Toro Power Max Heavy Duty 826 OXE, Power Max Heavy Duty 826 OXE Snowthrower User manual

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FormNo.3385-236RevB
PowerMaxHeavyDuty826OXESnowthrower
ModelNo.38800—SerialNo.315000001andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential
homeownersorprofessional,hiredoperators.Itis
designedforremovingsnowfrompavedsurfaces,such
asdrivewaysandsidewalks,andothersurfacesfor
trafconresidentialorcommercialproperties.Itisnot
designedforremovingmaterialsotherthansnow.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
machinedamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comformachine
andaccessoryinformation,helpndingadealer,ortoregister
yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourmachineready.Figure1identiesthelocationofthe
modelandserialnumbersonthemachine.Writethenumbers
inthespaceprovided.
g018884
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3385-236*B
ThissparkignitionsystemcomplieswithCanadianICES-002.
Contents
Introduction..................................................................1
Safety...........................................................................3
Training.................................................................3
Preparation.............................................................3
Operation...............................................................3
ClearingaCloggedDischargeChute..........................4
MaintenanceandStorage..........................................4
ToroSnowthrowerSafety.........................................4
SafetyandInstructionalDecals.................................5
Setup............................................................................7
1InstallingtheUpperHandle....................................8
2InstallingtheWheelClutchCableEnds....................8
3InstallingtheTractionControlLinkage....................9
4InstallingtheChuteControlRod............................10
5ConnectingtheWiretotheHeadlight......................11
6FillingtheEnginewithOil.....................................11
7CheckingtheTirePressure....................................12
8CheckingtheSkidsandScraper..............................12
9CheckingtheTractionDriveOperation...................12
ProductOverview.........................................................14
Operation....................................................................14
FreewheelingorUsingtheSelf-propelDrive...............14
FillingtheFuelTank...............................................15
StartingtheEngine.................................................15
StoppingtheEngine...............................................17
OperatingtheTractionDrive...................................17
UsingtheWheelClutchLevers.................................18
OperatingtheSpeedSelector...................................18
OperatingtheAuger/ImpellerDrive.........................18
OperatingtheQuickStic.....................................18
UncloggingtheDischargeChute..............................19
PreventingFreeze-up..............................................19
OperatingTips......................................................20
Maintenance.................................................................20
RecommendedMaintenanceSchedule(s)......................20
PreparingforMaintenance.......................................21
CheckingtheEngineOilLevel.................................21
CheckingandAdjustingtheSkids.............................21
CheckingandAdjustingtheTractionCable................22
CheckingandAdjustingtheAuger/Impeller
Cable................................................................22
CheckingtheAugerGearboxOilLevel......................23
ChangingtheEngineOil.........................................24
LubricatingtheHexShaft........................................24
ReplacingtheSparkPlug.........................................24
AdjustingtheDischargeChuteLatch........................25
ReplacingtheDriveBelts.........................................26
ReplacingtheHeadlightBulb...................................26
Storage........................................................................27
PreparingtheMachineforStorage............................27
RemovingtheMachinefromStorage.........................27
Troubleshooting...........................................................28
2
Safety
ThismachinemeetsorexceedstheB71.3specications
oftheAmericanNationalStandardsInstituteineffect
atthetimeofproduction.
Readandunderstandthecontentsofthismanualbefore
theengineiseverstarted.
Thisisthesafetyalertsymbol.Itisusedtoalertyou
topotentialpersonalinjuryhazards.Obeyallsafety
messagesthatfollowthissymboltoavoidpossibleinjury
ordeath.
Improperlyusingormaintainingthismachinecould
resultininjuryordeath.Toreducethispotential,
complywiththefollowingsafetyinstructions.
Training
Read,understandandfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis
machine.Bethoroughlyfamiliarwiththecontrolsand
theproperuseofthemachine.Knowhowtostopthe
machineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren.
Exercisecautiontoavoidslippingorfalling,especially
whenoperatingthemachineinreverse.
