Heatilator Indoor Fireplace I80 User manual

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

1

Owner’s Manual

Installation and Operation

Models:

I80

Woodburning Fireplace

DO NOT DISCARD THIS MANUAL

CAUTION

• Important operating

and maintenance

instructions included.

• Leave this manual with

party responsible for

use and operation.

• Read, understand

and follow these

instructions for safe

installation and

operation.

DO NOT

DISCARD

Installation and service of this ﬁ replace should

be performed by qualiﬁ ed personnel. Hearth

& Home Technologies suggests NFI certiﬁ ed

or factory-trained professionals, or technicians

supervised by an NFI certified

professional.

If the information in these instruc-

tions is not followed exactly, a

ﬁ re may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am-

mable vapors and liquids in the vicinity of

this or any other appliance.

• Do not overﬁ re. Overﬁ ring will void your war-

ranty.

• Comply with all minimum clearances to

combustibles as speciﬁ ed. Failure to

comply may cause house ﬁ re.

WARNING

Fire Risk

• For use with solid wood fuel or decorative

gas appliance only.

• Do not install unvented gas logs.

WARNING

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room

as ﬁ replace.

• Alert children and adults to hazards of high

temperatures.

High temperatures may ignite clothing or other

ﬂ ammable materials.

• Keep clothing, furniture, draperies and other

ﬂ ammable materials away.

HOT SURFACES!

Glass and other surfaces are

hot during operation AND

cool down.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

2

Read this manual before installing or operating this ﬁ replace.

Please retain this owner’s manual for future reference.

Congratulations on selecting a Heatilator wood burning ﬁ re-

place. The Heatilator ﬁ replace you have selected is designed

to provide the utmost in safety, reliability and efﬁ ciency.

As the owner of a new ﬁ replace, you’ll want to read and care-

fully follow all of the instructions contained in this owner’s

manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference.

We suggest you keep it with your other important documents

and product manuals.

The information contained in this owner’s manual unless noted

otherwise, applies to all models and gas control systems.

Your new Heatilator wood burning ﬁ replace will give you years

of durable use and trouble-free enjoyment. Welcome to the

Heatilator family of ﬁ replace products!

Homeowner Reference Information

Model Name: Date purchased/installed:

Serial Number: Location on ﬁ replace:

Dealership purchased from: Dealer phone:

Notes:

We recommend that you record the following pertinent

information about your ﬁ replace:

Listing Label Information/Location

The model information regarding your speciﬁ c ﬁ replace can be found on the rating plate located on the smoke shield of the

ﬁ replace.

Congratulations!

FIREPLACE NO.

MODEL NO.

MFG. DATE

WARNING: RISK OF

FIRE DAMAGE. REPLACE

GRATE WITH HEARTH & HOME

TECHNOLOGIES INC.

FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND

OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE

IN MANUFACTURED HOMES

YES

NO

CLEARANCE TO

COMBUSTIBLES:

CHIMNEY

2 IN. MIN.

FIREBOX

IN.

MIN.

FAN KIT

MODEL NO.

&

RATED AT

115 VOLTS, 50/60 Hz.,

AMP.

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR

LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A

FIREPLACE INSERT OR OTHER PRODUCTS NOT

SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS

ARE USED OPERATE FIREPLACE WITH DOORS FULLY

OPEN OR CLOSED ONLY. WHEN BURNING A

DECORATIVE GAS APPLIANCE IN THE FIREPLACE,

ADJUST DAMPER TO THE FULLY OPEN POSITION.

