Serene HB400 Operating and Service Manual

Type
Operating and Service Manual

This manual is also suitable for

Operating and Service Manual
MAN5958 Rev. 3.0 Jan. 2007 edition
HB300/400
Serene Single Door Vertical Cooler
HB300/400
Serene Single Door Vertical Cooler
HB300/400
Serene Single Door Vertical Cooler
Operating and Service Manual
MAN5958
Rev. 3.0 Jan. 2007 edition.
Copyright © 2006
SKOPE Industries Limited.
All rights reserved.
SKOPE Industries Limited reserve the
right to alter specifications without notice.
is a registered trade
mark of SKOPE Industries Limited.
i
TRADE MARK INFRINGEMENT
The Serene trade mark on this product is infringed if the owner, for the time
being, does any of the following:
Applies the trade mark to the product after their state, condition, get-up
or packaging has been altered in any manner
Alters, removes (including part removal) or obliterates (including part
obliteration) the trade mark on the product
Applies any other trade mark to the product
Adds to the product any written material that is likely to damage the
reputation of the trade mark
Notice of the above contractual obligations passes to:
Successors or assigns of the buyer
Future owners of the product
HB300/400
Serene Single Door Vertical Cooler
1SPECIFICATIONS
1.1Cabinet and Refrigeration Unit . . . . . . . . . . . . . . . . . . . . . . .4
2OPERATION
2.1Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2Cabinet Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.3Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.4Temperature Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3SERVICE INSTRUCTIONS
3.1Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.2Refrigeration Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.3Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.4Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4WIRING DIAGRAM
4.1Model HB300/400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5SPARES
5.1Model HB300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.2Model HB400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
5.3Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
TABLE OF CONTENTS
ii
4
HB300/400
Serene Single Door Vertical Cooler
1.1Cabinet and Refrigeration Unit
Table 1: Specifications
Cabinet Dimensions
Model: HB300 HB400
Height: 1820mm 2100mm
Width: 620mm 620mm
Depth: 655mm 655mm
Depth with open
door:
1195mm 1195mm
Floor area:
0.40m
2
0.40m
2
Internal volume: 280 litres 350 litres
Weight: 88 kg 99 kg
Refrigeration System
Location: Bottom mounted split refrigeration system
Nominal capacity: 280 Watt 450 Watt
Compressor: NL7.3MF NL10MF
Refrigerant: R134a / 300 grams R134a / 350 grams
Cab. temp. range: 0°C to 10°C
Controls: Adjustable thermostat
Electrical
230-240 Volts a.c. 50 Hz, single phase power supply
Power Input: 280 W 450 W
Run Amps: 3.6 Amp 3.6 Amp
Power cord: 2m 3-core flexible supply cord and 3-pin 10A plug
Interior Light
1 x 15 Watt T8 fluorescent tube26mm x 435mm)
Sign
1 x 15 Watt T8 fluorescent tube26mm x 435mm)
Shelves
Quantity: 4 5
Dimensions: 530mm wide x 415mm deep
SPECIFICATIONS
1
5
HB300/400
Serene Single Door Vertical Cooler
2.1Safety Information
When using any electrical appliance, safety precautions should
always be observed. Read these instructions carefully and retain for
future reference.
When used by, or near, young
children or infirm persons, close
supervision is necessary. Young
children should be supervised to
ensure that they do not play with the
appliance.
Only use this appliance with voltage
specified on the rating label.
Regulations require that all
electrical work be carried out by
authorised persons. For your own
safety and that of others, ensure
this is done.
Disconnect the cabinet from the
power supply before cleaning the
cabinet.
Ensure adequate ventilation of the
refrigeration system.
Do NOT cover the grilles or block
the entry or exhaust of airflow by
placing objects up against the
refrigeration unit.
OPERATION
2
6
HB300/400
Serene Single Door Vertical Cooler
Be careful not to touch moving parts
or hot surfaces.
Do NOT probe any opening.