Preparation
Thoroughlyinspecttheareawherethemachineistobe
usedandremovealldoormats,sleds,boards,wires,and
otherforeignobjects.
Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
Donotoperatethemachinewithoutwearingadequate
wintergarments.Avoidloosettingclothingthatcanget
caughtinmovingparts.Wearfootwearthatwillimprove
footingonslipperysurfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Neverll
fueltankindoors.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainers
ontheground,awayfromyourvehicle,beforelling.
Whenpractical,removegas-poweredmachineryfrom
thetruckortrailerandrefuelitontheground.If
thisisnotpossible,thenrefuelsuchmachineryona
trailerwithaportablecontainer,ratherthanfroma
gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimes,untilrefueling
iscomplete.Donotuseanozzlelock-opendevice.
Replacegasolinecapsecurelyandwipeupspilledfuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallmachineswithelectricstarting
motors.
Adjustthecollectorhousingtocleargravelorcrushed
rocksurface.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwhenspecicallyrecommendedby
manufacturer).
Alwayswearsafetyglassesoreyeshieldsduringoperation
orwhileperforminganadjustmentorrepairtoprotect
eyesfromforeignobjectsthatmaybethrownfromthe
machine.
Operation
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden
hazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,remove
theignitionkey,thoroughlyinspectthemachineforany
damage,andrepairthedamagebeforerestartingand
operatingthemachine.
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis
generallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtheauger/impellerhousing
ordischargechute,andwhenmakinganyrepairs,
adjustmentsorinspections.
Whencleaning,repairingorinspectingthemachine,stop
theengineandmakecertaintheauger/impellerandall
movingpartshavestopped.Disconnectthesparkplug
wireandkeepthewireawayfromtheplugtoprevent
someonefromaccidentallystartingtheengine.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthemachineinorout
ofthebuilding.Opentheoutsidedoors;exhaustfumes
aredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguards,and
othersafetyprotectivedevicesinplaceandworking.
Neverdirectthedischargetowardpeopleorareaswhere
propertydamagecanoccur.Keepchildrenandothers
away.
3
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Neveroperatethemachineathightransportspeeds
onslipperysurfaces.Lookbehindandusecarewhen
operatinginreverse.
Disengagepowertotheauger/impellerwhenmachineis
transportedornotinuse.
Useonlyattachmentsandaccessoriesapprovedbythe
manufacturerofthemachine(suchaswheelweights,
counterweights,orcabs).
Neveroperatethemachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfooting,andkeeparm
holdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
ClearingaCloggedDischarge
Chute
WARNING
Handcontactwiththerotatingrotorbladesinside
thedischargechuteisthemostcommoncauseof
injuryassociatedwithmachines.Neveruseyour
handtocleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysusethecleanouttoolmountedonthe
snowthrower,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking
condition.
Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresentsuchashot
waterheaters,spaceheaters,orclothesdryers.Allowthe
enginetocoolbeforestoringinanyenclosure.
AlwaysrefertotheOperator’sManualforimportantdetails
ifthemachineistobestoredforanextendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
ToroSnowthrowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
machinesorothersafetyinformationthatyoumustknow.
Rotatingauger/impellercancutofforinjurengers
orhands.Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.Keep
yourface,hands,feet,andanyotherpartofyour
bodyorclothingawayfrommovingorrotatingparts.
Beforeadjusting,cleaning,inspecting,troubleshooting,or
repairingthemachine,stoptheengine,removethekey,
andwaitforallmovingpartstostop.Disconnect
thewirefromthesparkplugandkeepitawayfrom
thesparkplugtopreventsomeonefromaccidentally
startingtheengine.
