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Heatiator BIR42, Indoor Fireplace BIR42 User manual

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1
Owner’s Manual
Installation and Operation
Models:
BIR42
Wood Burning Fireplace
DO NOT DISCARD THIS MANUAL
NOTICE
• Important operating
a n d m a i n t e n a n c e
instructions included.
• Leavethismanualwith
party responsible for
use and operation.
• Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
DO NOT
DISCARD
Installationandserviceofthisreplace
shouldbeperformedbyqualiedpersonnel.
Hearth&HomeTechnologiessuggestsNFI
certiedorfactory-trainedprofessionals,or
technicianssupervisedbyan
NFIcertiedprofessional.
Fire Risk
• For use with solidwood fuel or decorative
gas appliance only.
• Donotinstallunventedgaslogs.
WARNING
If the information in these instruc-
tions is not followed exactly, a
re may result causing property
damage, personal injury, or death.
• Donotstoreorusegasolineorotheram-
mablevaporsandliquidsinthevicinityof
thisoranyotherappliance.
• Donotoverre.Overringwillvoidyour
warranty.
• Complywithallminimumclearancesto
combustiblesasspecied.Failureto
complymaycausehousere.
WARNING
WARNING
Hot screen/mesh and glass doors will cause burns.
• Donottouchscreen/meshorglassdoorsuntilcooled
• NEVER allow children to touch screen/mesh or glass
doors
• Keepchildrenaway
• CAREFULLY SUPERVISE children in same room as
replace.
• Alert c h i l d r e n a n d a d u l t s to hazards of high
temperatures.
High temperatures may ignite clothing or other ammable
materials.
• Keepclothing,furniture,draperiesandotherammable
materialsaway.
HOT SURFACES!
Screen/mesh,glassdoorsand
othersurfacesarehotduring
operationANDcooldown.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
2
Read this manual before installing or operating this replace.
Please retain this owner’s manual for future reference.
Homeowner Reference Information
ModelName: Datepurchased/installed:
SerialNumber: Locationonreplace:
Dealershippurchasedfrom: Dealerphone:
Notes:
We recommend that you record the following pertinent
information about your replace:
Listing Label Information/Location
Themodelinformationregardingyourspecicreplacecanbefoundontheratingplatelocatedonthesmokeshieldof
thereplace.
Congratulations!
FIREPLACE NO.
MODEL NO.
MODEL NO.
MFG. DATE
WARNING: RISK OF
FIRE DAMAGE. REPLACE
GRATE WITH HEARTH & HOME
TECHNOLOGIES INC.
FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND
OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.
FIREPLACE ALSO FOR USE
IN MANUFACTURED HOMES
YES
NO
CLEARANCE TO
COMBUSTIBLES:
CHIMNEY
2 IN. MIN.
FIREBOX
IN.
MIN.
FAN KIT
MODEL NO.
&
RATED AT
115 VOLTS, 50/60 Hz.,
AMP.
DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR
LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A
FIREPLACE INSERT OR OTHER PRODUCTS NOT
SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS
ARE USED OPERATE FIREPLACE WITH DOORS FULLY
OPEN OR CLOSED ONLY. WHEN BURNING A
DECORATIVE GAS APPLIANCE IN THE FIREPLACE,
ADJUST DAMPER TO THE FULLY OPEN POSITION.
WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED
GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT
INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.
WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.
IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING
CONTACT: HEARTH & HOME TECHNOLOGIES INC.,
1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.
Grate
Fireplace
Model
Serial
Number
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
CongratulationsonselectingaHeatilatorwoodburning
replace.TheHeatilatorreplaceyouhaveselectedis
designedtoprovidetheutmostinsafety,andreliability.
Astheownerofanewreplace,you’llwanttoreadand
carefullyfollowalloftheinstructionscontainedinthis
owner’smanual.Payspecialattentiontoallcautionsand
warnings.
Thisowner’smanualshouldberetainedforfuturerefer-
ence.Wesuggestyoukeepitwithyourotherimportant
documentsandproductmanuals.
YournewHeatilatorwoodburningreplacewillgiveyou
yearsofdurableuseandtrouble-freeenjoyment.Welcome
totheHeatilatorfamilyofreplaceproducts!
3
Safety Alert Key:
• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwillresultindeathorseriousinjury.
• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcouldresultindeathorseriousinjury.
• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.
• NOTICE:Indicatespracticeswhichmaycausedamagetothereplaceortoproperty.
!
