Burley Travoy User manual

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WARNING 3

Maximum Capacities 4

Box Contents 4

Travoy Guide 4

Quick Hitch Guide 4

Unfolding Your Trailer 5

Using the Extendable Tow Arm 5

Using the Quick Hitch 6

Loading Your Trailer 7

Connecting the Travoy to Your Bike 7

Folding Your Trailer 8

Before You Ride 9

Maintaining Your Burley 9

Burley Limited Warranty 9

Connect with Burley 32

WARNHINWEIS 10

Maximale Kapazitäten 11

Verpackungsinhalt 11

Travoy Übersicht 11

Schnellkupplung Übersicht 11

Anhänger aufklappen 12

Die ausziehbare Deichsel verwenden 12

Die Schnellkupplung verwenden 13

Anhänger beladen 14

Den Travoy an Ihr Fahrrad anschließen 14

Ihren Anhänger zusammenklappen 15

Vor dem Fahren 16

Pflege Ihres Burley Anhängers 16

Begrenzte Garantie von Burley 16

Mit Burley verbinden 32

AVERTISSEMENT 17

Capacités maximales 18

Contenu de la boîte 18

Guide Travoy 18

Guide d’attelage rapide 18

Dépliage de la remorque 19

Utilisation du bras de remorquage extensible 19

Utilisation de l’attelage rapide 20

Chargement de la remorque 21

Raccord du Travoy au vélo 21

Pliage de la remorque 22

Avant d’utiliser votre produit 23

Entretien de votre remorque Burley 23

Garantie limitée Burley 23

Restez connecté avec Burley 32

ADVERTENCIA 24

Capacidades máximas 25

Contenidos de la caja 25

Guía de Travoy 25

Guía del enganche rápido 25

Desplegar el remolque 26

Utilizar el brazo extensible de remolque 26

Utilizar el enganche rápido 27

Cargar el remolque 28

Enganchar el Travoy a la bicicleta 28

Plegar el remolque 29

Antes de circular con la bicicleta 30

Mantenimiento de su Burley 30

Garantía limitada de Burley 30

Contacto con Burley 32

Important

Before using your trailer, please familiarize

yourself with this Burley manual. For

questions and additional information,

please contact your authorized Burley

dealer or visit www.burley.com.

Wichtig

Bevor Sie Ihren Anhänger benutzen, machen

Sie sich bitte mit dieser Gebrauchsanleitung

von Burley vertraut. Bei Fragen oder für

zusätzliche Informationen, kontaktieren Sie

bitte Ihren autorisierten Burley-Händler oder

besuchen Sie uns unter www.burley.com.

Important

Avant d’utiliser votre remorque,

veuillez lire ce manuel Burley. Pour

plus d’informations et si vous avez

des questions, veuillez contacter votre

revendeur agréé Burley ou visiter le site

internet www.burley.com.

Importante

Antes de usar su remolque, lea

atentamente este manual de Burley.

Si tiene cualquier pregunta o necesita

información adicional, póngase en

contacto con su distribuidor autorizado

Burley o visite www.burley.com.

OWNER’S INSTRUCTION & SAFETY MANUAL

3

BURLEY.COM ENG

WARNING

Failure to comply with the instructions and warnings in this manual could

result in serious injury or death of the rider.

• Recommended speed limits:

o 15 mph (24 km/h) on smooth, straight roads.

o 5 mph (8 km/h) when turning or on uneven roads.

o A safe maximum speed is dependent of the trailer load, road conditions,

traffic, condition of the towing bicycle and the experience of the rider.

o It is the rider’s responsibility to ensure that they maintain a safe speed for

the trailer load, road conditions and traffic.

• Hitch not intended for use on dropper seat posts or carbon fiber seat posts.

• Riding over rough terrain at high speeds with a loaded trailer can cause

damage to the Travoy.