Beforeleavingtheoperatingposition,stoptheengine,
removethekey,andwaitforallmovingpartstostop.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.While
runningtheauger/impeller,pushdownonthehandlesto
raisethefrontofthemachineafewinches(centimeters)
offthepavement.Thenliftthehandlesquicklytobump
thefrontofthemachineonthepavement.Repeatif
necessaryuntilastreamofsnowcomesoutthedischarge
chute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthemachine,stoptheengine,waitfor
allmovingpartstostop,andusethecleanouttool;
neveruseyourhand.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoonafter
ithasstoppedbecausetheenginemaybehotenoughto
causeaburn.
Figure3
1.Symbolstampedonthemuferheatshield
Performonlythosemaintenanceinstructionsdescribedin
thismanual.Beforeperforminganymaintenance,service,
oradjustment,stoptheengine,removethekey,and
disconnectthewirefromthesparkplug.Ifmajorrepairs
areeverneeded,contactyourAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days,drain
thefuelfromthefueltanktopreventapotentialhazard.
Storefuelinanapprovedfuelcontainer.Removethekey
fromtheignitionswitchbeforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand
accessories.
4
SafetyandInstructional
Decals
Important:Safetyandinstructiondecalsarelocated
nearareasofpotentialdanger.Replacedamageddecals.
106-4525
Reorderpartno.112-6633
1.Fast
3.Slow
2.Forwardspeeds4.Reversespeeds
107-3040
1.Cuttingdismemberment,impellerandcutting
dismemberment,augerhazards—keepbystandersasafe
distancefromthesnowthrower.
112-6625
Reorderpartno.112-6629
1.Cutting/dismembermenthazard,impeller—donotplace
yourhandinthechute;stoptheenginebeforeleavingthe
operator'sposition,usethetooltoclearthechute.
112-6627
1.Leftturncontrol
3.Warning—readthe
Operator'sManual.
5.Cutting/dismemberment
hazard,impeller—keep
awayfrommovingparts;
removetheignitionkeyand
readtheinstructionsbefore
servicingorperforming
maintenance.
7.Auger/impeller
drive—squeezetheleverto
engage;releasethelever
todisengage.
2.Tractiondrive—squeeze
thelevertoengage;release
thelevertodisengage.
4.Cutting/dismemberment
hazard,impeller—do
notplaceyourhand
inthechute;stopthe
enginebeforeleavingthe
operator'sposition,usethe
tooltoclearthechute.
6.Thrownobject
hazard—keepbystanders
asafedistancefromthe
snowthrower.
8.Rightturncontrol
5
125–1102
1.Enginestop3.Variablespeedcontrol
2.Slow
4.Fast
x 3
1
2
3
4
5
120-9805
120-9805
1.Insertthekey.
2.Primetheengine3times.
3.Engagethechoke.
4.Pullthestartercord.
5.Oncetheengineisrunning,disengagethechoke.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Handlebolts4
Curvedwashers
4
1
Locknuts4
Installtheupperhandle.
2
Nopartsrequired
Installthewheelclutchcableends
3
Nopartsrequired
Installthetractioncontrollinkage.
Carriagebolts
2
4
Locknuts2
Installthechutecontrolrod.
5
Cabletie
1
Connectthewiretotheheadlight.
6
Nopartsrequired
Filltheenginewithoil.
7
Nopartsrequired
Checkthetirepressure.
8
Nopartsrequired
Checktheskidsandscraper.
9
Nopartsrequired
Checktheoperationofthetractiondrive.
7
1
InstallingtheUpperHandle
Partsneededforthisprocedure:
4Handlebolts
4
Curvedwashers
4Locknuts
Procedure
Note:Donotremovetherubberbandonthecablesuntil
youhaveinstalledtheupperhandle.
1.Liftandrotatetheupperhandleandpositionitover
thelowerhandle(Figure4).
Important:Routethecablesattachedtothe
QuickStickinsidetheupperhandlelegsand
ensurethatthecablesandthewireforthe
headlightarenotpinchedbetweenthehandle
sections.
Figure4
1.Cables
2.Securetheupperhandlewith4handlebolts,4curved
washers,and4locknutsfromtheloosepartsbag
(Figure5).