Table of Contents
Congratulations! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Listing and Code Approvals
A. ApplianceCertication . . . . . . . . . . . . . . . . . . . . . . . . . 6
B. Non-combustibleMaterials . . . . . . . . . . . . . . . . . . . . . 6
C. CombustibleMaterials . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Operating Instructions
A. YourFireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. SeasonedWood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. StartingaFire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
D. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
F. FlueDamper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
G. OutsideAir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
H. MoldedBrickPanel . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
I. GlassDoors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
J. VentedGasLogSets&GasLogLighters . . . . . . . . . . 9
K. OptionalComponents . . . . . . . . . . . . . . . . . . . . . . . . . 9
L. ClearSpace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
M. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Maintenance and Service
A. DisposalofAshes . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B. ChimneyInspection/Cleaning . . . . . . . . . . . . . . . . . . 11
C. CheckFireboxMoldedBrickPanel . . . . . . . . . . . . . . 12
D. InspectGrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
E. GlassCleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Troubleshooting Guide
5 Getting Started
A. TypicalFireplaceSystem. . . . . . . . . . . . . . . . . . . . . . 14
B. DesignandInstallationConsiderations . . . . . . . . . . . 15
C. Draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
D. NegativePressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E. LocatingyourFireplace&Chimney. . . . . . . . . . . . . . 16
F. ToolsandSuppliesNeeded . . . . . . . . . . . . . . . . . . . . 17
G. TypicalFireplaceComponents . . . . . . . . . . . . . . . . . 17
H. InspectFireplaceandComponents . . . . . . . . . . . . . . 17
6 Framing & Clearances
A. SelectFireplaceLocation . . . . . . . . . . . . . . . . . . . . . 18
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 20
D. FrametheFireplace . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 Installation of Fireplace
A. ThingstoConsider . . . . . . . . . . . . . . . . . . . . . . . . . . 21
B. PositiontheFireplace . . . . . . . . . . . . . . . . . . . . . . . . 21
C. PlaceProtectiveMetalHearthStrips . . . . . . . . . . . . . 21
D. LevelFireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
E. InstallOutsideAirKit . . . . . . . . . . . . . . . . . . . . . . . . . 23
8 Chimney Assembly
A. ChimneyRequirements . . . . . . . . . . . . . . . . . . . . . . . 25
B. UsingOffsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 26
C. AssembleChimneySections . . . . . . . . . . . . . . . . . . . 27
D. InstallCeilingFirestops . . . . . . . . . . . . . . . . . . . . . . . 28
E. InstallAtticInsulationShield . . . . . . . . . . . . . . . . . . . 29
F. CutOutHoleinRoof . . . . . . . . . . . . . . . . . . . . . . . . . 30
G. CompleteInstallation . . . . . . . . . . . . . . . . . . . . . . . . . 30
H. InstallFlashing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
I. ChimneyTerminationRequirements . . . . . . . . . . . . . 31
9 Chase Installations
A. ConstructtheChase . . . . . . . . . . . . . . . . . . . . . . . . . 32
B. InstallFireplace&Chimney . . . . . . . . . . . . . . . . . . . . 33
C. InstallChaseTop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
D. InstallTerminationCap . . . . . . . . . . . . . . . . . . . . . . . 34
10 Shrouds
A. RadiationShield . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
B. FieldConstructedShrouds . . . . . . . . . . . . . . . . . . . . 36
11 Installation of Molded Brick Panel
A. InstallHearthMoldedBrickPanel . . . . . . . . . . . . . . . 38
B. InstallSideMoldedBrickPanel/Traditional . . . . . . . . 38
C. InstallBackMoldedBrickPanel/Traditional . . . . . . . 38
D. InstallSideMoldedBrickPanel-Herringbone . . . . . 39
E. InstallBackMoldedBrickPanel-Herringbone . . . . . 39
F. Install Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
G. InstallScreens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
12 Finishing
A. Non-combustibleMaterials . . . . . . . . . . . . . . . . . . . . 41
B. CombustibleMaterials . . . . . . . . . . . . . . . . . . . . . . . . 41
C. HearthExtension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
D. FinishingMaterial . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
E. CombustibleMantel . . . . . . . . . . . . . . . . . . . . . . . . . 45
F. Mantel,AddingExtraSupport . . . . . . . . . . . . . . . . . . 46
G. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 47
13 Accessories
A. GasLog/LighterProvision . . . . . . . . . . . . . . . . . . . . . 48
B. Wood Burning Inserts . . . . . . . . . . . . . . . . . . . . . . . . 48
14 Reference Materials
A. FireplaceDimensions . . . . . . . . . . . . . . . . . . . . . . . . 49
B. OptionalComponents . . . . . . . . . . . . . . . . . . . . . . . . 50
C. ChimneyComponents . . . . . . . . . . . . . . . . . . . . . . . . 51
D. ServiceParts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
E. ContactInformation . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Note: Anarrow( ) foundinthetextsignieschangeincontent.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
4
Warranty
4021-645C 12-29-10 Page 1 of 2
Hearth & Home Technologies Inc.
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for
HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo-
nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty
is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for
parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
See conditions, exclusions, and limitations on next page.