If the supply cord becomes
damaged, it must be replaced by a
SKOPE authorised service agent,
or similarly qualified person.
The meaning of the safety symbols used in this manual:
The content with this Warning’ symbol is in association
with product safety and user’s personal safety.
Operation should be strictly in accordance with the
warning material.
The content with this ‘Forbid’ symbol is operation that is
absolutely forbidden, otherwise it may cause damage
to equipment or to user’s personal safety.
OPERATION
2
7
HB300/400
Serene Single Door Vertical Cooler
2.2Cabinet Operation
Before Operating
Before operating the cooler, ensure:
the cooler is positioned on a level surface.
that the maximum operating conditions are 40°C at 75% RH.
there is adequate ventilation around the refrigeration unit.
there is a gap of at least 35mm behind the cabinet.
the rubber door stop is removed from the bottom lock bracket.
both front stabiliser feet are screwed firmly down to floor level.
both stand-off stops are fitted to the rear of the cabinet.
the plastic drain pin is fitted in the drain hole in the cabinet liner
bottom.
the cooler is allowed to stand for at least 30 minutes before
connecting to the power supply.
Connect the cabinet to the mains power supply and check operation
of the refrigeration unit and cabinet lighting.
Refrigeration Unit
The refrigeration unit evaporator and condenser fans should all
operate continuously from the time the cabinet is plugged in. This
may be verified by checking air movement inside the cabinet and out
of the top of the front kick panel.
Cabinet Lighting
The sign light and cabinet interior light will both go on when the
cabinet is plugged in, and will stay on permanently. The fluorescent
lights will require a period of time to stabilise following initial start up.
See pages 10-11 for instructions on replacing the fluorescent tubes.
OPERATION
2
8
HB300/400
Serene Single Door Vertical Cooler
2.3Loading
When loading the cabinet shelves with product:
Allow air space around all the product, for even cooling and
efficient operation of the cooler.
Do not exceed a maximum of 195 kg/m
2
Leave an air space of at least 50mm above product on the top
shelf.
Do not allow products to overhang the front or rear of the
shelves, as this will effect air flow.
The cooler should be
left running for 30
minutes before loading
with product.
Ensure the shelves are securely
fitted, using all four of the supplied
shelf clips on each shelf.
OPERATION
2
9
HB300/400
Serene Single Door Vertical Cooler
2.4Temperature Adjustment
The storage temperature of the cooler can be regulated to suit
different ambient temperature by turning the temperature controller
knob, located on the back of the cabinet.
The knob is graduated from 0 through to 6, with 1 being the warmest
and 6 being the coldest. The normal temperature controller setting
is between 3 and 5.
To make colder - turn the controller knob clockwise.
To make warmer - turn the controller knob anti-clockwise.
NOTE: Turning the knob to 0 will switch the refrigeration unit OFF.
Refrigeration unit OFF
Normal temperature settings
Colder settings
Warmer settings
OPERATION
2
10
HB300/400
Serene Single Door Vertical Cooler
3.1Lighting
Cabinet Light
The cabinet interior light is fitted with a 15 Watt T8 fluorescent tube
(Ø26mm x 435mm). To replace the fluorescent tube:
1.Disconnect the cabinet from the
mains power supply.
2.Reach inside the cabinet and
undo the two screws from behind
the light cover.
3.Remove the light cover by pulling
the cover forward and down.
4.Revolve the fluorescent tube until
the pin position allows withdrawal.
Replace the fluorescent tube with
SKOPE part no. ELL9386.
SERVICE INSTRUCTIONS
3
11
HB300/400
Serene Single Door Vertical Cooler
Sign Light
The illuminated top sign is fitted with a 15 Watt T8 fluorescent tube
(Ø26mm x 435mm). To replace the fluorescent tube:
1.Disconnect the cabinet from the
mains power supply.
2.Undo the two screws from each
side of the sign light cover.
3.Carefully remove the sign light
cover from the cabinet.
4.Revolve the fluorescent tube until
the pin position allows withdrawal.