Figure5
2
InstallingtheWheelClutch
CableEnds
NoPartsRequired
Procedure
1.Unwrapthecableendsfromthelowerhandle(Figure
6).
Figure6
2.Routeeithertheleftorrightcableendoverthelower
handleandinsertthecableendintotheholeinthe
correspondingwheelclutchlever(Figure7).
8
Figure7
1.Wheelclutchlever
3.Removethenutandwasherfromthehandle,attach
thecableclamponthecabletothehandle,installthe
washerandthenut,andhandtightenthenut(Figure8).
Figure8
1.Cableclamp(2)
Important:Ensurethatthecurvedsideofthe
cableclampisagainstthehandleandthatthe
cableisroutedbelowtheclampbolt.Thecable
mustbeinastraightlinefromthecableclamp
tothepointwhereitattachestothewheelclutch
lever.
4.Pullthecablejacketdowngentlyuntilthewheelclutch
leverisdownandtheslackisoutofthecable,then
tightenthecableclampnutsecurely(Figure9).
Figure9
5.Squeezetheleverfully,thencheckthegapbetweenthe
bottomofthehandleandthewheelclutchleverend
(Figure10).
Figure10
Note:Thegapshouldbeapproximatelythethickness
ofapencil(1/4inchor6mm).Ifitisgreater,loosen
thecableclampnut,slidethecablejacketupslightly,
tightenthecableclampnut,andcheckthegapagain.
6.Repeatsteps2through5fortheothercable.
3
InstallingtheTractionControl
Linkage
NoPartsRequired
Procedure
1.Removethehairpincotterandwasherfromthelower
endofthespeedcontrolrodandinsertthelowerend
oftherodintothelowerlinkarmsothatthebentend
ofthespeedcontrolrodfacesrearward(Figure11).
Figure11
2.Securethelowerendofthespeedcontrolrodwiththe
washerandhairpincotterthatyoupreviouslyremoved.
3.Removethehairpincotterandtheouterwasherfrom
thetrunnionontheupperendofthespeedcontrol
rod(Figure12).
9
Figure12
1.Speedselectorlever
3.Innerwasher
2.Trunnion
4.Outerwasher
Note:Tomakeinstallationeasier,leavetheatwasher
onthetrunnion(Figure12).
4.ShiftthespeedselectorleverintoPositionR2.
5.Rotatethelowerlinkarmfullyupward
(counterclockwise)(Figure13).
Figure13
6.Liftuponthespeedcontrolrodandinsertthetrunnion
intotheholeinthespeedselectorlever(Figure12).
Note:Ifthetrunniondoesnottintothehole
whenyouliftuponthespeedcontrolrod,rotatethe
trunnionupwardordownwardonthespeedcontrol
roduntilitts.
7.Securethetrunnionandupperendofthespeedcontrol
rodwiththeouterwasherandahairpincotteryou
previouslyremoved.
Note:Foreasierinstallation,lookdownthroughthe
openinginthespeedselector(Figure14).
Figure14
1.Speedselector
4
InstallingtheChuteControl
Rod
Partsneededforthisprocedure:
2
Carriagebolts
2Locknuts
Procedure
1.UnwraptheQuickStickandrotateitsothatitis
uprightandinthecenter.
2.Holdthebluetriggercapdownandpulltheleverfully
rearward.
Note:Thedischargechuteanddeectorshouldface
forward.Iftheydonot,holdthebluetriggercap
down(butdonotmovetheQuickStick)androtatethe
dischargechuteuntiltheydo.
3.Aligntheattenedbackendofthelongchutecontrol
rodwiththeattenedfrontendoftheshortrod
thatextendsfromthecontrolpanelsothattheynest
together(Figure15).
10
g018656
Figure15
1.Shortrod
2.Longchutecontrolrod
4.Insertthefrontendoftherodintotheopeningin
thebackofthechutegearcoveruntilitslidesintothe
chutegear(Figure16).