Parts Labor Gas Wood Pellet
EPA
Wood
Coal Electric Venting
X X X X X X X
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
X X X
Igniters, electronic components,
and glass
X X X X X Factory-installed blowers
X Molded refractory panels
X Firepots and burnpots
5 years 1 year X X Castings and baffles
7 years 3 years X X X
Manifold tubes,
HHT chimney and termination
10
years
1 year X Burners, logs and refractory
Limited
Lifetime
3 years X X X X X Firebox and heat exchanger
X X X X X X X
All replacement parts
beyond warranty period
Warranty Period HHT Manufactured Appliances and Venting
1 Year
Components Covered
3 years
2 years
90 Days
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
5
4021-645C 12-29-10 Page 2 of 2
WARRANTY CONDITIONS:
• This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of
HHT authorized dealers is available on the HHT branded websites.
• This warranty is only valid while the HHT appliance remains at the site of original installation.
• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact
the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service
from a dealer other than the dealer from whom you originally purchased the product.
• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges
for parts are not covered by this warranty.
This warranty is void if:
• The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging
chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling,
cracking and discoloration of steel or enamel finishes.
• The appliance is subjected to prolonged periods of dampness or condensation.
• There is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:
• The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or
implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no
event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states
do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you.
This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO
THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY
SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE
EXPRESSED WARRANTY SPECIFIED ABOVE.
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and
exterior surface finishes may occur. This is not a flaw and is not covered under warranty.
• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items,
or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.
• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts
include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discolor-
ation of glass.
• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com-
plaints related to this noise are not covered by this warranty.
• Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation
instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to
install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera-
tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/
incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting
caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or
forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7)
installation or use of components not supplied with the appliance or any other components not expressly authorized
and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing;
and/or (9) interruptions or fluctuations of electrical power supply to the appliance.
• Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.
• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.
• HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa-
tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider-
ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of
the structure.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
6
1
Listing and Code Approvals
Notice: This replace is tested and approved as a decorative
replace. It should not be factored as a primary heat source
in residential heating calculations.
WARNING! Risk of Fire! Hearth & Home Technologies
disclaims any responsibility for, and the warranty and
agency listing will be voided by the actions below.
DO NOT:
• install or operate damaged replace
• modify replace
• install other than as instructed by Hearth & Home
Technologies
• operate the replace without fully assembling all
components
• overre
• install an unvented gas log set
• install any component not approved by Hearth &
Home Technologies
• install parts or components not Listed or approved
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualied
installer, service agency or your dealer.
B. Non-combustible Materials
• Materialswhichwillnotigniteandburn,composedofany
combinationofthefollowing:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace at 750° C
C. Combustible Materials
• Materialsmadeoforsurfacedwithanyofthefollowing
materials:
- Wood - Compressedpaper
- Plantbers - Plastic
• Anymaterialthatcanigniteandburn;ameproofedor
not,plasteredorun-plastered
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
A. Appliance Certication
Thisreplacesystemhasbeentestedandlistedinaccor-
dancewithUL127standardsbyUnderwritersLaboratories
Inc.forinstallationandoperationintheUnitedStates.
ThisreplacemaybeinstalledinsleepingroomsEXCEPT
inmanufacturedhomes.Ifinstalledwithagaslogset,pro-
visionsfortheNationalFuelGasCodemustbemet.
Thisreplacehasbeentestedandlistedforusewith
theoptionalcomponentsspeciedinthismanual.These
optionalcomponentsmaybepurchasedseparatelyand
installed at a later date.
NOTICE: The outside air kits must be installed at the time of
replace installation.
HeatilatorisaregisteredtrademarkofHearth&Home
TechnologiesInc.
7
2
Operating Instructions
WARNING! DO NOT operate replace before reading and understanding operating instructions. Failure to operate replace
according to operating instructions could cause  re or injury.
User Guide
WARNING
Hot screen/mesh and glass doors will cause burns.
• Donottouchscreen/meshorglassdoorsuntilcooled
• NEVERallowchildrentotouchscreen/meshorglassdoors
• Keepchildrenaway
• CAREFULLYSUPERVISEchildreninsameroomasreplace.
• Alertchildrenandadultstohazardsofhightemperatures.
High temperatures may ignite clothing or other  ammable materials.
• Keepclothing,furniture,draperiesandotherammablematerialsaway.
HOT SURFACES!
Screen/mesh,glassdoorsandothersurfacesarehotduringoperationANDcooldown.
Figure 2.1 General Operating Parts
A. Your Fireplace
Ifyouexpectthatchildrenmaycomeintocontactwiththisreplace,werecommendabarriersuchasadecorative
screen.Seeyourdealerforsuggestions.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
8
D. Grate
Thisreplaceisdesignedtobeusedwiththegratesup-
pliedwiththisunitoroneapprovedbyHHT.Thegratewill
deteriorateovertimeandwillneedoccasionalreplacement.