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED

GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT

INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING

CONTACT: HEARTH & HOME TECHNOLOGIES INC.,

1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

Grate

Fireplace

Model

Serial

Number

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

3

Table of Contents

1 Listing and Code Approvals 4

A. Appliance Certiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started 5

A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

C. Typical Fireplace System . . . . . . . . . . . . . . . . . . . . . . . 7

D. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 8

E. Inspect Fireplace and Components . . . . . . . . . . . . . . . 8

3 Framing and Clearances 9

A. Selecting Fireplace Location . . . . . . . . . . . . . . . . . . . . 9

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 11

D. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 11

E. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 12

F. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 12

4 Installation of Fireplace 13

A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . 13

B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 15

C. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . 15

D. Place the Protective Metal Hearth Strips . . . . . . . . . . 18

E. Level the Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Chimney Assembly 19

A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 20

B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 21

C. Assemble the Chimney Sections . . . . . . . . . . . . . . . . 22

D. Install the Ceiling Firestops . . . . . . . . . . . . . . . . . . . . 22

E. Install the Attic Insulation Shield . . . . . . . . . . . . . . . . 23

F. Double-check the Chimney Assembly . . . . . . . . . . . . 24

G. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . . 24

6 Complete the Enclosure 25

A. Chimney Termination . . . . . . . . . . . . . . . . . . . . . . . . . 25

B. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

C. Install the Termination Cap . . . . . . . . . . . . . . . . . . . . 27

7 Accessories 29

A. Gas Log/Lighter Provisions . . . . . . . . . . . . . . . . . . . . 29

8 Finishing 30

A. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

B. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

C. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

D. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 33

E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9 Operating Instructions 34

A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 34

B. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

C. Clear Space Near the Fireplace. . . . . . . . . . . . . . . . . 35

D. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

G. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

10 Troubleshooting 38

A. Understanding Vent Problems . . . . . . . . . . . . . . . . . . 38

B. Diagnostics and Problem Solving . . . . . . . . . . . . . . . 39

11 Maintenance and Servicing the Fireplace 41

A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 41

C. Firebox Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

D. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . . . . 42

E. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

12 Reference Materials 43

A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 43

B. Fireplace Components . . . . . . . . . . . . . . . . . . . . . . . . 44

C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 45

D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

E. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Note: An arrow (¨) found in the text signiﬁ es change in content.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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1

Listing and Code Approvals

A. Appliance Certiﬁ cation

This ﬁ replace system has been tested and listed in accor-

dance with UL 127 and ULC-S610 standards by Underwrit-

ers Laboratories Inc. for installation and operation in the

United States and Canada.

This ﬁ replace has been tested and listed for use with the op-

tional components speciﬁ ed in this manual. These optional

components may be purchased separately and installed at

a later date. Installation of an outside air kit will require sig-

niﬁ cant reconstruction and is best if installed at the time of

ﬁ replace installation.

Heatilator is a registered trademark of Hearth & Home Tech-

nologies Inc.

Not intended for use as a primary heat source.

This ﬁ replace is tested and approved as a decorative ﬁ re-

place. It should not be factored as a primary heat source

in residential heating calculations.

Improper installation, adjustment, alteration, service

or maintenance can cause injury or property damage.

Refer to the owner’s information manual provided with

this ﬁ replace. For assistance or additional information

consult a qualiﬁ ed installer, service agency or your

dealer.

WARNING

Fire Risk

• Do not install or operate damaged ﬁ replace.

• Do not modify ﬁ replace.

• Installation other than as instructed by Hearth & Home

Technologies Inc. is strictly prohibited.

• Do not operate the ﬁ replace without fully assembling

all components.

• Do not overﬁ re.

• Do not install an unvented gas log set. This ﬁ replace

has not been tested for use with unvented gas log

sets.

• Installation and/or use of any component part not

approved by Hearth & Home Technologies.

Hearth & Home Technologies disclaims any responsibility

for, and the warranty and agency listing will be voided by

the above actions.

WARNING

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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2

Getting Started

A. Design and Installation Considerations

Draft is the pressure difference needed to vent ﬁ replaces

successfully. Considerations for successful draft include:

• Preventing negative pressure

• Location of ﬁ replace and chimney

B. Negative Pressure

Negative pressure results from the imbalance of air avail-

able for the ﬁ replace to operate properly. Causes for this

imbalance include:

• Exhaust fans (kitchen, bath, etc.).

• Range hoods.

