Potter INS-500 1000 Filter Kit Owner's manual

Brand: Potter

Model: INS-500 1000 Filter Kit

Type: Owner's manual

INS-500/1000

Filter Kit Installation

5401566 - REV A • 10/17 PAGE 1 OF 2

Potter Electric Signal Company, LLC • St. Louis, MO • Phone: 800-325-3936 • www.pottersignal.com

Features

• ReplacesltersintheIntelliGen™INS-500/1000units.

• Kitincludes:

• 5micronlter

• 1micronlter

• 0.1micronlter

• Activatedcarbonlter

• O-rings(Qty.4)

Fig 1

Fig 2

ReleasingCollar

Fig 3

DONOT

UNSCREW

UNSCREW

HERE

Itisextremelyimportantthatyouonlyunscrew

the drain bowl from the lter body. The oat

adjustments at the bottom must remain in auto.

Manual(man)willcausetheoatstoremainopen

andairtoleak.Ifyouaccidentlyloosentheoat

adjustment,simplyretightenwithyourhand.

automan

Replacing Filter Elements

1. Power off the air compressor using theAir Compressor Power

Switchlocatedontherightsideofthecabinet.

2. Power off the nitrogen generator using the customer installed

electricaldisconnect.

3. Isolatethenitrogengeneratorfromthesprinklersystembyclosing

theN2TankOutletValve(V03)locatedonthenitrogentank.

4. OpentheblueN2BleedValve(V04)locatedneartheNitrogen

SamplePort(SP)andbegindrainingpressurefromthenitrogen

tank.

5. Opentheblack handled valve located on theActivatedCarbon

Filter(F04)andbegindrainingpressurefromtheairtank.

6. Locatethefour(4)ltersontheinsideofthenitrogengenerator

cabinet.SeeFig.1.

7. Disconnect the drain tubes from the lter bowl by pushing up

ontheplasticreleasingcollarandpullingdownonthetube.See

Fig.2.

8. Usinga13/16”wrenchloosenthelterbowlfromthelterbody.

SeeFig.3.

Ensurepowerisdisconnectedandthereisnopressureinthe

nitrogengeneratorbeforeproceeding.

firealarmresources.com

5401566 - REV A • 10/17 PAGE 2 OF 2

Potter Electric Signal Company, LLC • St. Louis, MO • Phone: 800-325-3936 • www.pottersignal.com

INS-500/1000

Filter Kit Installation

Model Stock No.

KIT-FILTERELEMENTREPLACEMENTINS-500/1000 0090206

Ordering Information

Fig 4

Fig 5

9. Afterthelterbowlisseparatedfromthelterbody,removethe

lterelementbygentlypullingdown.SeeFig.4.

10. Remove old O-rings and replace with the O-rings in the lter

elementkit.

11. Clearlterbowlsofdebrisandrinse.

12. Replacethelterelementwiththecorrectlterelementfromthe

replacementkit(#0090206).SeeFig.5.

a.Thelterbody(#5230003)allthewaytotherightisthe5micron

lterwhichhasaGREENelement(#5230012).

b.Thelterbody(#5230004)secondfromtherightisthe1micron

lterwhichhasaREDelement(#5230013).

c.Thelterbody(#5230005)thirdfromtherightisthe0.01micron

lterwhichhasaBLUEelement(#5230014).

d.Thelterbody(#5230006)onthefarleftistheactivatedcarbon

lterwhichhasaBLACKelement(#5230015).

Note:This lter body isnot connected to the drainand has a black

ballvalve.

13. Checktomakesuretheoatsmovefreely.

14. Screw the lter bowl back into the lter body. Use a 13/16”

wrenchtotightenthecorrectwrenching ats.Be carefultonot

overtightenoryoumaycrackthelterbody.Repeatforalllters.

15. ClosetheblackhandledballvalveontheActivatedCarbonFilter

(F04)andtheblueN2BleedValve(V04).

1. Turnpowerontotheunitusingtheelectricaldisconnect.

2. Toresetthemaintenancetimerandgetthemaintenancealertor

maintenancetroubletoreset,gototheIntelliGen™Display.

3. Press“MAINT”ontheIntelliGen™Displaykeypad.

4. Enterpasscode“0000”

5. Select“Std.Maintenance”press“ENTER”.

6. Themenuwilldisplaymaintenancetimercountdownhours.

7. Toresetthemaintenancetimerpress“ENTER”.Press“ENTER”

againtoconrm.

8. ThemaintenancelightontheIntelliGen™Displaywillturnoff

andthemaintenancetimerhasbeenreset.

9. TurnpowerbackontotheaircompressorusingtheAirCompressor

Switchlocatedontherightofthecabinet.Theamber“BYPASS”

LEDwillbeONsincethereisnopressureinthetanks.

10. Ifthenitrogengeneratorisisolatedfromthesprinklersystem:

• The air compressor of the INS-500 should take no longer

than8minutestopressurizethetwotanksandturnoff.

• TheaircompressoroftheINS-1000shouldtakenolonger

than6minutestopressurizethetwotanksandturnoff.

11. Theamber“BYPASS”LEDshouldturnoff.

12. Iftheaircompressorisnotturningofforitistakinglongerthan

expected,itcouldindicatealeak.

13. Allowthesystemtoholdpressureforseveralminutes.Checkall

pipingconnectionsforleaks.Anydropinpressureonthenitrogen

tankorairtankduringthistimecouldindicatealeak.

14. If there is a drop in pressure, soap all lters and blow-down

strainer.

Resetting Maintenance Alerts and

Checking for Leaks

GREEN(a)

RED(b)

BLUE(c)

BLACK(d)

FilterBody

FilterElement

FilterBowl

firealarmresources.com

Potter INS-500 1000 Filter Kit Owner's manual

Potter INS-500 1000 Filter Kit Owner's manual

Potter INS-500 1000 Filter Kit Owner's manual

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