Replace the fluorescent tube with
SKOPE part no. ELL9386.
SERVICE INSTRUCTIONS
3
12
HB300/400
Serene Single Door Vertical Cooler
3.2Refrigeration Unit
For ease of servicing, the refrigeration condensing unit pulls out
from the refrigeration unit bottom compartment.
1.Disconnect the cabinet from the
mains power supply.
2.Undo the two fixing screws clamping
the power cord to the rear of the
cabinet.
3.Undo the two fixing screws holding
the front grille.
Lift the grille up and pull forward to
remove from the cabinet.
4.Remove the fixing screws from the
front and rear left hand corners of the
unit base. Remove the panel from the
rear of the cabinet to access the rear
fixing screw.
5.The condensing unit base can now
be partially pulled out from the
cabinet.
SERVICE INSTRUCTIONS
3
13
HB300/400
Serene Single Door Vertical Cooler
3.3Troubleshooting
Table 2: Troubleshooting Chart
Complaint Possible Cause Repair
1. Cabinet not
operating
Loss of power supply Check power supply
Blown fuse Check power supply
2. Cabinet lights not
operating
Blown fuse Check power supply
Failed fluorescent tube Check fluorescent tubes
3. Compressor will
not start
Blown fuse Check power supply
Overload protector tripped Replace overload
The temperature controller
knob is in the off (0’) position.
Adjust temperature controller
(see p9)
4. Compressor
starts too
frequent, with
operation time
too long
Short of refrigerant Fix leak and add charge
Over-charge of refrigerant Remove refrigerant to correct
charge
Temperature controller not
reading temperature correctly
Check air temperature with
thermometer. Adjust offset if
required
Faulty temperature controller Replace controller
Dirty condenser coil Clean condener coil (see p14)
Cabinet overloaded with
product
Reduce product loading
Ambient temperature too high Ensure maximum operating
conditions are 40°C at 75% RH
Drying filter is blocked Replace filter
5. Compressor runs
without stopping
and temperature
inside cabinet is
too low
The temperature controller is
set too cold
Adjust temperature controller to
a warmer setting
Faulty temperature controller Replace temperature controller
The temperature sensing
probe of the controller is
incorrectly positioned
Reposition temperature
controller probe, tight against
the evaporator cover
6. Compressor
starts and runs,
but short cycles
on overload
protector
Supply voltage too high Check voltage
Compressor too hot Check refrigerant charge and
unit ventilation
Faulty overload protector Replace overload
Faulty starting relay Replace starting relay
Short circuit in compressor Replace compressor
SERVICE INSTRUCTIONS
3
14
HB300/400
Serene Single Door Vertical Cooler
3.4Cleaning
Disconnect the cabinet from the
mains power supply before
cleaning.
When necessary, wipe both the
interior and exterior of the cabinet
with a damp cloth.
Do NOT use abrasive or corrosive
cleaning agents or boiling water to
clean the cabinet.
Do NOT flush the cabinet with
water.
The condenser coil MUST be kept
clean for efficient and reliable
operation.
To clean the condenser, remove the
intake filter from the rear of the
cabinet and use a soft brush to
clean the filter and the fins of the
condenser coil.
SERVICE INSTRUCTIONS
3
15
HB300/400
Serene Single Door Vertical Cooler
4.1Model HB300/400
Item Description
1 Refrigeration Cabinet
2 Mains Supply Flex and Plug
3 Magnetic Ballast (2)
4 Fluorescent Tube Starter (2)
5 15 Watt Fluorescent Tube (2) (Ø26 x 435mm)
6 Evaporator Fan
7 Condenser Fan
8 Temperature Controller (Thermostat)
9 Compressor Overload Switch
10 Compressor
11 Motor Run Capacitor
12 Motor Starter
WIRING DIAGRAM
4
16
HB300/400
Serene Single Door Vertical Cooler
5.1Model HB300
SPARES
5
17
HB300/400
Serene Single Door Vertical Cooler
5.1Model HB300
Item Part Description SKOPE Part No.