• Combustion air requirements for furnaces, water heaters

and other combustion appliances.

• Clothes dryers.

• Location of return-air vents to furnace or air

conditioning.

• Imbalances of the HVAC air handling system.

• Upper level air leaks: recessed lighting, attic hatch

opening, duct leaks.

To minimize the effects of negative air pressure, the follow-

ing must be considered:

• Install the outside air kit. Install the intake on the side of

the house towards prevailing winds during the heating

season.

• Ensure adequate outdoor air is supplied for combustion

appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not

located in the immediate vicinity of the ﬁ replace.

• Avoid installing the ﬁ replace near doors, walkways or small

isolated spaces.

• Recessed lighting should be a “sealed can” design; attic

hatches weather stripped or sealed; attic mounted duct

work and air handler joints and seams taped or sealed.

• Basement installations should be avoided due to stack

effect. Stack effect creates negative pressure in lower

levels. Hearth & Home Technologies recommends the

use of direct vent ﬁ replaces in basements.

Asphyxiation Risk

Negative pressure can cause spillage of

combustion fumes and soot. Fire needs to draft

properly for safe operation.

WARNING

Check building codes prior to installation.

• Installation MUST comply with local, regional,

state and national codes and regulations.

• Consult insurance carrier, local building inspector,

ﬁ re ofﬁ cials or authorities having jurisdiction about

restrictions, installation inspection and permits.

CAUTION

When planning a ﬁ replace installation, it is necessary to de-

termine the following information before installing:

• Where the fireplace is to be installed. See Sections

3 and 4.

• The vent system conﬁ guration to be used. See Sections

5 and 6.

• Gas supply piping. See Section 7.

• Framing and ﬁ nishing details. See Sections 3, 6 and 8.

• Whether optional accessories—devices such as a fan, wall

switch or remote control —are desired. See Section 12.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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Location of the ﬁ replace and chimney will affect performance.

As shown in Figure 2.1 the chimney should:

• Be installed through the warm airspace enclosed by the

building envelope. This helps to produce more draft,

especially during lighting and die-down of the ﬁ re.

• Penetrate the highest part of the roof. This minimizes the

effects of wind turbulence.

• Be located away from trees, adjacent structures, uneven

roof lines and other obstructions.

Offsets can restrict draft so their use should be minimized.

Consider the ﬁ replace location relative to ﬂ oor and ceiling

and attic joists.

Recommended

Location

Marginal

Location

Not

Recommended

Location

Multi-level Roofs

Windward

Leeward

Outside Air Intake

Location

Not

Recommended

Figure 2.1 Recommended Chimney Locations

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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Non-combustible

roof flashing maintains

minimum clearance

around chimney

Additional lateral

support for chimney

above roof (or enclosed

in chase) if needed

Ceiling firestop

on floor of attic

Support straps

on rafter supports

chimney (not shown)

Termination cap

Chimney penetrates roof

preferably without affecting

roof rafters

Offset/Return (with hanger straps)

Framing headed off

in ceiling joists

Enclosed space above

and around fireplace

Mantel and surround

Decorative facing

and trim

Hearth extension

Factory-built fireplace

Protective metal

hearth strip(s)

Outside

combustion air

Combustible

framing/header

on top of

V-shaped

standoffs

(spacers)

Chimney system

Attic insulation shield (not shown) must

be used here to keep insulation away

from chimney if attic is insulated

Storm Collar

C. Typical Fireplace System

The Heatilator ﬁ replace system consists of the following:

• Fireplace/integral grate/refractory/outside air system

• Refractory

• Chimney termination cap

• Chimney system (SL1100 series pipe is NOT approved for Canada)

• Hearth extension

Figure 2.2 Typical Fireplace System

Optional components include:

• Glass doors

• Chimney air kit (required in Canada)

• SLA10 - 11-10 in./279-254mm adaptor (required in Canada)

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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Before beginning the installation be sure the following tools

and building supplies are available:

Reciprocating saw Framing material

Pliers High temp caulking material

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

• Keep ﬁ replace dry.