WARNING! Risk of Fire! Use only the factory-supplied
integral grate.
• Keeps logs in place.
• Allows proper air circulation around the re.
E. Firescreen
Therescreenisprovidedtocontrolsparks.Keepitclosed
whenthereplaceisinuse.
WARNING! Risk of Fire or Burns!
• Screen will not prevent burning materials from falling
out.
• Screen pulls or handles may be hot.
F. Flue Damper
• RefertoFigure2.1forlocationofcontrol.
• Mustbeinfullyopenposition(handleuptowardthetop
ofthereplace)duringoperationofthereplace.
• Beforelightingthereplace,verifyfullyopenpositionby
lookingupfromtheinsideofthereplace.
WARNING! Risk of Fire and Asphyxiation! Open
damper prior to operating replace. A closed damper
overres the replace and will cause smoke and ames
to spill into the room.
H. Molded Brick Panel
• Themoldedbrickpanelisshippedseparately,butrequired
tocontainheatandprovideanattractiveinterior.
• It will deteriorate over time and will need occasional
replacement.Smallhairlinecracksanddiscolorationare
normalanddonotaffectitssafety.
• Cracks in the mortar may occur and do not affect the
safetyoftheunit.Ifmortarfallsoutofthejointsandmetal
isexposed,replaceorpatchthemortar.
• (SeeMoldedBrickPanelMaintenance,Section3.C.)
WARNING! Risk of Fire! DO NOT burn replace without
molded brick panel. Use only molded brick panel supplied
by Hearth & Home Technologies, Inc.
• Therstthreeorfourresshouldbeofmoderatesizeto
allowtheoilsandbinderstobeburnedfromthereplace
andmoldedbrickpanel,andpainttocure.Youmaynotice
anindustrial odortherst fewres.This isconsidered
normal.
• Usewell-seasonedwood(seeSection2.M.).
• Opentheuedampertoafullyopenposition.
• Openoutsideair.
• Place crumpled or twisted paper under the replace
grate.
• Looselyarrangekindlingorsmallpiecesofwoodtoform
a‘tent’onthereplacegrate.
• Pre-warmtheuetoestablishadrafttohelpreducesmoke
spillageduringstart-up.Holdarolleduppieceofburning
newspaperundertheuedamperforafewmoments.
• Lightthecrumpledpapertoignitethekindling.
• Addsmallpiecesofwooduntilahotbedofembershas
beenestablished.
• Add a minimum of three average size pieces of split
rewood, placed to allow combustion air and ames
betweenthem.
C. Starting a Fire
NOTICE: You must establish a good draft to prevent smoke
spillage into the room.
WARNING! Risk of Fire! Keep combustible materials,
gasoline and other ammable vapors and liquids clear of
the replace.
DO NOT:
• store ammable materials close to the replace
• use gasoline, lantern fuel, kerosene, charcoal lighter
uid or similar liquids to start or “freshen up” a re in
this replace.
Keep all ammable liquids well away from the replace while
it is in use. Combustible materials may ignite.
B. Seasoned Wood
Properlyseasonedwoodisimportantforsuccessfulopera-
tionofyourreplace.Mostwoodburningreplaceproblems
arecausedbyburningwet,unseasonedwood.
Seasonedrewoodiswoodthatiscuttosize,splitandair
driedtoamoisturecontentofaround20%.
Imagineawoodenbucketthatweighsabouteightpounds.
Fillitwithagallonofwater,putitinthereplaceandtryto
burnit.Thissoundsridiculousbutthatisexactlywhatyou
aredoingifyouburnunseasonedwood.
Atreecutdownayearagoandnotsplitislikelytohave
almostashighamoisturecontentnowasitdidwhenitwas
cut.
PleaserefertoSection2.M.formoredetail.
CAUTION! Odors and vapors released during initial op-
eration may be irritating to sensitive individuals. Open
windows for air circulation.
G. Outside Air
• RefertoFigure2.1forlocationofcontrols.
• Outsideairdoorsshouldbeinthefullyopenedposition
duringoperationofthereplace.
• Beforelightingthereplace,turnbothhandles&pullout
toopen.Reversestepstocloseandlock.
NOTICE: Do not substitute for HHT mortar. Other materials
may stain the molded brick panels.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
9
WARNING! Risk of Fire and Smoke! Fireplaces equipped
with doors should be operated only with doors fully open
or doors fully closed. If doors are left partly open, gas and
ame may be drawn out of the  replace opening.
FULLY OPEN
CORRECT
PARTLY CLOSED
INCORRECT
PARTLY OPEN
INCORRECT
FULLY CLOSED
CORRECT
Figure 2.2 Operating Positions of Bi-fold Doors
WARNING! Risk of Fire! Install ONLY doors approved by
Hearth & Home Technologies, Inc.
• Glassandscreendoorsareoptional.
• RefertoFigure2.2forproperuse.