Figure16
5.Aligntheholesinthenestedendsoftherodsand
insert2carriagebolts(intheloosepartsbag)through
theshortrodfromtheleftsideofthemachine(from
theoperatingposition).
6.Insertthecableclipthatsupportsthedeectorcable
ontotheforwardcarriagebolt,andsecurethecarriage
boltswithlocknutsfromtheloosepartsbag(Figure
17).
g018657
Figure17
1.Cableclip2.Deectorcable
7.HoldthebluetriggercapdownandrotatetheQuick
Stickinacircletoensurethatthechuteanddeector
operatesmoothly.
5
ConnectingtheWiretothe
Headlight
Partsneededforthisprocedure:
1
Cabletie
Procedure
1.Insertthewireconnectoronthelooseendofthewire
straightintothebackoftheheadlightuntilitissecurely
inplace(Figure18).
1
2
3
G016761
Figure18
1.Plasticcliponwire
connector
3.Cabletie
2.U-bolt
Note:Ensurethattheplasticcliponthewire
connectorisonthebottom(Figure18).
2.Secureacabletie(fromtheloosepartsbag)aroundthe
wireandthehandleabout2.5cm(1inch)belowthe
U-bolt(Figure18).
11
6
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinecomeswithoilintheenginecrankcase.
Note:Beforestartingtheengine,checktheoilleveland
addoilifnecessary.
UseautomotivedetergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.Refertoyourengineowner's
manual.
UseFigure19belowtoselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure19
EngineOilCapacities
Model
EngineOilCapacity
38800
0.53to0.59L(18to20oz)
1.Removethedipstickandslowlypouroilintothe
oillltubetoraisetheoilleveltotheFullmarkon
thedipstick.Donotoverll(Figure20).Referto
CheckingtheEngineOilLevel(page21).
Figure20
2.Installthedipsticksecurely.
Note:Donotspilloilaroundtheoillltube;oilcould
leakontotractionpartsandcausethetractiontoslip.
7
CheckingtheTirePressure
NoPartsRequired
Procedure
Thetiresareoverinatedatthefactoryforshipping.Reduce
thepressureequallyinbothtirestobetween116and137
kPa(17and20psi).
8
CheckingtheSkidsand
Scraper
NoPartsRequired
Procedure
RefertoCheckingandAdjustingtheSkids(page21).
12
9
CheckingtheTractionDrive
Operation
NoPartsRequired
Procedure
CAUTION
Ifthetractiondriveisnotproperlyadjusted,the
machinemaymoveinthedirectionoppositeof
whatyouintended,causinginjuryand/orproperty
damage.
Carefullycheckthetractiondriveandadjustit
properly,ifnecessary.
Note:Tocheckthetractiondriveoperation,theself-propel
featuremustbeengagedbyensuringthewheelsarepinned
intheaxle.RefertoFreewheelingorUsingtheSelf-propel
Drive(page14).
1.Starttheengine;refertoStartingtheEngine(page15).
2.MovethespeedselectortoPositionR1;referto
OperatingtheSpeedSelector(page18).
3.Squeezethelefthand(traction)levertothehand-grip
(Figure21).
Figure21
Themachineshouldmoverearward.Ifthemachine
doesnotmoveormovesforward,completethe
following:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(Figure12).
C.Turnthetrunniondownward(clockwise)onthe
speedcontrolrod(Figure12).
D.Connectthetrunniontothespeedselectorlever
(Figure12).
4.Releasethetractionlever.
5.MovethespeedselectortothePositionF1;referto
OperatingtheSpeedSelector.
6.Squeezethelefthand(traction)levertothehand-grip
(Figure21).
Themachineshouldmoveforward.Ifthemachine
doesnotmoveormovesrearward,completethe
following:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(Figure12).
C.Turnthetrunnionupward(counterclockwise)on
thespeedcontrolrod(Figure12).