• Mold or rust may cause odors.

CAUTION

E. Inspect Fireplace and Components

• Carefully remove the ﬁ replace and components from the

packaging.

• The vent system components and doors are shipped in

separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation.

Follow these instructions carefully during the

installation to ensure maximum safety and beneﬁ t.

Fire Risk

Explosion Risk

Inspect fireplace and components for

damage. Damaged parts may impair safe

operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components

Report damaged parts to dealer.

WARNING

D. Tools and Supplies Needed

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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3

Framing and Clearances

A. Selecting Fireplace Location

Several options are available to you when choosing a loca-

tion for your ﬁ replace. This ﬁ replace may be used as a room

divider, installed along a wall, across a corner or used in an

exterior chase. See Figure 3.1.

51-1/2 in.

1308 mm)

5/8 in. (16 mm)

all configurations

In an exterior chase

or projecting into a

garage

Across a

corner

As a room

divider

Along a wall

A

48 in.

(1219 mm)

min.

A

1-1/2 in. (38 mm) min.

distance from sides & back

of fireplace to combustible

materials. 1/2 in. (13 mm)

min. at nailing flanges.

Note:

In addition to these

framing dimensions,

also reference the

following sections:

• Clearances (Section

3.B.)

• Mantel Projections

(Section 8.C)

• Fireplace Dimensions

(Section 12.A.)

65-5/8 in.

(1667 mm)

46-3/8 in.

(1178 mm)

92-3/4 in. (2356 mm)

28-1/2 in.

(724 mm)

28-1/2 in.

(724 mm)

28-1/2 in. (724 mm)

21-1/2 in.

(546 mm)

24 in.

(610 mm)

min.

24 in.

(610 mm)

min.

24 in.

(610 mm)

min.

Figure 3.1 Fireplace Locations

Fire Risk

Provide adequate clearances.

• Around air openings

• To combustibles

• For service access.

Locate ﬁ replace away from trafﬁ c areas.

WARNING

Note:

• Illustrations and photos reﬂ ect typical installations

and are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation/appearance may vary due to

individual design preference.

• Hearth & Home Technologies reserves the right to

alter its products.

Locating the ﬁ replace in a basement, near frequently opened

doors, central heat outlets or returns, or other locations of

considerable air movement can affect the performance and

cause intermittent smoke spillage from the front of the ﬁ re-

place. Consideration should be given to these factors before

deciding on a location. See Sections 2 and 10.

I80 A

With Outside

Air

in. 59-1/2

mm 1511

Without

Outside Air

in. 51-1/2

mm 1308

¨

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

10

B. Clearances

0 in.

from floor

Attic

Insulation

Shield

Ceiling Firestop

(ceiling)

(roof)

(attic)

(ceiling)

2 in. min.

(51 mm)

2 in. min.

(51 mm)

2 in. min.

(51 mm)

2 in. min.

(51 mm)

2 in. min.

(51 mm)

2 in. min.

(51 mm)

Must have 2 in. (51 mm)

minimum clearance

to header

Ceiling Firestop

Offset/Return with

hanger straps

Storm Collar

Roof Flashing

0 in. to level

of standoffs

1-1/2 in. (38mm) from

side of appliance

(except at nailing flanges

where it is 1/2 in. (13 mm)

1-1/2 in. (38mm) from

back of appliance

Adaptor attached here (not shown)

Figure 3.2 Clearances to Combustible Materials

Note: Chimney air kit and 11-10 in./279-254mm adaptor are not shown,

but are required in Canada.

Fire Risk

• Comply with all minimum clearances to combustibles as speciﬁ ed.

• Framing or ﬁ nishing material used on the front of, or in front of, the

appliance closer than the minimums listed, must be constructed entirely

of noncombustible materials (i.e., steel studs, concrete board, etc.).

Failure to comply may cause ﬁ re.

WARNING

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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C. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the ﬁ replace opening. See Figure 3.3.

If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de-

ﬁ ned in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area.