I. Glass Doors J. Vented Gas Log Sets & Gas Log Lighters
• Optional
• Vented gas logs or gas log lighters can be installed in
this replace. Follow the instructions provided with the
accessory for operation.
K. Optional Components
• Otheroptionsmaybeavailable
• Consultyourdealer/distributor
L. Clear Space
WARNING! DO NOT place combustible objects in front of
the replace. High temperatures may ignite clothing, furni-
ture or draperies.
• DO NOTplacecombustibleobjectswithin48in.(121.9cm)
ofthefrontofreplace.SeeFigure2.3.
• Mantel-avoidplacingcandlesandotherheat-sensitive
objects on mantel or hearth. Heat may damage these
objects.
24 in. (61.0 cm)
Clear Space
Sides of Fireplace Opening
48 in. (121.9 cm)
Clear Space
Front of Fireplace
Figure 2.3 Clear Space
WARNING! Risk of Fire or Asphyxiation!
 install unvented gas logs.
• Damper must be locked open.
• Gas  ame may generate fumes.
WARNING! Risk of Fire! DO NOT install and or use any
component not approved by Hearth & Home Technolo-
gies Inc.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
10
M. Wood Fuel
Hardwood vs Softwood
Yourreplaceperformancedependsonthequalityofthe
rewoodyouuse.
• Seasonedwoodcontainsabout8,000BTUsperpound.
• Hardwoodsaremoredensethansoftwoods.
• Hardwoodscontain60%moreBTUsthansoftwoods.
• Hardwoodsrequiremoretimetoseason,burnslowerand
arehardertoignite.
• Softwoodsrequirelesstimetodry,burnfasterandare
easier to ignite.
• Starttherewithsoftwoodtobringthereplaceupto
operatingtemperatureandtoestablishdraft.
• Add hard wood for slow, even heat and longer burn
time.
Themajorityoftheproblemsreplaceownersexperience
arecausedbytryingtoburnwet,unseasonedwood.
• Wet,unseasonedwoodrequiresenergytoevaporatethe
waterinsteadofheatingyourhome,and
• Evaporating moisture cools your chimney, accelerating
formationofcreosote.
WARNING! Risk of Fire!
 burn wet or green wood.
• Wet, unseasoned wood can cause accumulation of
creosote.
Moisture
Storing Wood
Stepstoensureproperlyseasonedwood:
• Stack wood to allow air to circulate freely around and
throughwoodpile.
• Elevate wood pile off ground to allow air circulation
underneath.
• Smallerpiecesofwooddryfaster.Anypieceover6in.
(152mm)indiametershouldbesplit.
• Wood(wholeorsplit)shouldbestackedsobothendsof
eachpeiceareexposedtoair.Moredryingoccursthrough
thecutendsthanthesides.
• Store wood under cover to prevent water absorbtion
from rain or snow.Avoid covering the sides and ends
completely.
Seasoned Wood
• Cutlogstosize
• Splitto6in.(152mm)orless
• Airdrytoamoisturecontentofaround20%
- Softwood-aboutninemonths
- Hardwood-abouteighteenmonths
NOTICE: Seasoning time may vary depending on drying
conditions.
WARNING! Fire Risk! DO NOT store wood:
• in front of the replace.
• in space required for loading or ash removal.
Softwoods Hardwoods
• DouglasFir • Oak
• Pine • Maple
• Spruce • Apple
• Cedar • Birch
• Poplar
• Aspen
• Alder
Processed Solid Fuel Firelogs
Manufacturedrelogsmaybeusedwiththisreplace.
Hearth&HomeTechnologiesInc.recommendstheuseof
ULClassiedprocessedfuelrelogs.Followthemanufac-
turer’slightingandsafetyinstructions.
Usingrelogsmayrequiremorefrequentchimneyinspec-
tion and cleaning.
Donotpokeorstirthelogswhiletheyareburning.Use
onlyrelogsthathavebeenevaluatedfortheapplicationin
manufacturedreplacesandrefertorelogwarningsand
cautionmarkingsonpackagingpriortouse.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
11
3
Maintenance and Service
A. Disposal of Ashes
Frequency: Whentheyreachbottomofgrate
By: Homeowner
B. Chimney Inspection/Cleaning
Frequency: Atleasttwiceayearduringheatingseasonor
asrecommendedbyacertiedchimneysweep
By: Certiedchimneysweep
Figure 3.1 Chimney & Termination Cap Cleaning
WARNING! Risk of Fire! Ashes could contain hot embers.
• Placeashesinametalcontainerwithatight-ttinglid.
• The closed container should be placed on a non-
combustible oor or on the ground, well away from all
combustiblematerials,pendingnaldisposal.
• Iftheashesaredisposedofbyburialinsoilorotherwise
locallydispersed,theyshouldberetainedintheclosed
containeruntilallcindershavethoroughlycooled.