D.Connectthetrunniontothespeedselectorlever
(Figure12).
7.Ifyoumadeanyadjustments,repeatthisprocedure
untilnoadjustmentsarerequired.
Important:Ifthemachinemoveswhenthetraction
leverisinthereleasedposition,checkthetractioncable
(referto(page))ortakethemachinetoanAuthorized
ServiceDealerforservice.
13
ProductOverview
Figure22
1.Hand-grip(2)
9.Dischargechute
2.Auger/impellerlever10.Scraper
3.Speedselectorlever
11.Auger
4.QuickStick™discharge
chutecontrol
12.Skid(2)
5.Tractionlever13.Electricstarterbutton
6.Fueltankcap14.Electricstarterplug
7.Engineoillltube/dipstick15.Snowcleanouttool
8.Chutedeector
Figure23
1.Choke
5.Recoilstarter
2.Ignitionswitch
6.Oildrainplug
3.Fuelshutoffvalve
7.Primer
4.Throttle
Figure24
1.Snowcleanouttool(attachedtothehandle)
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
FreewheelingorUsingthe
Self-propelDrive
Youcanoperatethesnowthrowerwiththeself-propelfeature
engagedordisengaged(freewheeling).
Tofreewheel,inserttheaxlepinsthroughtheaxleholes,but
notthroughthewheelhubs(Figure25).
g019015
Figure25
Toself-propel,inserttheaxlepinsthroughtheholesinthe
wheelhubsandtheinneraxleholes(Figure26).
g019014
Figure26
14
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
onthegroundbeforelling,notinavehicleor
onanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
Do not add oil to the gasoline.
Figure27
1.1-1/2inch(3.8cm)
StartingtheEngine
1.Checktheengineoillevel.RefertoCheckingthe
EngineOilLevelinMaintenance.
2.Turnthefuelshutoffvalve1/4turncounterclockwise
toopenit(Figure28).
Figure28
3.Inserttheignitionkey(Figure29).
15
Figure29
1.Ignitionkey
4.Firmlypushintheprimerwithyourthumb2times
(-9°Cor15°Forabove)or4times(below–9°Cor
15°F),holdingtheprimerinforasecondbefore
releasingiteachtime(Figure30).
Figure30
5.RotatethechoketotheChokeposition(Figure31).
Figure31
6.MovethethrottletotheFastposition(Figure32).
Figure32
7.Startthemachinebypullingtherecoilstarteror
pressingtheelectric-starterbutton(Figure33).
Figure33
1.Electric-starterbutton3.Recoilstarter
2.Electricstarterplug
Note:Tousetheelectricstarter,connectapower
cordtotheelectricstarterplugrstandthentoa
poweroutlet.
Important:Topreventdamagingtheelectric
starter,runitinshortcycles(5secondsmaximum,
thenwaitoneminutebeforetryingtostartit
16
again).Iftheenginestilldoesnotstart,take
themachinetoanAuthorizedServiceDealerfor
service.
8.Disconnectthepowercordfromthepoweroutletrst
andthenfromthemachine.
9.Allowtheenginetowarmupforseveralminutes,move
thechoketowardtheRunposition.Waitfortheengine
torunsmoothlybeforeeachchokeadjustment.
CAUTION
Ifyouleavethemachinepluggedintoa
poweroutlet,someonecaninadvertentlystart
themachineandinjurepeopleordamage
property.
Unplugthepowercordwheneveryouarenot
startingthemachine.
StoppingtheEngine
1.MovethethrottletotheSlowposition,andthentothe
Stopposition(Figure34).
Figure34
2.Waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removetheignitionkey.
4.Closethefuelshutoffvalvebyrotatingitclockwise
(Figure35).
Figure35
5.Pulltherecoilstarter3or4times.Thishelpsprevent
therecoilstarterfromfreezingup.
OperatingtheTractionDrive
CAUTION
Ifthetractiondriveisnotproperlyadjusted,the
machinemaymoveinthedirectionoppositeof
whatyouintended,causinginjuryand/orproperty
damage.