1
Thermostat Knob HB0072040122
2
Thermostat HB0074090515
3
Lamp Starter (2) HB0074000066
4
Starter Holder (2) HB0074000075
5
Ballast (2) HB0074090127
6
15 Watt Fluorescent Tube (Sign Light) HB0075120021
7
Top Hinge HB0070103851
8
Evaporator Fan HB0074090700
9
Sign LH Side HB0070200281
10
Sign RH Side HB0070200313
11
Sign Panel HB0070200869
12
Sign Top Panel HB0070200871
13
Sign Bottom Panel HB0070202682A
14
Lamp Holder (4) HB0074090728
15
15 Watt Fluorescent Tube (Interior Light) HB0075120021
16
Interior Light Cover HB0070202865
17
Shelves (4) HB0070103631
18
Shelf Clips (16) HB0070103887
19
Door Gasket HB0070202669
20
Door Bush (2) HB0072130010
21
Door Assembly HB0070809432
22
Bottom Hinge HB0070103875
23
Evaporator Coil HB0070701374
24
Bottom Kick Panel HB0070202617
25
Rear Castor (2) HB0070101463
26
Front Wheel / Stabiliser Foot Assembly (2) HB0070808630
27
Condensate Tray HB0072040090
28
Compressor HB0070701306
29
Drier HB0074180002
30
Condenser Fan HB0074090724
31
Condenser Coil HB0070701293
32
Mains Flex HB0070401643B
33
Filter Panel HB0070805118
SPARES
5
18
HB300/400
Serene Single Door Vertical Cooler
5.2Model HB400
SPARES
5
19
HB300/400
Serene Single Door Vertical Cooler
5.2Model HB400
Item Part Description SKOPE Part No.
1
Thermostat Knob HB0072040122
2
Thermostat HB0074090515
3
Lamp Starter (2) HB0074000066
4
Starter Holder (2) HB0074000075
5
Ballast (2) HB0074090127
6
15 Watt Fluorescent Tube (Sign Light) HB0075120021
7
Top Hinge HB0070103851
8
Evaporator Fan HB0074090700
9
Sign LH Side HB0070200281
10
Sign RH Side HB0070200313
11
Sign Panel HB0070200869
12
Sign Top Panel HB0070200871
13
Sign Bottom Panel HB0070202682A
14
Lamp Holder (4) HB0074090728
15
15 Watt Fluorescent Tube (Interior Light) HB0075120021
16
Interior Light Cover HB0070202865
17
Shelves (5) HB0070103631
18
Shelf Clips (20) HB0070103887
19
Door Gasket HB0070202824
20
Door Bush (2) HB0072130010
21
Door Assembly HB0070809433
22
Bottom Hinge HB0070103875
23
Evaporator Coil HB0070701374
24
Bottom Kick Panel HB0070200315
25
Rear Castor (2) HB0070101463
26
Front Wheel / Stabiliser Foot Assembly (2) HB0070808630
27
Condensate Tray HB0072040090
28
Compressor HB0070701307
29
Drier HB0074180002
30
Condenser Fan HB0074090724
31
Condenser Coil HB0070701378
32
Mains Flex HB0070401643B
33
Filter Panel HB0070805118
SPARES
5
20
HB300/400
Serene Single Door Vertical Cooler
5.3Contact Addresses
New Zealand (Head Office)
SKOPE INDUSTRIES LIMITED
PO Box 1091, Christchurch
New Zealand
Freephone: 0800 947 5673
Fax: (03) 983 3896
E-mail: enquiry@skope.co.nz
Website: www.skope.co.nz
Australia
SKOPE AUSTRALIA PTY LTD
A.C.N. 000 384 270
PO Box 7543, Baulkham Hills B.C.
NSW 2153, Australia
Freephone: 1800 121 535
Fax: 1800 121 533
E-mail: enquiry@skope.com.au
Website: www.skope.com.au
SPARES
5
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Serene HB400 Operating and Service Manual

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