WARNING! Risk of Fire! Ignited creosote is extremely
HOT. Prevent creosote buildup.
RefertoFigure3.1toremove/reinstallterminationcaps.
Creosote - Formation and Need for Removal
Whenwoodisburnedslowly,itproducestarandother
organicvapors,whichcombinewithexpelledmoistureto
formcreosote.Thecreosotevaporscondenseintherela-
tivelycoolchimneyueofaslow-burningre.Asaresult,
creosoteresidueaccumulatesontheuelining.When
ignitedthiscreosotemakesanextremelyhotre.
WARNING! Risk of Fire! A chimney re can permanently
damage your chimney system and nearby structures.
Intheeventofachimneyre,Hearth&HomeTechnolo-
giesInc.recommends
• replacementofthechimney,and
• inspectionoftheadjacentstructuretotheprovisionsof
NFPALevelIIIinspectioncriteria
Thechimneyshallbeinspectedatleasttwiceayearduring
theheatingseasontodeterminewhenacreosotebuildup
hasoccurred.
Whencreosotehasaccumulateditshallberemovedto
reducetheriskofachimneyre.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
Chimney
Remove 4 screws
and lift top pan off.
Cap
Slip
Section
ST1175
ST475
Square Termination Cap
Cap
Remove screws,
lift top cover.
Top Cover
TR11/TR11T
TR444/TR442
Round Termination Cap
TCT1175
Terra Cotta
Termination Cap
Available US only
Remove 2 screws from
the front and back and
lift the top off.
1. REMOVE (8) SCREWS
2. LIFT TOP
TOP
TOP
SCREW
SCREW
DT SERIES
12
C. Check Firebox Molded Brick Panel
Frequency: Aftereachashremoval
By: Homeowner
D. Inspect Grate
Frequency: Aftereachashremoval
By: Homeowner
Inspectgratefor:
• Warpingorsagging1-1/2in.(38mm)ormore
• Brokenwelds
• Burn-throughofgratebars
Forsafeoperation,replaceonlywiththeapprovedgrate
fromHearth&HomesTechnologiesInc.
WARNING! Risk of Fire! Inspect replace molded brick
panel. Crumbling, deteriorated molded brick panel can al-
low overheating of surrounding materials.
E. Glass Cleaning
Frequency: Asdesired
By: Homeowner
Cleanglasswithanon-abrasivecommerciallyavailable
cleanerorashes:
• Lightdeposits
- Usehouseholdglasscleaner
• Heavydeposits
- Usewoodashondampclothor,
- Usecommercialreplaceglasscleaner(consultwith
yourdealer)
CAUTION! Handle glass assembly with care. Glass is
breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
• Do not clean glass while it is hot
Expansionandcontractionwillcauseminorcrackingofthe
moldedbrickpanel.Thisisnormal.Thepanelwillrequire
periodicreplacementdependingonuse.
Thepanelsshouldbereplacedif
• Cracksexceed¼inch(6mm)inwidth,
• Metalisexposedbehindapanel,
• Largepiecesofpanelfallout.
NOTICE: Do not substitute for HHT mortar. Other materials
may stain the molded brick panels.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
13
4
Troubleshooting Guide
Start Fire Problems Possible Cause Solution
Can’tgetrestarted
Excessivesmokeorspillage
Burnstooslowly
Smolders,sizzles
Notenoughkindling/paperorno
kindling/paper
Usedrykindling,morepaper.Arrangekindling&woodfor
airmovement.
Damperclosed/notfullyopen Opendamper.
Notenoughairforretoignite Checkforrestrictedcap/shroud.
Checkforueblockage.
Pre-warmuebeforestartingre(refertostartingre
section).
Checkforadequateventheight(refertochimneyassembly
section).
Openwindowbelowthereplacetowardsthewind.
Open outside air doors.
Woodconditionistoowet,toolarge Usedry,seasonedwood(refertowoodfuelsection).
Bedofcoalsnotestablishedbefore
addingwood
Startwithpaper&kindlingtoestablishbedofcoals(referto
startingresection).
Flueblockagesuchasbirds’nestsor
leavesinterminationcap
Havechimneyinspectedforcreosoteandcleanedbya
certiedchimneysweep.
Downdraftornegativepressure
Competitionwithexhaustdevices
Donotuseexhaustfansduringstart-up(refertonegative
pressuresection).
Openwindowbelowthereplacetowardsthewind.
Fire burns too fast Extremelydryorsoftwood Mixinhardwood.
Mixinlessseasonedwoodafterreisestablished(referto
woodfuelsection).
Noglassdoors Addglassdoorstoslowdownairow.
Overdrafting Checkforcorrectventheight;toomuchverticalheight
createsoverdrafting.
Checklocationofventtermination(refertochimney
assemblysection).