• Because of the trailer’s weight, a bicycle pulling a trailer is heavier and less

responsive. Avoid rocks, curbs, hard braking and sudden swerving. Some

full suspension bicycles might have difficulty towing a fully loaded trailer

because they do not have adequate frame stiffness, which can lead to a

sluggish and difficult to control bicycle.

• Experiment with the loaded trailer in an uncongested area until you become

familiar with how your bike handles towing a trailer.

• Use caution when riding downhill with a trailer as the additional weight will

require longer distances for braking.

• This trailer is intended for carrying cargo only.

o Do not use this trailer to carry children or animals.

• Ensure cargo is securely fastened and evenly distributed before use. If cargo

is not secure, the trailer’s stability could be adversely affected.

• The rider of the bicycle must be at least 16 years old.

• DO NOT use with a total load that exceeds the weight limits.

• DO NOT make modifications to the trailer.

• DO NOT over-inflate the tires. Failure to comply with the rated tire sidewall

pressure may lead to explosion of the tire and possible injury.

• DO NOT stand or sit on the trailer.

• Refer to the bicycle manufacturer’s instructions to determine if the bicycle is suitable for

towing a trailer.

• It is recommended that a qualified bicycle mechanic does a safety check of the towing

bicycle before attaching the trailer.

• Before each ride, be sure the trailer and cargo does not interfere with braking, pedaling

or steering of the bicycle. It is recommended that a rearview mirror be used on the bike.

• Always comply with local regulations when using the trailer on public roadways. Never

ride a bicycle at night without adequate lighting. Obey all local legal requirements for

lighting. The red reflector that came with the trailer must remain attached and visible at

all times. If you need to come to a stop for any reason, such as to make adjustments or to

address a flat tire, be sure to pull off of the road completely.

• Use good judgment when deciding if weather, road or traffic conditions are safe to use

the trailer. Recommended temperature limits for using the trailer are 20°F to 100°F

(-7°C to 38°C).

• It is the user’s responsibility to ensure that the load is adequately secured for safe

operation.

• Bicycle trailer pulled by an Electric Power Assist Cycle (EPAC) can be restricted by law.

• The downward force at the end of the tow bar, where it meets the bike, should be

between 2 lbs and 8 lbs (1 and 3.6 kg). To measure this, load your trailer and place next to

bathroom scale. Step on scale and note your weight. While on scale, lift up the end of the

towbar to be at the same position as it would be mounted on your bicycle and note weight

again. The weight difference is the downwards force on the tow bar. Failure have proper

loading could result in product damage or handling instability.

TRAVOY

4

ENG

Box Contents:

• 1 Trailer

• 2 Wheels

• 1 Trailer Storage Bag

• 2 Tie-Down Straps

• 1 Quick Hitch

Travoy Guide

1. Flex Connector

2. Extendable Tow Arm

3. Light Mount

4. Upper Frame Hinge

5. Upper Frame

6. Middle Frame Hinge

7. Twist Handles

8. Tie-Down Buttons

9. Lower Frame

10. Shelf

11. Kickstand

12. Lower Shelf Release Cable

13. Push-Button Wheel

14. Wheel Guards

Maximum Capacities

• Maximum Total Load: 60 lbs (27 kg)

- Upper Frame: 20 lbs (9 kg)

- Lower Frame: 40 lbs (18 kg)

Quick Hitch Guide

1. Handle

2. T-Bolt

3. Mating Slot

4. Hitch Pin

5. Latch

1

2

3

4

5

6

8

10

13

14

12

11

7

1

2

3

4

5

60 lbs

27 kg

20 lbs

9 kg

40 lbs

18 kg

9

OWNER’S INSTRUCTION & SAFETY MANUAL

5

BURLEY.COM ENG

Unfolding Your Trailer

1. Remove wheels from inside folded trailer

(Figure 1).

2. Press the push button in the center of the wheel and

insert axle into axle tube. Release push button. Pull

firmly to ensure axle is engaged (Figure 2).

