Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
1
Owner’s Manual
Installation and Operation
Models:
I80
Woodburning Fireplace
DO NOT DISCARD THIS MANUAL
CAUTION
• Important operating
and maintenance
instructions included.
• Leave this manual with
party responsible for
use and operation.
• Read, understand
and follow these
instructions for safe
installation and
operation.
DO NOT
DISCARD
Installation and service of this fi replace should
be performed by qualifi ed personnel. Hearth
& Home Technologies suggests NFI certifi ed
or factory-trained professionals, or technicians
supervised by an NFI certified
professional.
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your war-
ranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
WARNING
Fire Risk
• For use with solid wood fuel or decorative
gas appliance only.
• Do not install unvented gas logs.
WARNING
WARNING
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room
as fi replace.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other
fl ammable materials away.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
2
Read this manual before installing or operating this fi replace.
Please retain this owner’s manual for future reference.
Congratulations on selecting a Heatilator wood burning fi re-
place. The Heatilator fi replace you have selected is designed
to provide the utmost in safety, reliability and effi ciency.
As the owner of a new fi replace, you’ll want to read and care-
fully follow all of the instructions contained in this owner’s
manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future reference.
We suggest you keep it with your other important documents
and product manuals.
The information contained in this owner’s manual unless noted
otherwise, applies to all models and gas control systems.
Your new Heatilator wood burning fi replace will give you years
of durable use and trouble-free enjoyment. Welcome to the
Heatilator family of fi replace products!
Homeowner Reference Information
Model Name: Date purchased/installed:
Serial Number: Location on fi replace:
Dealership purchased from: Dealer phone:
Notes:
We recommend that you record the following pertinent
information about your fi replace:
Listing Label Information/Location
The model information regarding your specifi c fi replace can be found on the rating plate located on the smoke shield of the
fi replace.
Congratulations!
FIREPLACE NO.
MODEL NO.
MODEL NO.
MFG. DATE
WARNING: RISK OF
FIRE DAMAGE. REPLACE
GRATE WITH HEARTH & HOME
TECHNOLOGIES INC.
FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND
OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.
FIREPLACE ALSO FOR USE
IN MANUFACTURED HOMES
YES
NO
CLEARANCE TO
COMBUSTIBLES:
CHIMNEY
2 IN. MIN.
FIREBOX
IN.
MIN.
FAN KIT
MODEL NO.
&
RATED AT
115 VOLTS, 50/60 Hz.,
AMP.
DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR
LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A
FIREPLACE INSERT OR OTHER PRODUCTS NOT
SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS
ARE USED OPERATE FIREPLACE WITH DOORS FULLY
OPEN OR CLOSED ONLY. WHEN BURNING A
DECORATIVE GAS APPLIANCE IN THE FIREPLACE,
ADJUST DAMPER TO THE FULLY OPEN POSITION.
WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED
GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT
INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.
WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.
IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING
CONTACT: HEARTH & HOME TECHNOLOGIES INC.,
1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.
Grate
Fireplace
Model
Serial
Number
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
3
Table of Contents
1 Listing and Code Approvals 4
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Getting Started 5
A. Design and Installation Considerations . . . . . . . . . . . . 5
B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
C. Typical Fireplace System . . . . . . . . . . . . . . . . . . . . . . . 7
D. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 8
E. Inspect Fireplace and Components . . . . . . . . . . . . . . . 8
3 Framing and Clearances 9
A. Selecting Fireplace Location . . . . . . . . . . . . . . . . . . . . 9
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 11
D. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 11
E. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 12
F. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 12
4 Installation of Fireplace 13
A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . 13
B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 15
C. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . 15
D. Place the Protective Metal Hearth Strips . . . . . . . . . . 18
E. Level the Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Chimney Assembly 19
A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 20
B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 21
C. Assemble the Chimney Sections . . . . . . . . . . . . . . . . 22
D. Install the Ceiling Firestops . . . . . . . . . . . . . . . . . . . . 22
E. Install the Attic Insulation Shield . . . . . . . . . . . . . . . . 23
F. Double-check the Chimney Assembly . . . . . . . . . . . . 24
G. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . . 24
6 Complete the Enclosure 25
A. Chimney Termination . . . . . . . . . . . . . . . . . . . . . . . . . 25
B. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
C. Install the Termination Cap . . . . . . . . . . . . . . . . . . . . 27
7 Accessories 29
A. Gas Log/Lighter Provisions . . . . . . . . . . . . . . . . . . . . 29
8 Finishing 30
A. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
B. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
C. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
D. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 33
E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9 Operating Instructions 34
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 34
B. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
C. Clear Space Near the Fireplace. . . . . . . . . . . . . . . . . 35
D. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
G. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10 Troubleshooting 38
A. Understanding Vent Problems . . . . . . . . . . . . . . . . . . 38
B. Diagnostics and Problem Solving . . . . . . . . . . . . . . . 39
11 Maintenance and Servicing the Fireplace 41
A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 41
C. Firebox Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
D. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . . . . 42
E. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
12 Reference Materials 43
A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 43
B. Fireplace Components . . . . . . . . . . . . . . . . . . . . . . . . 44
C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 45
D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
E. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Note: An arrow (¨) found in the text signifi es change in content.