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
14
Non-combustible
roof flashing maintains
minimum clearance
around chimney
Additional lateral
support for chimney
above roof (or enclosed
in chase) if needed
(Section 8.A.)
Ceiling firestop
on floor of attic
(Section 8.D.)
Support straps
on rafter supports
chimney (not shown)
Termination cap
(Sections 8.I., 9.D.)
Chimney penetrates roof
preferably without affecting
roof rafters (Section 8.H.)
Offset/Return (with hanger straps)
(Section 8.B.)
Framing headed off
in ceiling joists (Section 8.D.)
Enclosed space above
and around fireplace (Section 6.B.)
Mantel and surround (Section 12.E.)
Decorative facing
and trim (Sections 12.E., 12.F.)
Hearth extension
(Sections 12.C., 12.D.)
Factory-built fireplace
Protective metal
hearth strip(s) (Section 7.C.)
Combustible
framing/header
on top of
V-shaped
standoffs
(spacers)
(Section 6.D.)
Chimney system
(Section 8)
Attic insulation shield (not shown) must
be used here to keep insulation away
from chimney if attic is insulated
(Section 8.E.)
Storm Collar
(Section 9.D.)
Outside Air
(both sides)
Transition
5
Getting Started
A. Typical Fireplace System
Figure 5.1 Typical Fireplace System
Installer Guide
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
15
B. Design and Installation Considerations
Draftisthepressuredifferenceneededtoventreplaces
successfully.Whenareplaceisdraftingsuccessfully,all
combustionby-productsareexitingthehomethroughthe
chimney.
Considerationsforsuccessfuldraftinclude:
• Preventingnegativepressure
• Locationofreplaceandchimney
Beforeinstalling,determinethefollowing:
• Wherethereplaceistobeinstalled.
• Theventsystemcongurationtobeused.
• Gassupplypiping.
• Framingandnishingdetails.
• Whetheroptionalaccessoriesaredesired.
NOTICE: Check building codes prior to installation.
• InstallationMUSTcomplywithlocal,regional,stateand
national codes and regulations.
• Consult insurance carrier, local building inspector, re
ofcialsorauthoritieshavingjurisdictionoverrestrictions,
installationinspectionandpermits.
Negativepressureresultsfromtheimbalanceofairavail-
ableforthereplacetooperateproperly.Itcanbestron-
gestinlowerlevelsofthehouse.
Causesinclude:
• Exhaustfans(kitchen,bath,etc.)
• Rangehoods
• Combustionairrequirementsforfurnaces,waterheaters
andothercombustionappliances
• Clothesdryers
• Locationofreturn-airventstofurnaceorairconditioning
• ImbalancesoftheHVACairhandlingsystem
• Upperlevelairleakssuchas:
- Recessedlighting
- Attichatch
- Ductleaks
Tominimizetheeffectsofnegativeairpressure:
• Ensureadequateoutdoorairforallcombustionappliances
andexhaustequipment
• Ensurefurnaceandairconditioningreturnventsarenot
locatedintheimmediatevicinityofthereplace
• Avoidinstallingthereplaceneardoors,walkwaysorsmall
isolated spaces
• Recessedlightingshouldbea“sealedcan”design
• Attichatchesweatherstrippedorsealed
• Atticmountedductworkandairhandlerjointsandseams
taped or sealed
• Basementinstallationsshouldbeavoided
WARNING! Risk of Asphyxiation! Negative pressure can
cause spillage of combustion fumes and soot. Fire must
draft properly for safe operation.
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the replace
system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Improper positioning of the chimney in a not-recommended
location on the roof.
NOTICE: Hearth & Home Technologies Inc. recommends the
use of direct vent appliances in basements.
D. Negative Pressure
C. Draft
NOTICE: The fireplace provides some outside air for
combustion. Other methods may be necessary if more air
is required.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
16
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
Figure 5.2 Recommended Chimney Locations
Locationofthereplaceandchimneywillaffectperfor-
mance.
• Installwithinthewarmairspaceenclosedbythebuilding
envelope.This helps to produce more draft, especially
duringlightinganddie-downofthere.
• Penetratethehighestpartoftheroof.Thisminimizesthe
effectsofwindloading.
• Locate termination cap away from trees, adjacent
structures,unevenrooflinesandotherobstructions.
• Minimizetheuseofchimneyoffsets.
• Considerthereplacelocationrelativetooorandceiling
andatticjoists.
• Takeintoconsiderationtheterminationrequirementsin
Section8andSection9.