Carefullycheckthetractiondriveandadjustit
properly,ifnecessary;referto9Checkingthe
TractionDriveOperation(page12)formore
information.
Important:Ifthemachinemoveswhenthetraction
leverisinthereleasedposition,checkthetractioncable
(refertoCheckingandAdjustingtheTractionCable)or
takethemachinetoanAuthorizedServiceDealerfor
service.
Important:Tooperatethetractiondrive,youmust
operatethemachinewiththeself-propelfeature
engaged.RefertoFreewheelingorUsingtheSelf-propel
Drive(page14).
1.Toengagethetractiondrive,squeezethelefthand
(traction)levertothehandgrip(Figure36).
Figure36
2.Tostopthetractiondrive,releasethetractionlever.
17
UsingtheWheelClutchLevers
Thewheelclutchleversallowyoutomomentarilydisengage
thedrivetooneorbothwheelswiththetractiondrivelever
stillengaged.Thisenablesyoutoturnandmaneuverthe
machineeasily.
Note:Holdingdownthetractionleveragainstthehandle
engagesthetractiondrivetobothwheels.
Toturnthemachinetotheright,liftupontherightwheel
clutchleverandsqueezeittowardthehandle(Figure37).
Figure37
Note:Thisdisengagesthedrivetotherightwheelwhile
theleftwheelcontinuesdriving,andthemachineturnsto
theright.
Note:Similarly,squeezingtheleftwheelclutchleverturns
themachinetotheleft.
Whenyoucompletetheturn,releasethewheelclutchlever,
andthedrivere-engagesbothwheels(Figure38).
Figure38
Momentarilysqueezingandreleasingtheleftorrightwheel
clutchleveralsoallowsforsteeringadjustmentstokeepthe
machinegoinginastraightline,especiallyindeepsnow .
Squeezingbothwheelclutchleverssimultaneouslydisengages
thedrivetobothwheels.Thisenablesyoutomanuallymove
themachinebackwardwithoutstoppingtoshiftitintoa
reversegear.Italsoallowsyoutomaneuverandtransportthe
machinemoreeasilywhentheengineisnotrunning.
OperatingtheSpeedSelector
Thespeedselectorhas6forwardand2reversegears.To
changespeeds,releasethetractionleverandshiftthespeed
selectorlevertothedesiredposition(Figure39).Thelever
locksinanotchateachspeedselection.
Figure39
OperatingtheAuger/Impeller
Drive
1.Toengagetheauger/impellerdrive,squeezetheright
hand(auger/impeller)levertothehandgrip(Figure
40).
Figure40
2.Tostoptheaugerandimpeller,releasetherighthand
lever.
Important:Whenyouengageboththe
auger/impellerleverandthetractionlever,the
tractionleverlockstheauger/impellerleverdown,
freeingyourrighthand.Toreleasebothlevers,
simplyreleasethelefthand(traction)lever.
3.Iftheaugerandimpellercontinuetorotatewhenyou
releasetheauger/impellerlever,donotoperatethe
machine.Checktheauger/impellercable(referto
OperatingtheAuger/ImpellerDrive(page18))and
adjustitifnecessary.Otherwise,takethemachineto
anAuthorizedDealerforservice.
WARNING
Iftheaugerandimpellercontinuetorotate
whenyoureleasetheauger/impellerlever,you
couldseriouslyinjureyourselforothers.
Donotoperatethemachine.Takeittoan
AuthorizedServiceDealerforservice.
OperatingtheQuickStick®
HoldthebluetriggercapdowntousetheQuickStickto
movethedischargechuteandthechutedeector.Releasethe
18
triggercaptolockthedischargechuteandchutedeector
intoposition(Figure41).
Figure41
MovingtheDischargeChute
HoldthebluetriggercapdownandmovetheQuickStick
tothelefttomovethedischargechutetotheleft;movethe
QuickSticktotherighttomovethedischargechutetothe
right(Figure42).
