Toro TimeCutter SW 4200 Riding Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3394-487RevB
TimeCutter
®
SW4200Riding
Mower
ModelNo.74785—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3394-487*B
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwith
asparkarrestermufer.Itisaviolationof
CaliforniaPublicResourceCodeSection4442to
useoroperatetheengineonanyforest-covered,
brush-covered,orgrass-coveredland.Other
statesorfederalareasmayhavesimilarlaws.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,
traction,andsafetyofthemachine.Failureto
useoriginalToropartscouldcauseserious
injuryordeath.Makingunauthorizedchanges
totheengine,fuelorventingsystem,may
violateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimited
to,tires,belts,blades,andfuelsystem
componentswithoriginalToroparts.
GrossHorsepower
Thegrossornethorsepowerofthisenginewas
laboratoryratedbytheenginemanufacturerin
accordancewiththeSocietyofAutomotiveEngineers
(SAE)J1940.Asconguredtomeetsafety,emission,
andoperatingrequirements,theactualenginetorque
onthisclassofmowerwillbesignicantlylower.
Introduction
Thismachineisaride-on,rotary-bladelawnmower
intendedtobeusedbyhomeownersinresidential
applications.Itisprimarilydesignedforcuttinggrass
onwell-maintainedlawns.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongside
highways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g014523
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
g000502
Figure2
1.Safetyalertsymbol.
Thismanualusestwowordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroRidingMowerSafety...................................6
SlopeIndicator...................................................7
SafetyandInstructionalDecals..........................8
ProductOverview...................................................12
Controls...........................................................12
Operation................................................................13
AddingFuel......................................................13
CheckingtheEngine-oilLevel...........................14
BreakinginaNewMachine..............................14
ThinkSafetyFirst..............................................15
StartingtheEngine...........................................17
OperatingtheParkingBrake
(SmartPark
)................................................17
OperatingtheBlades........................................17
StoppingtheEngine.........................................18
DrivingtheMachine..........................................18
StoppingtheMachine.......................................19
MowinginReverse...........................................19
AdjustingtheHeight-of-Cut...............................19
PositioningtheSeat..........................................20
PositioningtheSteeringWheel.........................20
AdjustingtheAnti-scalpRollers........................20
PushingtheMachinebyHand..........................21
GrassDeector................................................22
TransportingtheMachine.................................22
LoadingtheMachine........................................23
OperatingTips.................................................24
Maintenance...........................................................26
RecommendedMaintenanceSchedule(s)...........26
Pre-MaintenanceProcedures..............................26
RaisingtheSeat...............................................26
RaisingtheFrontoftheMachine.......................27
Lubrication..........................................................27
GreasingtheBearings......................................27
EngineMaintenance...........................................28
ServicingtheAirCleaner..................................28
ServicingtheEngineOil....................................28
ServicingtheSparkPlug...................................30
CleaningtheBlowerHousing............................31
FuelSystemMaintenance...................................32
ReplacingtheIn-lineFuelFilter.........................32
ServicingtheEmissionsFilter...........................33
ElectricalSystemMaintenance...........................33
ChargingtheBattery.........................................33
ServicingtheFuses..........................................35
DriveSystemMaintenance..................................35
CheckingtheTirePressure...............................35
ReleasingtheElectricBrake.............................36
MowerMaintenance.............................................36
ServicingtheCuttingBlades.............................36
LevelingtheMowerDeck..................................39
RemovingtheMower........................................40
MowerBeltMaintenance..................................41
InstallingtheMower..........................................42
ReplacingtheGrassDeector..........................42
Cleaning..............................................................43
CleaningUndertheFrontofthe
Machine........................................................43
WashingtheUndersideoftheMower................43
Storage...................................................................44
CleaningandStorage.......................................44
Troubleshooting......................................................46
Schematics.............................................................48
3
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.T oreducethepotential
forinjury,complywiththesesafetyinstructions,and
payattentiontothesafetyalertsymbol,whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Failuretocomplywiththeinstructions
mayresultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
ThefollowinginstructionsareadaptedfromANSI
standardB71.1-2012.Allthelanguagewithinthis
ANSIstandardappliestothismachine;however,
duetotheapplicationofthestandardacrossmany
differenttypesofproductssomestatementscan
seemgeneralormisleading.Intheseinstances,T oro
hasrenedthestatementtoconveythemeaningof
thestandardwhilebettermatchingtheproductthis
Operator'sManualpertains.Safetyinformationin
additiontotheinstructionsfoundintheANSIstandard
belowcanbefoundinToroRidingMowerSafetyat
theendofthissection.
GeneralOperation
Read,understand,andfollowallinstructionsin
theoperator'smanualandonthemachinebefore
starting.
Donotplacehandsorfeetnearrotatingpartsor
underthemachine.Keepclearofthedischarge
openingatalltimes.
Allowonlyresponsibleadultswhoarefamiliarwith
theinstructionstooperatethemachine.
Cleartheareaofobjectssuchasrocks,toys,wire,
etc.,whichcouldbepickedupandthrownbythe
blade.
Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthe
area.
Nevercarrypassengers.
Donotmowinreverseunlessabsolutely
necessary.Alwayslookdownandbehindbefore
andwhilebackingup.