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
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1
1
Listing and Code Approvals
A. Appliance Certifi cation
This fi replace system has been tested and listed in accor-
dance with UL 127 and ULC-S610 standards by Underwrit-
ers Laboratories Inc. for installation and operation in the
United States and Canada.
This fi replace has been tested and listed for use with the op-
tional components specifi ed in this manual. These optional
components may be purchased separately and installed at
a later date. Installation of an outside air kit will require sig-
nifi cant reconstruction and is best if installed at the time of
fi replace installation.
Heatilator is a registered trademark of Hearth & Home Tech-
nologies Inc.
Not intended for use as a primary heat source.
This fi replace is tested and approved as a decorative fi re-
place. It should not be factored as a primary heat source
in residential heating calculations.
Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to the owner’s information manual provided with
this fi replace. For assistance or additional information
consult a qualifi ed installer, service agency or your
dealer.
WARNING
Fire Risk
• Do not install or operate damaged fi replace.
• Do not modify fi replace.
• Installation other than as instructed by Hearth & Home
Technologies Inc. is strictly prohibited.
• Do not operate the fi replace without fully assembling
all components.
• Do not overfi re.
• Do not install an unvented gas log set. This fi replace
has not been tested for use with unvented gas log
sets.
• Installation and/or use of any component part not
approved by Hearth & Home Technologies.
Hearth & Home Technologies disclaims any responsibility
for, and the warranty and agency listing will be voided by
the above actions.
WARNING
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
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2
2
Getting Started
A. Design and Installation Considerations
Draft is the pressure difference needed to vent fi replaces
successfully. Considerations for successful draft include:
• Preventing negative pressure
• Location of fi replace and chimney
B. Negative Pressure
Negative pressure results from the imbalance of air avail-
able for the fi replace to operate properly. Causes for this
imbalance include:
• Exhaust fans (kitchen, bath, etc.).
• Range hoods.
• Combustion air requirements for furnaces, water heaters
and other combustion appliances.
• Clothes dryers.
• Location of return-air vents to furnace or air
conditioning.
• Imbalances of the HVAC air handling system.
• Upper level air leaks: recessed lighting, attic hatch
opening, duct leaks.
To minimize the effects of negative air pressure, the follow-
ing must be considered:
• Install the outside air kit. Install the intake on the side of
the house towards prevailing winds during the heating
season.
• Ensure adequate outdoor air is supplied for combustion
appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the fi replace.
• Avoid installing the fi replace near doors, walkways or small
isolated spaces.
• Recessed lighting should be a “sealed can” design; attic
hatches weather stripped or sealed; attic mounted duct
work and air handler joints and seams taped or sealed.
• Basement installations should be avoided due to stack
effect. Stack effect creates negative pressure in lower
levels. Hearth & Home Technologies recommends the
use of direct vent fi replaces in basements.
Asphyxiation Risk
Negative pressure can cause spillage of
combustion fumes and soot. Fire needs to draft
properly for safe operation.
WARNING
Check building codes prior to installation.
• Installation MUST comply with local, regional,
state and national codes and regulations.
• Consult insurance carrier, local building inspector,
fi re offi cials or authorities having jurisdiction about
restrictions, installation inspection and permits.
CAUTION
When planning a fi replace installation, it is necessary to de-
termine the following information before installing:
• Where the fireplace is to be installed. See Sections
3 and 4.
• The vent system confi guration to be used. See Sections
5 and 6.