Figure42
Ifthechutedoesnotmove,refertoAdjustingthe
DischargeChuteLatch(page25).
Ifthechutedoesnotturnasfartotheleftasitdoestothe
right,ensurethatthecableisroutedtotheinsideofthe
handles.Referto1InstallingtheUpperHandle(page8).
Ifthechutedoesnotlockintoplacewhenyourelease
thetriggercap,refertoAdjustingtheDischargeChute
Latch(page25).
MovingtheChuteDeector
HoldthebluetriggercapdownandmovetheQuickStick
forwardtolowerthechutedeector;moveitrearwardtoraise
thechutedeector(Figure43).
Figure43
UncloggingtheDischarge
Chute
WARNING
Iftheauger/impellerisrunningbutthereisno
snowcomingoutofthedischargechute,the
dischargechutemaybeclogged.
Neveruseyourhandstoclearacloggeddischarge
chute.Thiscouldresultinpersonalinjury.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.While
runningtheauger/impeller,pushdownonthehandlesto
raisethefrontofthemachineafewcentimeters(inches)
offthepavement.Thenliftthehandlesquicklytobump
thefrontofthemachineonthepavement.Repeatif
necessaryuntilastreamofsnowcomesoutthedischarge
chute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthemachine,stoptheengine,waitforall
movingpartstostop,andusethesnowcleanouttool;
neveruseyourhand.
Important:Uncloggingthedischargechuteby
bumpingthefrontofthemachineonthepavement
maycausetheskidstomove.Adjusttheskidsand
tightentheskidboltssecurely.
PreventingFreeze-up
Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen
tryingtooperatefrozencontrols.Ifyouhavedifculty
operatinganycontrolorpart,starttheengineandletit
runforafewminutes.
Afterusingthemachine,lettheenginerunforafew
minutestopreventmovingpartsfromfreezing.Engage
theauger/impellertoclearanyremainingsnowfrom
insidethehousing.RotatetheQuickSticktopreventit
19
fromfreezing.Stoptheengine,waitforallmovingparts
tostop,andremovealliceandsnowfromthemachine.
Withtheengineoff,pulltherecoilstarterhandleseveral
timesandpushtheelectric-starterbuttononcetoprevent
therecoilstarterandelectricstarterfromfreezingup.
OperatingTips
DANGER
Whenthemachineisinoperation,theimpellerand
augercanrotateandcutofforinjurehandsandfeet.
Beforeadjusting,cleaning,inspecting,
troubleshooting,orrepairingthemachine,stop
theengineandwaitforallmovingpartstostop.
Disconnectthewirefromthesparkplugand
keepitawayfromtheplugtopreventsomeone
fromaccidentallystartingtheengine.
Removeanobstructionfromthedischarge
chute;refertoUncloggingtheDischargeChute.
Ifnecessary,usethesnowcleanouttool,not
yourhands,toremoveanobstructionfromthe
dischargechute.
Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.
Keepface,hands,feet,andanyotherpartof
yourbodyorclothingawayfromconcealed,
moving,orrotatingparts.
WARNING
Theimpellercanthrowstones,toys,andother
foreignobjectsandcauseseriouspersonalinjuryto
theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects
thattheaugerscouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea
ofoperation.
AlwayssetthethrottletotheFastpositionwhenthrowing
snow .
Iftheengineslowsdownunderaloadorthewheelsslip,
shiftthemachineintoalowergear.
Ifthefrontofthemachineridesup,shiftthemachine
intoalowergear.Ifthefrontcontinuestorideup,liftup
onthehandles.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst2hours
Inspectthetractioncableandadjustitifnecessary.
Inspecttheauger/impellercableandadjustitifnecessary.
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevelandaddoilifnecessary.
Every25hours
Changetheengineoil.
Every100hours
Replacethesparkplug.
20
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