D. Frame the Fireplace

Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the ﬁ replace, assuming combustible materials are used. All re-

quired clearances to combustibles around the ﬁ replace must be adhered to. See Figure 3.2. Any framing across the top of

the ﬁ replace must be above the level of the top standoffs.

23 in.

(584 mm)

50°

42 in.

(1067 mm)

50-1/2 in.

(1283 mm)

39°

4 in.

(102 mm)

BRICK

FRONT

FLUSH FRONT

24 in.

(610 mm)

19-3/4 in.

(502 mm)

24 in.

(610 mm)

Figure 3.3 Sidewalls and Surrounds

Note: Fireplace header

cannot be positioned until

after the fireplace

assembly is in place.

Use only noncombustible

material below the top of

the front standoffs.

8 in. (203 mm) extra space needed for outside

air connection. If outside air duct has no bend,

this dimension may be reduced as long as

minimum clearances are met.

2 in. (51 mm)

minimum air

space clearance

to the enclosure.

28-1/2 in.

(724 mm)

51-1/2 in.

(1308 mm)

Figure 3.4 Framing the Fireplace

¨

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

12

E. Construct the Chase

A chase is a vertical boxlike structure built to enclose the ﬁ re-

place and/or its vent system. Vertical chimneys that run on

the outside of a building must be installed inside a chase.

Construction of the chase may vary with the type of build-

ing. These instructions are not substitutes for the require-

ments of local building codes. Local building codes MUST

be checked.

Chases should be constructed in the manner of all outside

walls of the home to prevent cold air drafting problems. The

chase should not break the outside building envelope in any

manner. All outer walls need to be insulated.

Building codes require false ceiling and ceiling ﬁ restops at

each ﬂ oor of the chase or every 10 ft (3.05 m) of clear space

to control spread of ﬁ re.

Walls, ceiling, base plate and cantilever ﬂ oor at the ﬁ rst level

of the chase should be insulated. See Figure 3.5. Vapor and

air inﬁ ltration barriers should be installed in the chase as per

regional codes for the rest of the home. Additionally, Hearth

& Home Technologies recommends that the inside surfac-

es be sheet rocked and taped (or the use of an equivalent

method) for maximum air tightness.

Ceiling

Firestop

Metal Chase Top

Round Termination Cap

False Ceiling

Insulation in the

outside walls

of the chase

Attic

Insulation

Shield

Chimney

Ceiling

Firestop

Tabs

False Ceiling

Insulation

Figure 3.5 Chase Assembly

F. Chimney Requirements

When planning your ﬁ replace location, the chimney con-

struction and necessary clearances must be considered.

The ﬁ replace system and chimney components have been

tested to provide ﬂ exibility in construction. Vertical distances

are measured from the base of the ﬁ replace as shown in

Figure 5.2.

12 3

All outside walls should be insulated.

Figure 3.6 Chase Constructions

1. Fireplace and chimney enclosed in an exterior chase.

2. Chimney offset through exterior wall and enclosed in

chase.

3. Chase constructed on roof.

Gas line holes and other openings should be caulked with

high temperature caulk or stuffed with unfaced ﬁ berglass in-

sulation. If the ﬁ replace is being installed on a cement slab,

we recommend that in cold climates, a sheet of plywood or

other raised platform be placed underneath to prevent con-

ducting cold up into the room.

Three examples of chase applications are shown in Fig-

ure 3.6.

Note: A maximum of two pairs of offsets and returns may

be used.

ft m

• Minimum overall straight height 18 5.5

• Minimum height with offset/return 18.5 5.6

•Maximum height 90 27.4

• Maximum chimney length between an offset and

return

20 6

• Maximum distance between chimney stabilizers 35 10.7

• Double offset/return minimum height 24 7.3

• Maximum unsupported chimney length between the

offset and return

61.8

• Maximum straight unsupported chimney height

above the ﬁ replace

35 10.7

• Maximum unsupported chimney above roof 6 1.8

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A. Install the Outside Air Kit

The outside air assembly is factory installed on the left side

of the ﬁ replace. The kit is an optional component and its use

is highly recommended to minimize the effect of negative

pressure within the structure.