• Gas supply piping. See Section 7.
• Framing and fi nishing details. See Sections 3, 6 and 8.
• Whether optional accessories—devices such as a fan, wall
switch or remote control —are desired. See Section 12.
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
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Location of the fi replace and chimney will affect performance.
As shown in Figure 2.1 the chimney should:
• Be installed through the warm airspace enclosed by the
building envelope. This helps to produce more draft,
especially during lighting and die-down of the fi re.
• Penetrate the highest part of the roof. This minimizes the
effects of wind turbulence.
• Be located away from trees, adjacent structures, uneven
roof lines and other obstructions.
Offsets can restrict draft so their use should be minimized.
Consider the fi replace location relative to fl oor and ceiling
and attic joists.
Recommended
Location
Marginal
Location
Location
Not
Recommended
Recommended
Location
Multi-level Roofs
Windward
Leeward
Outside Air Intake
Location
Not
Recommended
Figure 2.1 Recommended Chimney Locations
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
7
Non-combustible
roof flashing maintains
minimum clearance
around chimney
Additional lateral
support for chimney
above roof (or enclosed
in chase) if needed
Ceiling firestop
on floor of attic
Support straps
on rafter supports
chimney (not shown)
Termination cap
Chimney penetrates roof
preferably without affecting
roof rafters
Offset/Return (with hanger straps)
Framing headed off
in ceiling joists
Enclosed space above
and around fireplace
Mantel and surround
Decorative facing
and trim
Hearth extension
Factory-built fireplace
Protective metal
hearth strip(s)
Outside
combustion air
Combustible
framing/header
on top of
V-shaped
standoffs
(spacers)
Chimney system
Attic insulation shield (not shown) must
be used here to keep insulation away
from chimney if attic is insulated
Storm Collar
C. Typical Fireplace System
The Heatilator fi replace system consists of the following:
• Fireplace/integral grate/refractory/outside air system
• Refractory
• Chimney termination cap
• Chimney system (SL1100 series pipe is NOT approved for Canada)
• Hearth extension
Figure 2.2 Typical Fireplace System
Optional components include:
• Glass doors
• Chimney air kit (required in Canada)
• SLA10 - 11-10 in./279-254mm adaptor (required in Canada)
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
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Before beginning the installation be sure the following tools
and building supplies are available:
Reciprocating saw Framing material
Pliers High temp caulking material
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits
Plumb line Safety glasses
Level Tape measure
1/2-3/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
• Keep fi replace dry.
• Mold or rust may cause odors.
CAUTION
E. Inspect Fireplace and Components
• Carefully remove the fi replace and components from the
packaging.
• The vent system components and doors are shipped in
separate packages.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and benefi t.
Fire Risk
Explosion Risk
Inspect fireplace and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components
Report damaged parts to dealer.
WARNING
D. Tools and Supplies Needed
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
9
3
3
Framing and Clearances
A. Selecting Fireplace Location
Several options are available to you when choosing a loca-
tion for your fi replace. This fi replace may be used as a room
divider, installed along a wall, across a corner or used in an
exterior chase. See Figure 3.1.
51-1/2 in.
1308 mm)
5/8 in. (16 mm)
all configurations
In an exterior chase
or projecting into a
garage
Across a
corner
As a room
divider
Along a wall
A
A
48 in.
(1219 mm)
min.
A
1-1/2 in. (38 mm) min.
distance from sides & back
of fireplace to combustible
materials. 1/2 in. (13 mm)
min. at nailing flanges.
Note:
Note:
In addition to these
framing dimensions,
also reference the
following sections:
• Clearances (Section
3.B.)
• Mantel Projections
(Section 8.C)
• Fireplace Dimensions
(Section 12.A.)
65-5/8 in.
(1667 mm)
46-3/8 in.
(1178 mm)
92-3/4 in. (2356 mm)
28-1/2 in.
(724 mm)
28-1/2 in.
(724 mm)
28-1/2 in. (724 mm)
21-1/2 in.
(546 mm)
24 in.
(610 mm)
min.
24 in.
(610 mm)
min.
24 in.
(610 mm)
min.
Figure 3.1 Fireplace Locations
Fire Risk
Provide adequate clearances.
• Around air openings
• To combustibles
• For service access.
Locate fi replace away from traffi c areas.
WARNING
Note:
• Illustrations and photos refl ect typical installations
and are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation/appearance may vary due to
individual design preference.
