Using a screw

driver, push down on the locking tabs to prevent the

door frame from moving out of place. (see figure 2

for reference).

Step 3 - Bottom Assembly

Attach the bottom to the cabinet. Place the bottom

into the interior of the assembled unit and insert the

rear and side flanges of the bottom into the tabs of the

back and side panels by pushing the bottom squarely

down. The front flange of the bottom will install over

the return flange of the door frame kick plate (see fig-

ure 3 for reference).

Figure 3 - Bottom Assembly

Door frame

Tabs located on the

front flange of sides.

(opposite side also)

Bottom front flange

installs over flange

of kick plate.

Bottom

Side flanges to attach

bottom to sides.

(opposite side also)

Back flanges to attach

bottom to backs.

Step 4 - Top Assembly

Place the unit upright and place on a level surface

to insure the unit is square. Now to install the top.

Place the top over the assembled unit. The top will

fit over the assembled unit allowing the inside of the

top bracket holes to properly align with the tabs

located on the inside of the back and sides. After

assuring that the tabs and holes are aligned, push

down on all outside edges of the top to snap the top

into place (see figure 4 for reference.)

Figure 4 - Top Assembly

Top

Tab locations for

top to sides

(opposite side also)

Tab locations for

top to back

Holes for tabs located

on the under side of

the frame.

(opposite side also)

Door frame kick

plate flange.

(

Bottom installs over flange)

Door frame locking tab.

Push down to lock.

(opposite side also)

Figure 2 - Door Frame Assembly

Hole locations for top to unit.

(opposite side & back also)

NOTE : DOORS ARE NOT SHOWN IN GRAPHIC

FOR ILLUSTRATION PURPOSES.

Assembly Instructions : Edsal 3004KA & 3005KA Series Combination Cabinets Page 4

Step 5 - Top Shelf & Hanger Bar Assembly

First locate the level just above were the divider will be

installed by selecting the set of square notches located

inside the unit on the left and right back panels. Round

holes are located on the inside of the left and right side

panels near the hinges for the front of the shelf installa-

tion. Using a shelf clip, insert the upper notch into a

round hole opposite the square holes where the shelf is

located. Push and “snap” the lower notch of the clip into

place using the next lowest round hole. Angle the shelf

so that the shelf will engage the square notches on the

back panel and lower onto the front shelf clips. Next

take the hanger bar and fasten it to the top shelf using

the 10-24 x 3/8” screws and nuts (see figure 5 for screw

locations).

Figure 5 - Top Shelf & Hanger Bar Assembly

Figure 6 - Divider Assembly

Step 7 - Final Assembly

Installing the half shelves. Refer to step five (5) and

follow the instructions of installing shelves

(substituting the divider for the left hand back &

side). To complete the unit, the locking handle needs to

be installed on the right hand door. Follow carefully the

assembly instructions in the handle hardware bag. If the

cabinet is not located on a level surface, two (2) leg lev-

elers have been supplied. Install the cage nut over the

holes located in the bottom front of the kick plate, or on

the bottom back return flanges of the sides. Install the

threaded leg leveler into the nut, and adjust as neces-

sary.

Figure 7 - Final Assembly

Shelf Clip

Step 6 - Divider Assembly

Holding the divider, notice there are square notches and

round notches on each end of the part. Insert the divider

so that the square notches rest on the back of the cabi-

net, and so that all the flanges are facing toward the right

side of the cabinet or facing away from the hanger bar

(see figure 6 for reference). Align the bolt holes with the

top shelf, and the bottom. After assuring the holes are

aligned, fasten the divider to the top shelf and bottom

using the 10-24 x 3/8” screws and nuts (see figure 6 for

reference and screw locations).

Hanger Bar

Screw Locations

For Hanger

Bar

Top Shelf

Divider

Screw Locations

For Divider to

Bottom

Screw Loca-

tions

For Divider to

Half Shelves

Right Hand

Door

Left Hand

Door

Rear Leg Leveler

Holes located On

Bottom of Cabinet

at this Point

(opposite side also)

Front Leg Leveler

Holes located

On Bottom of

Cabinet at these

Points

NOTE : DOORS ARE NOT SHOWN IN GRAPHIC

FOR ILLUSTRATION PURPOSES.

NOTE : DOORS ARE NOT SHOWN IN GRAPHIC

FOR ILLUSTRATION PURPOSES.

Edsal 3005 Assembly Manual

Brand: Edsal

Model: 3005

Type: Assembly Manual

This manual is also suitable for

3004

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Edsal 3005 Assembly Manual

This manual is also suitable for

Edsal 3005 Assembly Manual

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