3. Rotate kickstand outwards (Figure 3).

4. Unfold the shelf and press downward on it to ensure

it locks in place (Figure 4).

5. Release the middle frame hinge by rotating the twist

handle, then unfold the upper frame (Figure 5).

6. Release the upper frame hinge by rotating the twist

handle. Then unfold the tow bar (Figure 6).

Figure 3

Figure 4

Figure 1

Figure 2

Figure 5

Figure 6

Using the Extendable Tow Arm

1. Release QR (Figure 7).

2. Extend/retract extendable tow arm to

desired position to ensure proper clearance

(Figure 8).

3. Secure the QR (Figure 9).

Note: The extendable tow arm will always

need to be fully retracted when collapsing

the middle hinge. When properly adjusted

the lever will leave a clear imprint on the

palm of your hand.

Figure 7

Figure 8

Figure 9

TRAVOY

6

ENG

Using the Quick Hitch

Attaching to Bike:

1. Unlatch the hitch by rotating the handle away from the

hitch (Figure 10), then unhook the T-bolt from the mating

slot.

2. Place the hitch body against the seat post and then wrap

the rest of the hitch around the seat post (Figure 11).

3. Position the T-bolt into the mating slot (Figure 12).

4. Fold the lever in towards the hitch body (Figure 13).

5. Adjust tension as needed to ensure a secure fit.

NOTE: When properly adjusted the lever will leave a

clear imprint on the palm of your hand. If you have any

questions about using your Quick Hitch, please consult

your Burley dealer.

Adjusting to Different Seat Post Sizes:

1. Rotate the T-bolt to adjust the hitch to fit different seat

post diameters:

a. Rotate clockwise to adjust to a smaller diameter

seatpost (Figure 14).

b. Rotate counter-clockwise to adjust to a larger diameter

seatpost (Figure 15).

Removing From Bike:

1. Unlatch the quick hitch by rotating the handle away from

the hitch, then unhook the T-bolt from the mating slot.

2. Remove from seat post.

NOTES:

1. Hitch is compatible with 25-35mm seat posts.

2. Use of hitch with carbon fiber seat posts or dropper-posts

is not recommended.

3. Hitch is only compatible with circular seat posts.

4. At least 40mm of the seat post surface must be

accessible to attach the hitch.

5. If your legs rub on the sides of hitch, lowering it can help.

Figure 10

Figure 11

Figure 12

Figure 13

Figure 14

Figure 15

OWNER’S INSTRUCTION & SAFETY MANUAL

7

BURLEY.COM ENG

Figure 16

Loading Your Trailer

There are many different options to load your Travoy. Tie-down buttons are

provided in eight places on the outside of the frame. These are intended to

be used with swivel-lock buckles included on Travoy bags and accessories

(Figure 16). Tie-down straps are included with your trailer. Various additional

bags and accessories are available for different styles and functions.

Follow these guidelines when loading your Travoy:

1. Do not exceed a total load of 60 lbs (27 kg).

2. Do not exceed 20 lbs (9 kg) in the upper portion of the trailer (above the

middle frame hinge).

3. Do not exceed 40lbs (18kg) on the lower portion of the trailer (below the

middle frame hinge).

4. With the trailer loaded, the weight at the hitch coupling should be greater

than 2 lbs (1 kg) but not exceed 8 lbs (3.6 kg).

5. Secure your load such that nothing touches the wheels and no loose items

can fall out.

6. Ensure that your load is as centered on the trailer as possible in order to

increase the stability of the trailer.

Connecting the Travoy to Your Bike

1. Attach the trailer to the hitch by sliding the flex

connector onto the hitch pin (Figure 17). The latch will

close automatically when the flex connector is fully

seated.

2. To disconnect the trailer, push the latch toward the

seatpost and lift the flex connector off the hitch pin

(Figure 18). Hold your bike upright to make it easier

for the coupling to slide on and off the pin.