• Hearth & Home Technologies reserves the right to
alter its products.
Locating the fi replace in a basement, near frequently opened
doors, central heat outlets or returns, or other locations of
considerable air movement can affect the performance and
cause intermittent smoke spillage from the front of the fi re-
place. Consideration should be given to these factors before
deciding on a location. See Sections 2 and 10.
I80 A
With Outside
Air
in. 59-1/2
mm 1511
Without
Outside Air
in. 51-1/2
mm 1308
¨
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
10
B. Clearances
0 in.
from floor
Attic
Insulation
Shield
Ceiling Firestop
(ceiling)
(roof)
(attic)
(ceiling)
2 in. min.
(51 mm)
2 in. min.
(51 mm)
2 in. min.
(51 mm)
2 in. min.
(51 mm)
2 in. min.
(51 mm)
2 in. min.
(51 mm)
Must have 2 in. (51 mm)
minimum clearance
to header
Ceiling Firestop
Offset/Return with
hanger straps
Storm Collar
Roof Flashing
0 in. to level
of standoffs
1-1/2 in. (38mm) from
side of appliance
(except at nailing flanges
where it is 1/2 in. (13 mm)
1-1/2 in. (38mm) from
back of appliance
Adaptor attached here (not shown)
Figure 3.2 Clearances to Combustible Materials
Note: Chimney air kit and 11-10 in./279-254mm adaptor are not shown,
but are required in Canada.
Fire Risk
• Comply with all minimum clearances to combustibles as specifi ed.
• Framing or fi nishing material used on the front of, or in front of, the
appliance closer than the minimums listed, must be constructed entirely
of noncombustible materials (i.e., steel studs, concrete board, etc.).
Failure to comply may cause fi re.
WARNING
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
11
C. Sidewalls/Surrounds
Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the fi replace opening. See Figure 3.3.
If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de-
fi ned in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area.
D. Frame the Fireplace
Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the fi replace, assuming combustible materials are used. All re-
quired clearances to combustibles around the fi replace must be adhered to. See Figure 3.2. Any framing across the top of
the fi replace must be above the level of the top standoffs.
23 in.
(584 mm)
50°
42 in.
(1067 mm)
50-1/2 in.
(1283 mm)
39°
4 in.
(102 mm)
BRICK
FRONT
FLUSH FRONT
24 in.
(610 mm)
19-3/4 in.
(502 mm)
24 in.
(610 mm)
Figure 3.3 Sidewalls and Surrounds
Note: Fireplace header
cannot be positioned until
after the fireplace
assembly is in place.
Use only noncombustible
material below the top of
the front standoffs.
8 in. (203 mm) extra space needed for outside
air connection. If outside air duct has no bend,
this dimension may be reduced as long as
minimum clearances are met.
2 in. (51 mm)
minimum air
space clearance
to the enclosure.
28-1/2 in.
(724 mm)
51-1/2 in.
(1308 mm)
Figure 3.4 Framing the Fireplace
¨
¨
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
12
E. Construct the Chase
A chase is a vertical boxlike structure built to enclose the fi re-
place and/or its vent system. Vertical chimneys that run on
the outside of a building must be installed inside a chase.
Construction of the chase may vary with the type of build-
ing. These instructions are not substitutes for the require-
ments of local building codes. Local building codes MUST
be checked.
Chases should be constructed in the manner of all outside
walls of the home to prevent cold air drafting problems. The
chase should not break the outside building envelope in any
manner. All outer walls need to be insulated.
Building codes require false ceiling and ceiling fi restops at
each fl oor of the chase or every 10 ft (3.05 m) of clear space
to control spread of fi re.
Walls, ceiling, base plate and cantilever fl oor at the fi rst level
of the chase should be insulated. See Figure 3.5. Vapor and
air infi ltration barriers should be installed in the chase as per
regional codes for the rest of the home. Additionally, Hearth
& Home Technologies recommends that the inside surfac-
es be sheet rocked and taped (or the use of an equivalent
method) for maximum air tightness.
Ceiling
Firestop
Metal Chase Top
Round Termination Cap
False Ceiling
Insulation in the
outside walls
of the chase
Attic
Insulation
Shield
Chimney
Ceiling
Firestop
Tabs
False Ceiling
False Ceiling
Insulation
Insulation
Figure 3.5 Chase Assembly
F. Chimney Requirements
When planning your fi replace location, the chimney con-
struction and necessary clearances must be considered.