• Use short duct run.

• A small dip in the duct will create a cold air trap.

• Position the outside air inlet in a manner that will now allow

snow, leaves, etc. to block the inlet. See Figure 4.3.

• You may run the duct vertically; refer to Figure 4.2.

• Locate outside air kit on left side of fireplace. See

Figure 4.1.

• Check the operation of the outside air inlet by moving the

control handle up and down. See Figure 4.4.

• Mark and cut out a 4 in. (102 mm) hole in the building side

for air entry.

• Install the hooded air inlet in the sidewall of the structure,

ﬂ ush with the building’s exterior.

• Assemble the ﬂ exible duct (not supplied) between the

collar and the air inlet. Secure into position with the

supplied wire ties.

• Check for light leaks with a ﬂ ashlight and seal with duct

tape and/or insulation.

Risk of Smoke Spillage

Outside air inlet must be located to prevent blockage

from:

• Leaves

• Snow/ice

• Other debris

Blockage may cause combustion air starvation.

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses

during installation.

CAUTION

4

Installation of Fireplace

Fire Risk

Asphyxiation Risk

Do not draw outside combustion air from:

• Wall, ﬂ oor or ceiling cavity.

• Enclosed space such as an attic or

garage.

• Close proximity to exhaust vents or

chimneys.

Fumes or odor may result.

WARNING

Outside Air

Shield

2 Wire Ties

Flexible Duct

(not supplied)

Inlet Ring

Figure 4.1 Outside Air Installation

¨

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Handle up - open

Handle down - closed

Figure 4.4 Locating the Outside Air Control

Outlet placed

higher than 3 ft

below the

termination cap

Attic space

Garage or

combustible

liquids storage

Outlet blocked by

snow, leaves, etc.

Clear area

outside

house or in

ventilated

crawl space

YES

NO

Use only duct materials specified

by manufacturer (preferably with

short run or mainly straight duct,

except small dip for cold air trap

which will help prevent flow of cold air).

Factory-built

fireplace

Figure 4.3 Outside Combustion Air Placement

3 ft min. from top of

uppermost chimney

section to air inlet.

Attic insulation shield

must be used to keep

insulation away from

chimney.

Ceiling firestop

on floor of attic.

11-10 in./279-254mm

adaptor not shown

Figure 4.2 Typical Outside Air Inlet Locations

Note: Chimney air kit and 11-10 in./279-254mm

adaptor are required in Canada.

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B. Secure the Fireplace

• Position the Fireplace

This ﬁ replace may be placed on either a combustible or

noncombustible continuous ﬂ at surface. Follow the in-

structions for framing in Section 3.D. Slide the ﬁ replace

into position. Be sure to provide the minimum air clear-

ance at the sides and back of the ﬁ replace assembly.

See Section 3.B.

Fire Risk!

• Prevent contact with sagging, loose

insulation.

• Do NOT install against vapor barriers or

exposed insulation.

WARNING

C. Install the Refractory

Figure 4.5 Unpacking Back Refractory

Figure 4.6 Bending Refractory Shipping Tabs

Back Down

• Remove back refractory from outside of ﬁ replace by

bending tabs up and lifting refractory out of brackets.

See Figure 4.5. Bend tabs back down out of the way.

See Figure 4.6. Do not remove screws or brackets from

ﬁ replace. If brackets are removed, ﬁ ll holes in outer

shell with screws. Repeat this process to remove side

refractories.

We recommend two installers for hearth stone and refrac-

tory installation!

• Remove smoke shield by removing ﬁ ve screws. See

Figure 4.7. Smoke shield is located at top of ﬁ replace

front.

• Remove screens by removing screw from the end of each

screen rod. See Figure 4.8.

Figure 4.9 Shipping Spacers

Figure 4.8 Removing the Screen Rods

Front Face

Smoke Shield

Remove these screws.