Figure 17 Figure 18

TRAVOY

8

ENG

Folding Your Trailer

1. Remove all cargo and accessories; detach from bike.

2. Fully retract the extendable tow arm.

3. Release the upper frame hinge by rotating the twist handle.

Then unfold the tow bar (Figure 19).

4. Release the middle frame hinge by rotating the twist

handle, then unfold the upper frame (Figure 20).

5. To fold the shelf, first pull the release cable located on

the underside of the lower shelf without pulling up on the

shelf. (Pulling up on the shelf while pulling the release

cable can prevent the release mechanism from fully

releasing). Then pull the shelf toward

the frame (Figure 21).

NOTE: Pushing gently down on the shelf prior to pulling up

may help to fully release the shelf locking mechanism.

6. Fold the kickstand, by rotating the bottom of the

kickstand toward the lower shelf (Figure 22).

7. Store the wheels inside the folded shelf with

the axle side of the wheels facing each other

(Figure 23).

Figure 21

Figure 22

Figure 19

Figure 20

Figure 23

OWNER’S INSTRUCTION & SAFETY MANUAL

9

BURLEY.COM ENG

Burley Limited Warranty

This Burley trailer is warranted from the date of purchase against defects in materials and

workmanship as follows: fabric parts for one year, frame and plastic parts for three years. Your

original dated sales or delivery receipt showing the date of purchase is your proof of purchase.

If a defect in materials or workmanship is discovered during the Limited Warranty period, we will,

at our sole option, repair or replace your product at no cost to you. This warranty is only valid in the

country in which the product was purchased.

The Limited Warranty extends only to the original retail purchaser of this product and is not

transferable to anyone who obtains ownership of the product from the original purchaser.

The Limited Warranty does not cover claims resulting from misuse, failure to follow the

instructions, installation, improper maintenance and use, abuse alteration, involvement in an

accident, and normal wear and tear. The Limited Warranty does not cover products which are used

in rental operations and Burley will not be liable for any incidental or commercial damages relating

to such use.

TO THE GREATEST EXTENT PERMITTED BY LAW, THIS LIMITED WARRANTY IS EXCLUSIVE

AND IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, INCLUDING BUT NOT LIMITED

TO ANY EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE. The duration of any implied warranties, including any implied warranty

of merchantability or fitness for a particular purpose that may exist during the express warranty

period are expressly limited to the limited warranty period.

Some states and countries do not allow limitations on how long an implied limited warranty lasts;

therefore, the above limitation and exclusions may not apply to you.

THE CUSTOMER’S EXCLUSIVE REMEDY FOR BREACH OF THIS LIMITED WARRANTY OR OF

ANY IMPLIED WARRANTY OR OF ANY OTHER OBLIGATION ARISING BY OPERATION OF LAW

OR OTHERWISE SHALL BE LIMITED AS SPECIFIED HEREIN TO REPAIR OR REPLACEMENT,

AT OUR SOLE OPTION. IN ANY EVENT, RESPONSIBILITY FOR SPECIAL, INCIDENTAL AND

CONSEQUENTIAL DAMAGES IS EXPRESSLY EXCLUDED.

Some states do not allow the exclusion of limitation of incidental or consequential damages, so the

above limitation of exclusion may not apply to you.

For Australian Customers: Our goods come with guarantees that cannot be excluded under the

Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for

compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the

good repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to

a major failure.

This Limited Warranty gives you specific legal rights, and you may have other rights that vary from

state to state or country.

For warranty service or replacement part information for the USA or Canada, please contact

Burley directly by calling 800-311-5294 or emailing [email protected]. For warranty service or

replacement part information outside of the USA and Canada please contact the place of purchase

for warranty service. Please be prepared to provide the product model, serial number and a

description of the warranty issue.

Some replacement parts may be available for purchase after this limited warranty expires. Please

visit us at www.burley.com or call us at 541-687-1644 for more information.