The fi replace system and chimney components have been
tested to provide fl exibility in construction. Vertical distances
are measured from the base of the fi replace as shown in
Figure 5.2.
12 3
All outside walls should be insulated.
Figure 3.6 Chase Constructions
1. Fireplace and chimney enclosed in an exterior chase.
2. Chimney offset through exterior wall and enclosed in
chase.
3. Chase constructed on roof.
Gas line holes and other openings should be caulked with
high temperature caulk or stuffed with unfaced fi berglass in-
sulation. If the fi replace is being installed on a cement slab,
we recommend that in cold climates, a sheet of plywood or
other raised platform be placed underneath to prevent con-
ducting cold up into the room.
Three examples of chase applications are shown in Fig-
ure 3.6.
Note: A maximum of two pairs of offsets and returns may
be used.
ft m
• Minimum overall straight height 18 5.5
• Minimum height with offset/return 18.5 5.6
•Maximum height 90 27.4
• Maximum chimney length between an offset and
return
20 6
• Maximum distance between chimney stabilizers 35 10.7
• Double offset/return minimum height 24 7.3
• Maximum unsupported chimney length between the
offset and return
61.8
• Maximum straight unsupported chimney height
above the fi replace
35 10.7
• Maximum unsupported chimney above roof 6 1.8
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
13
A. Install the Outside Air Kit
The outside air assembly is factory installed on the left side
of the fi replace. The kit is an optional component and its use
is highly recommended to minimize the effect of negative
pressure within the structure.
• Use short duct run.
• A small dip in the duct will create a cold air trap.
• Position the outside air inlet in a manner that will now allow
snow, leaves, etc. to block the inlet. See Figure 4.3.
• You may run the duct vertically; refer to Figure 4.2.
• Locate outside air kit on left side of fireplace. See
Figure 4.1.
• Check the operation of the outside air inlet by moving the
control handle up and down. See Figure 4.4.
• Mark and cut out a 4 in. (102 mm) hole in the building side
for air entry.
• Install the hooded air inlet in the sidewall of the structure,
fl ush with the building’s exterior.
• Assemble the fl exible duct (not supplied) between the
collar and the air inlet. Secure into position with the
supplied wire ties.
• Check for light leaks with a fl ashlight and seal with duct
tape and/or insulation.
Risk of Smoke Spillage
Outside air inlet must be located to prevent blockage
from:
• Leaves
• Snow/ice
• Other debris
Blockage may cause combustion air starvation.
CAUTION
Sharp Edges
• Wear protective gloves and safety glasses
during installation.
CAUTION
4
4
Installation of Fireplace
Fire Risk
Asphyxiation Risk
Do not draw outside combustion air from:
• Wall, fl oor or ceiling cavity.
• Enclosed space such as an attic or
garage.
• Close proximity to exhaust vents or
chimneys.
Fumes or odor may result.
WARNING
Outside Air
Shield
2 Wire Ties
Flexible Duct
(not supplied)
Inlet Ring
Figure 4.1 Outside Air Installation
¨
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
14
Handle up - open
Handle down - closed
Figure 4.4 Locating the Outside Air Control
Outlet placed
higher than 3 ft
below the
termination cap
Attic space
Garage or
combustible
liquids storage
Outlet blocked by
snow, leaves, etc.
Clear area
outside
house or in
ventilated
crawl space
YES
NO
NO
NO
NO
Use only duct materials specified
by manufacturer (preferably with
short run or mainly straight duct,
except small dip for cold air trap
which will help prevent flow of cold air).
Factory-built
fireplace
Figure 4.3 Outside Combustion Air Placement
3 ft min. from top of
uppermost chimney
section to air inlet.
Attic insulation shield
must be used to keep
insulation away from
chimney.
Ceiling firestop
on floor of attic.
11-10 in./279-254mm
adaptor not shown
Figure 4.2 Typical Outside Air Inlet Locations
Note: Chimney air kit and 11-10 in./279-254mm
adaptor are required in Canada.
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
15
B. Secure the Fireplace
• Position the Fireplace
This fi replace may be placed on either a combustible or
noncombustible continuous fl at surface. Follow the in-
structions for framing in Section 3.D. Slide the fi replace
into position. Be sure to provide the minimum air clear-
ance at the sides and back of the fi replace assembly.