Skip

Figure 4.7 Removing Smoke Shield

• Remove hearth stone by removing three corrugated

shipping spacers (Figure 4.9). Lift hearth stone out of

ﬁ replace. See Figure 4.10.

Figure 4.10 Lifting Out the Hearth Stone

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• Remove ﬁ replace from pallet. The ﬁ replace is attached

to pallet with two brackets on each side and rear of outer

shell. See Figure 4.11. Remove screws from bracket, pallet

and ﬁ replace. Replace screws removed from ﬁ replace.

Slide ﬁ replace into position (brackets can be used to

anchor ﬁ replace in position). Once ﬁ replace has been put

into position, install refractories.

Figure 4.11 Removing Shipping Brackets

• Install back refractory, making sure refractory is

centered and notches are to the bottom of ﬁ rebox. Place

grate brackets in outer two notches of refractory. See

Figure 4.13.

• Secure back refractory in place with a screw and bracket

supplied in hardware package. See Figure 4.14.

Note: Before installing refractories and hearth stone, be

sure all back edges of each piece are smooth to ensure

proper ﬁ t. Scrape away excess with a regular screwdriver.

See Figure 14.12.

Figure 4.12 Scrape Away Rough Edges

REFRACTORY

BRACKET

Figure 4.14 Attaching Back Refractory

GRATE BRACKETS

Figure 4.13 Back Refractory with Grate Brackets in Place

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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Note: To ensure proper installation, gas knockouts in the side

refractory should be positioned towards back of ﬁ replace. See

Figure 4.15.

• Tilt top of side refractory towards center of ﬁ rebox when

placing it into ﬁ replace. Push side refractory towards

back corner of ﬁ replace until it ﬁ ts tightly against back

refractory.

• Secure side refractory in place with a screw and bracket

provided in the hardware package.

• Repeat these two steps for installation of the other side

refractory.

• When placing hearth stone into ﬁ replace, slide it back

until it ﬁ ts tightly against back refractory (underneath grate

brackets). See Figure 4.16.

• Place grate into grate brackets. See Figure 4.17.

• Replace smoke shield.

• Replace left and right screens.

GAS

KNOCKOUT

Figure 4.15 Gas Knockout

GRATE

BRACKET

Figure 4.16 Sliding Bottom Refractory Towards

Back of Fireplace

GRATE

BRACKET

Figure 4.17 Grate Secured in Grate Bracket

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Note: When elevating the ﬁ replace above the hearth exten-

sion the front of the elevated platform must be protected with

a protective metal hearth strip as shown in Figure 4.19.

Raised Platform

Floor

2 in.

(51 mm)

1 in. (25 mm) min.

overlap

2 in.

(51 mm)

Top piece must overlap

bottom piece

Figure 4.19 Protect the Front of an Elevated Platform

Important: To ensure proper ﬁ t of the glass doors, check

ﬁ replace opening for square. Measure diagonal distances

of the opening to make sure they are equal. If they are not,

continue to shim ﬁ replace until those diagonals are equal.

Metal strips are placed 2 in. (51 mm) under the front

of the fireplace and must extend beyond the front

and sides of fireplace opening by 2 in. (51 mm)

.

1 in. overlap

Figure 4.18 Position the Protective Metal Hearth Strips

Fire Risk!

• Metal hearth strips MUST be installed.

Sparks or embers may ignite ﬂ ooring.

WARNING

E. Level the Fireplace

Level ﬁ replace side-to-side and front-to-back. Shim with

noncombustible material, such as sheet metal, as neces-

sary. Secure ﬁ replace (using nailing ﬂ anges located on ei-

ther side of ﬁ replace) to the vertical framing.

D. Place the Protective Metal Hearth Strips

Included with your ﬁ replace you will ﬁ nd two metal hearth strips

measuring approximately 26 in. x 4 in. (660 mm x 102 mm).

These strips are used to provide added protection where the

ﬁ replace and the hearth extension meet.