Before You Ride

Check before each use:

1. Wheels are properly secured to the

trailer.

2. Tires are inflated to recommended

pressure on tire side-wall.

3. Hitch is properly secured to the

bicycle.

4. Flex connector is properly secured to

hitch.

5. Hitch is properly latched.

6. Load does not exceed the maximum

capacities (Page 4).

7. Load is tightly secured to trailer and

centered. All straps and/or cords

are secured and cannot contact any

moving components.

8. Weight of tow bar at hitch is greater

than 2 lbs (1 kg) but does not exceed 8

lbs (3.6 kg) with trailer loaded.

9. Bicycle is in proper working order.

10. QR for extendable tow arm is

tightened properly.

Check monthly:

1. Inspect tow bar, hitch, frame tubing,

flex connector and hardware for

damage.

• Flex Connectors need to be serviced

every 3-5 years for safe operation.

2. Check that fasteners are secure.

3. Inspect tires and wheels for wear and

cracks.

Maintaining Your Burley

To avoid premature component wear, always clean

your equipment after exposure to corrosive or

abrasive environmental conditions, such as sand or

salt water.

Storage:

For longer product life, store trailer indoors. The

trailer should not be stored at temperatures less

than -10°F (-23°C) or greater than 150°F (65°C).

Fabric Care:

Hand wash fabric parts with warm water and mild

soap or detergent. DO NOT use bleach or solvents.

Wipe dry and store out of direct sunlight in a dry,

well-ventilated area.

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INSTRUCCIONES DEL PROPIETARIO Y MANUAL DE SEGURIDAD

31

BURLEY.COM ESP

BURLEY DESIGN

1500 Westec Drive

Eugene, OR 97402

P. 541.687.1644 or 800.423.8445

F. 541.687.0436

burley@burley.com

“Burley” is a registered trademark of Burley Design LLC

170311_02

BURLEY.COM

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burley.com

CONNECT WITH BURLEY:

Whether you ride your bike all year long or are a fair weather rider,

Burley shares your enthusiasm for making the most of your bike.

Thank you for your business. We appreciate it.

RESTEZ CONNECTÉ AVEC BURLEY:

Que vous enfourchiez votre vélo toute l’année ou uniquement par

beau temps, Burley partage votre enthousiasme à profiter au max-

imum de votre vélo. Merci pour votre confiance. Nous l’apprécions.

MIT BURLEY VERBINDEN:

Ob Sie Ihr Fahrrad ganzjährig fahren oder eher ein Schönwetterfahrer

sind, Burley teilt Ihren Enthusiasmus, das Beste aus Ihrem Fahrrad zu

holen. Vielen Dank für Ihren Kauf. Wir wissen es zu schätzen.

CONTACTO CON BURLEY:

Tanto si su hijo usa su bicicleta todo el año como si lo hace solo cuando

el tiempo es bueno, Burley comparte su entusiasmo por aprovechar su

bicicleta al máximo. Gracias por elegirnos. Se lo agradecemos.

PRODUCT IDENTIFICATION:

If you have any questions about the model name or year of your

Burley, please consult our product identification web page:

burley.com/support/what-year-is-my-burley

PRODUKTKENNZEICHNUNG:

Wenn Sie Fragen bezüglich des Namens oder Jahres Ihres Burley-

Modells haben, besuchen Sie bitte unsere Produktidentifikations-

Webseite: burley.com/support/what-year-is-my-burley

IDENTIFICATION DU PRODUIT :

En cas de questions sur le nom ou l’année du modèle de votre

produit Burley, veuillez consulter notre page Web d’identification

de produit : burley.com/support/what-year-is-my-burley

IDENTIFICACIÓN DEL PRODUCTO:

Si tiene alguna pregunta acerca del nombre o año del modelo de

su Burley, consulte nuestra página web de identificación de pro-

ducto: burley.com/support/what-year-is-my-burley

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