See Section 3.B.
Fire Risk!
• Prevent contact with sagging, loose
insulation.
• Do NOT install against vapor barriers or
exposed insulation.
WARNING
C. Install the Refractory
Figure 4.5 Unpacking Back Refractory
Figure 4.6 Bending Refractory Shipping Tabs
Back Down
• Remove back refractory from outside of fi replace by
bending tabs up and lifting refractory out of brackets.
See Figure 4.5. Bend tabs back down out of the way.
See Figure 4.6. Do not remove screws or brackets from
fi replace. If brackets are removed, fi ll holes in outer
shell with screws. Repeat this process to remove side
refractories.
We recommend two installers for hearth stone and refrac-
tory installation!
• Remove smoke shield by removing fi ve screws. See
Figure 4.7. Smoke shield is located at top of fi replace
front.
• Remove screens by removing screw from the end of each
screen rod. See Figure 4.8.
Figure 4.9 Shipping Spacers
Figure 4.8 Removing the Screen Rods
Front Face
Smoke Shield
Remove these screws.
Skip
Skip
Figure 4.7 Removing Smoke Shield
• Remove hearth stone by removing three corrugated
shipping spacers (Figure 4.9). Lift hearth stone out of
fi replace. See Figure 4.10.
Figure 4.10 Lifting Out the Hearth Stone
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
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• Remove fi replace from pallet. The fi replace is attached
to pallet with two brackets on each side and rear of outer
shell. See Figure 4.11. Remove screws from bracket, pallet
and fi replace. Replace screws removed from fi replace.
Slide fi replace into position (brackets can be used to
anchor fi replace in position). Once fi replace has been put
into position, install refractories.
Figure 4.11 Removing Shipping Brackets
• Install back refractory, making sure refractory is
centered and notches are to the bottom of fi rebox. Place
grate brackets in outer two notches of refractory. See
Figure 4.13.
• Secure back refractory in place with a screw and bracket
supplied in hardware package. See Figure 4.14.
Note: Before installing refractories and hearth stone, be
sure all back edges of each piece are smooth to ensure
proper fi t. Scrape away excess with a regular screwdriver.
See Figure 14.12.
Figure 4.12 Scrape Away Rough Edges
REFRACTORY
BRACKET
Figure 4.14 Attaching Back Refractory
GRATE BRACKETS
Figure 4.13 Back Refractory with Grate Brackets in Place
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
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Note: To ensure proper installation, gas knockouts in the side
refractory should be positioned towards back of fi replace. See
Figure 4.15.
• Tilt top of side refractory towards center of fi rebox when
placing it into fi replace. Push side refractory towards
back corner of fi replace until it fi ts tightly against back
refractory.
• Secure side refractory in place with a screw and bracket
provided in the hardware package.
• Repeat these two steps for installation of the other side
refractory.
• When placing hearth stone into fi replace, slide it back
until it fi ts tightly against back refractory (underneath grate
brackets). See Figure 4.16.
• Place grate into grate brackets. See Figure 4.17.
• Replace smoke shield.
• Replace left and right screens.
GAS
KNOCKOUT
Figure 4.15 Gas Knockout
GRATE
BRACKET
Figure 4.16 Sliding Bottom Refractory Towards
Back of Fireplace
GRATE
BRACKET
Figure 4.17 Grate Secured in Grate Bracket
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
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Note: When elevating the fi replace above the hearth exten-
sion the front of the elevated platform must be protected with
a protective metal hearth strip as shown in Figure 4.19.
Raised Platform
Floor
2 in.
(51 mm)
1 in. (25 mm) min.
overlap
2 in.
(51 mm)
Top piece must overlap
bottom piece
Figure 4.19 Protect the Front of an Elevated Platform
Important: To ensure proper fi t of the glass doors, check
fi replace opening for square. Measure diagonal distances
of the opening to make sure they are equal. If they are not,
continue to shim fi replace until those diagonals are equal.
Metal strips are placed 2 in. (51 mm) under the front
of the fireplace and must extend beyond the front
and sides of fireplace opening by 2 in. (51 mm)
.
1 in. overlap
Figure 4.18 Position the Protective Metal Hearth Strips
Fire Risk!
• Metal hearth strips MUST be installed.
Sparks or embers may ignite fl ooring.