Slide each metal strip 2 in. (51 mm) under the front edge of

the ﬁ replace. The individual pieces must overlap each other

by 1 in. (25 mm) minimum in the middle of the ﬁ replace to

provide continuous coverage of the ﬂ oor. See Figure 4.18.

These metal strips should extend from the front and sides of

the ﬁ replace opening by 2 in. (51 mm).

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NOTE:

• Chimney performance may vary.

• Trees, buildings, roof lines and wind conditions affect

performance.

• Chimney height may need adjustment if smoking or

overdraft occurs.

Chimney must extend

beyond combustible

roof structure

Maintain minimum

height of chimney

above roof

Additional

support for

tall chimneys

Install roof flashing

according to minimum

requirements

Maintain minimum

clearances to

combustibles as

specified

Offsets/returns

may not exceed

30° from vertical

Lock chimney

sections together

firmly to resist

movement

Ceiling firestops

are required where

chimney passes

through ceiling or

floor

Support straps for offsets/

returns must be secured

to adequate framing

Termination Cap

Storm Collar

Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation

5

Chimney Assembly

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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A. Chimney Requirements

Vertical distances are measured from the base of the ﬁ re-

place as shown in Figure 5.2.

To determine the chimney components needed to complete

your particular installation, follow the steps below:

• Determine the total vertical height of the fireplace

installation. This dimension is measured from the base of

the ﬁ replace assembly to the point where the smoke exits

the termination cap.

• Subtract the effective height of the ﬁ replace assembly from

the overall height of the ﬁ replace installation (measured

from the base of the fireplace to the bottom of the

termination cap).

• Refer to Table 5.1 to determine what components must

be selected to complete the ﬁ replace installation.

• Determine the number of ceiling ﬁ restops, stabilizers,

roof flashing, etc. required to complete the fireplace

installation.

6 ft (1.8 m) max.

unsupported run

20 ft (6 m) max.

pipe between an

offset & return

Ceiling Firestop

35 ft (10.7 m)

max. straight

unsupported

chimney height

18.5 ft (5.6 m) min. height/single offset-return

24 ft. (7.3 m) min. height/double offset-return

90 ft (27.4 m) max. height

6 ft (1.8 m) max.

unsupported chimney

above roof

55-1/2 in.

(1410 mm)

Effective Height

(bottom of fireplace

to top of starter collar)

11-10 in./279-254mm

adaptor required in

Canada

Figure 5.2 Chimney Requirements

Table 5.1

• Do NOT connect this fireplace to a chimney flue

servicing another appliance.

• Do NOT connect to any air distribution duct or

system.

CAUTION

Fire Risk

• Must maintain 2 in. (51 mm) air clearance

to insulation and other combustible

materials.

WARNING

Note: A maximum of two pairs of offsets and returns may

be used.

HEIGHT OF CHIMNEY

COMPONENTS in. mm

US Canada

Chimney Stabilizer

SL11 SL4 4-3/4 121

Ceiling Firestops

FS538 FS538 0 0

FS540 FS540 0 0

Offsets/Returns

SL1130 SL430 14-1/2 368

Roof Flashing

RF570 RF570 0 0

RF571 RF571 0 0

Chimney Sections*

SL1106 SL406 4-3/4 121

SL1112 SL412 10 -3/4 273

SL1118 SL418 16 - 3/4 425

SL1136 SL436 34-3/4 883

SL1148 SL448 46-3/4 1187

n/a SLA10 16-3/4 425

* Dimensions reﬂ ect effective height.

ft m

• Minimum overall straight height 18 5.5

• Minimum height with offset/return 18.5 5.6

•Maximum height 90 27.4

• Maximum chimney length between an offset and

return

20 6

• Maximum distance between chimney stabilizers 35 10.7

• Double offset/return minimum height 24 7.3

• Maximum unsupported chimney length between the

offset and return

61.8

• Maximum straight unsupported chimney height

above the ﬁ replace

35 10.7

• Maximum unsupported chimney above roof 6 1.8

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