E. Locating your Fireplace & Chimney
NOTICE: Locating the replace in an area of considerable
air movement can cause intermittent smoke spillage from
replace. Do not locate replace near
• frequently open doors
• central heat outlets or returns
DO NOT install in a basement.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
17
Beforebeginningtheinstallationbesurethefollowingtools
andbuildingsuppliesareavailable:
Reciprocatingsaw Framingmaterial
Pliers Non-combustiblesealant
Hammer Gloves
Phillipsscrewdriver Framingsquare
Flatbladescrewdriver Electricdrillandbits
Plumbline Safetyglasses
Level Tapemeasure
1/2-3/4in.length,#6or#8self-drillingscrews
Misc.screwsandnails
H. Inspect Fireplace and ComponentsF. Tools and Supplies Needed
WARNING! Risk of Fire and/or Explosion! Damaged
parts could impair safe operation. DO NOT install dam-
aged, incomplete or substitute components. Keep replace
dry.
• Removereplacefrompallet.
• Removereplaceandcomponentsfrompackagingand
inspectfordamage.
• Removethetransition,hearthmoldedbrickpanel,screens
andgratefrominsidetheunit.
• Ventsystemcomponents,doors,remainingmoldedbrick
panelsandmortarareshippedinseparatepackages.
• Reporttoyourdealeranypartsdamagedinshipment.
• Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and benet.
G. Typical Fireplace Components
• HearthMoldedbrickpanel
- Moldedbrickpanelkitmustbeinstalled,butissold
separately
• GrateAssembly
• TransitionAssembly(14-11in.)
- Mustbeinstalledimmediatelyontopofthereplace
• OutsideAirKits
- Ductmustbeinstalled,butsoldseparately
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
18
6
Framing & Clearances
A
F
D
B
C
5/8 in. (16 mm) all
configurations
1-1/2 in. min. air space
from fireplace to
combustible materials.
1/2 in. min. air space at
nailing flanges.
Note:
In an exterior chase
or projecting into a
garage
Across a
corner
As a
room
divider
Along a wall
84 in.
(2134 mm)
G
B
E
Note:
In addition to these
framing dimensions, also
reference the following
sections:
• Clearances (6.B.)
• Framing (6.D.)
• Mantel Projections
(6.C)
• Fireplace Dimensions
(14.A.)
48 in.
(1219 mm)
MINIMUM
24 in. (610 mm)
from fireplace opening to
any perpendicular wall
A
B
G
G
B
)
)
)
)
)
)
)
)
)
)
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)
Model # A B C D E F G
in.
77 7/8 53 7/8 95 1/4 47 5/8 22 1/2 67 3/8 28 3/8
mm
1978 1368 2419 1210 572 1711 721
BIR42
Figure 6.1 Fireplace Locations
A. Select Fireplace Location
NOTICE: Both outside air kits MUST be
installed.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
19
B. Clearances
WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specied in Fig-
ure 6.2. DO NOT pack required air spaces with insulation or other materials.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
(insulation)
Attic
Insulation
Shield
(ceiling)
(roof)
(attic)
(ceiling)
Ceiling Firestop
Offset/Return (secured
with hanger straps)
Storm Collar
Roof Flashing
1-1/2 in. (38 mm) to back &
sides of appliance
(except at nailing flanges
where it is 1/2 in. [13 mm])
Must have 2 in. (51 mm)
minimum clearance
to header
0 in.
to floor
2 in. (51 mm) min.
Shaded areas
represent
2 in. (51 mm) min.
air space clearance
required around pipe
Combustible Object
48 in.
1219 mm
Transition
Figure 6.2 Air Space Clearances
20
D. Frame the Fireplace
Figure6.4showstypicalframingusingcombustiblematerials(2x4lumbershown).
• ObserveallrequiredairspaceclearancestocombustiblematerialsasshowninFigure6.2.
18 1/2 in.
[470 mm]
19 3/4 in.
[500 mm]
4 in.
[102 mm]
50° angle
39° angle
24 in.
[610 mm]
BRICK
FRONT
FLUSH
FRONT
24 in.
[610 mm]
22 3/8 in.
[568 mm]
52-7/8 in.
(1343 mm)
42 in.
[1067 mm]
Note: Grid depicts 1 inch squares.
Figure 6.3 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening)
B
C
A
2 in. (51 mm)
min. air space
clearance
from chimney.
Header MUST NOT be notched!
D
D = extra space needed for outside air connection.
If outside air duct has no bend, this dimension may be
reduced as long as minimum clearances are met.
D
A B * C ** D
in.
53 7/8 28 3/8 74 1/2 12
mm
1368 721 1892 305
Model #
* If interior of chase will be drywalled, add the thickness to this meaurement.
** Adjust header height for raised floor under fireplace.
BIR42
The fireplace header cannot be positioned until
after the fireplace assembly is in place.
Framing must be extended
straight up, all the way to
the ceiling.
Figure 6.4 Framing the Fireplace
C. Sidewalls/Surrounds
• Locateadjacentcombustiblesidewallsaminimumof24in.(610mm)fromreplaceopening.
• Mantleleg,surround,stubwall,whethercombustibleornon-combustible,maybeconstructedasshowninFigure6.3.
Heatilator•BirminghamBIR42•4059-308RevJ•1/11
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