WARNING
E. Level the Fireplace
Level fi replace side-to-side and front-to-back. Shim with
noncombustible material, such as sheet metal, as neces-
sary. Secure fi replace (using nailing fl anges located on ei-
ther side of fi replace) to the vertical framing.
D. Place the Protective Metal Hearth Strips
Included with your fi replace you will fi nd two metal hearth strips
measuring approximately 26 in. x 4 in. (660 mm x 102 mm).
These strips are used to provide added protection where the
fi replace and the hearth extension meet.
Slide each metal strip 2 in. (51 mm) under the front edge of
the fi replace. The individual pieces must overlap each other
by 1 in. (25 mm) minimum in the middle of the fi replace to
provide continuous coverage of the fl oor. See Figure 4.18.
These metal strips should extend from the front and sides of
the fi replace opening by 2 in. (51 mm).
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
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NOTE:
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect
performance.
• Chimney height may need adjustment if smoking or
overdraft occurs.
Chimney must extend
beyond combustible
roof structure
Maintain minimum
height of chimney
above roof
Additional
support for
tall chimneys
Install roof flashing
according to minimum
requirements
Maintain minimum
clearances to
combustibles as
specified
Offsets/returns
may not exceed
30° from vertical
Lock chimney
sections together
firmly to resist
movement
Ceiling firestops
are required where
chimney passes
through ceiling or
floor
Support straps for offsets/
returns must be secured
to adequate framing
Termination Cap
Storm Collar
Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation
5
5
Chimney Assembly
Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08
20
A. Chimney Requirements
Vertical distances are measured from the base of the fi re-
place as shown in Figure 5.2.
To determine the chimney components needed to complete
your particular installation, follow the steps below:
• Determine the total vertical height of the fireplace
installation. This dimension is measured from the base of
the fi replace assembly to the point where the smoke exits
the termination cap.
• Subtract the effective height of the fi replace assembly from
the overall height of the fi replace installation (measured
from the base of the fireplace to the bottom of the
termination cap).
• Refer to Table 5.1 to determine what components must
be selected to complete the fi replace installation.
• Determine the number of ceiling fi restops, stabilizers,
roof flashing, etc. required to complete the fireplace
installation.
6 ft (1.8 m) max.
unsupported run
20 ft (6 m) max.
pipe between an
offset & return
Ceiling Firestop
35 ft (10.7 m)
max. straight
unsupported
chimney height
18.5 ft (5.6 m) min. height/single offset-return
24 ft. (7.3 m) min. height/double offset-return
90 ft (27.4 m) max. height
6 ft (1.8 m) max.
unsupported chimney
above roof
55-1/2 in.
(1410 mm)
Effective Height
(bottom of fireplace
to top of starter collar)
11-10 in./279-254mm
adaptor required in
Canada
Figure 5.2 Chimney Requirements
Table 5.1
• Do NOT connect this fireplace to a chimney flue
servicing another appliance.
• Do NOT connect to any air distribution duct or
system.
CAUTION
Fire Risk
• Must maintain 2 in. (51 mm) air clearance
to insulation and other combustible
materials.
WARNING
Note: A maximum of two pairs of offsets and returns may
be used.
HEIGHT OF CHIMNEY
COMPONENTS in. mm
US Canada
Chimney Stabilizer
SL11 SL4 4-3/4 121
Ceiling Firestops
FS538 FS538 0 0
FS540 FS540 0 0
Offsets/Returns
SL1130 SL430 14-1/2 368
Roof Flashing
RF570 RF570 0 0
RF571 RF571 0 0
Chimney Sections*
SL1106 SL406 4-3/4 121
SL1112 SL412 10 -3/4 273
SL1118 SL418 16 - 3/4 425
SL1136 SL436 34-3/4 883
SL1148 SL448 46-3/4 1187
n/a SLA10 16-3/4 425
* Dimensions refl ect effective height.
ft m
• Minimum overall straight height 18 5.5
• Minimum height with offset/return 18.5 5.6
•Maximum height 90 27.4
• Maximum chimney length between an offset and
return
20 6
• Maximum distance between chimney stabilizers 35 10.7
• Double offset/return minimum height 24 7.3
• Maximum unsupported chimney length between the
offset and return
61.8
• Maximum straight unsupported chimney height
above the fi replace
35 10.7
• Maximum unsupported chimney above roof 6 1.8
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