Beawareofthemowerdischargedirectionanddo
notpointitatanyone.Avoiddischargingmaterial
againstawallorobstruction.Materialmayricochet
backtowardtheoperator.Stoptheblade(s)when
crossinggravelsurfaces.
Donotoperatethemachinewithoutdeector,
dischargecoverorentiregrasscollectionsystem
inplaceandworking.
Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
Neverleavearunningmachineunattended.
Alwaysturnoffblades,setparkingbrake,stop
engine,andremovekeybeforedismounting.
Turnoffbladeswhennotmowing.Stoptheengine,
waitforallpartstocometoacompletestopand
removethekeybeforecleaningthemachine,
removingthegrasscatcheroruncloggingthe
dischargechute.
Operatethemachineonlyindaylightorgood
articiallight.
Donotoperatethemachinewhileunderthe
inuenceofalcoholordrugs.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Useextracarewhenloadingorunloadingthe
machineintoatrailerortruck.
Alwaysweareyeprotectionwhenoperatingthe
mower.
Dataindicatesthatoperators,age60yearsand
above,areinvolvedinalargepercentageofriding
mower-relatedinjuries.Operatorsshouldevaluate
theirabilitytooperatetheridingmowersafely
enoughtoprotectthemselvesandothersfrom
seriousinjury.
Alwaysfollowtherecommendationsforany
applicationofcounterweights.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Operationonallslopesrequiresextracaution.
Ifyoucannotbackuptheslopeorifyoufeeluneasy
onit,donotmowit.
Donotmowslopesgreaterthan15degrees.
Watchforditches,holes,rocks,dips,andrises
thatchangetheoperatingangle,asroughterrain
couldoverturnthemachine.
Choosealowgroundspeedsoyouwillnothave
tostopwhileoperatingonaslope.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
Alwayskeepthedrivewheelsengagedwhen
goingdownslopes.Donotshifttoneutraland
coastdownhill.
4
Reducespeedanduseextremecautiononslopes.
Donotmakesuddenturnsorrapidspeedchanges.
Removeormarkobstaclessuchasrocks,tree
limbs,etc.fromthemowingarea.T allgrasscan
hideobstacles.
Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheels
maycausedrivewheelstoslipandcauselossof
brakingandsteering.
Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,stopthemachine,
disengagethebladesandproceedslowlyoffthe
slope.
Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
Donottrytostabilizethemachinebyputtingyour
footontheground.
Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.
Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
Children
Tragicaccidentscanoccuriftheoperatorisnot
alerttothepresenceofchildren.Childrenareoften
attractedtothemachineandthemowingactivity.
Neverassumethatchildrenwillremainwhereyou
lastsawthem.
Keepchildrenoutofthemowingareaandunder
thewatchfulcareofanotherresponsibleadult,not
theoperator.
Bealertandturnthemachineoffifchildrenenter
thearea.
Beforeandwhilebackingorchangingdirection,
lookbehind,down,andside-to-sideforsmall
children.
Nevercarrychildren,evenwiththebladesoff.
Theymayfalloffandbeseriouslyinjuredor
interferewithsafemachineoperation.
Childrenwhohavebeengivenridesinthepast
maysuddenlyappearinthemowingareafor
anotherrideandberunoverorbackedoverby
themower.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners,
shrubs,trees,theendofafenceorotherobjects
thatmayobscurevisionorblockyourviewofa
child.
TowingSafety
Donotattachtowedequipmentexceptatthehitch
point.
Followtheattachmentmanufacturer's
recommendationforweightlimitsfortowed
equipmentandtowingonslopes.T owedweight
mustnotexceedtheweightofthemachine,
operator,andballast.Usecounterweightsor
wheelweightsasdescribedintheattachment,or
inthepullingmachineOperatorsManual.
Neverallowchildrenorothersinorontowed
equipment.
Onslopes,theweightofthetowedequipmentmay
causelossoftraction,increasedriskofrollover,
andlossofcontrol.Reducethetowedweightand
slowdown.
Stoppingdistanceincreaseswiththeweightofthe
towedload.Travelslowlyandallowextradistance
tostop.
Makewideturnstokeeptheattachmentclearof
themachine.
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,use
extracarewhenhandlinggasolineandotherfuels.
Theyareammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipesandother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasneara
waterheaterorfurnace.
Neverllcontainersinsideavehicleorona
truckortrailerwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisis
notpossible,thenrefuelsuchequipmentwitha
portablecontainer,ratherthanfromagasoline
dispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilthe
fuelingiscomplete.Donotuseanozzlelock-open
device.
Iffuelisspilledonclothing,changeclothing
immediately.
5
Neveroverllthefueltank.Replacegascapand
tightensecurely.
GeneralService:
Neveroperateamachineinsideaclosedarea.
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
Neverinterferewiththeintendedfunctionofa
safetydeviceortoreducetheprotectionprovided
byasafetydevice.Checktheirproperoperation
regularly.
Keepthemachinefreeofgrass,leaves,orother
debrisbuild-up.Cleanupoilorfuelspillagefuel
soakeddebris.Allowthemachinetocoolbefore
storing.
Stopandinspecttheequipmentifyoustrikean
object.Repair,ifnecessary,beforerestarting.
Nevermakeanyadjustmentsorrepairswiththe
enginerunning.
Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplace
withmanufacturers'recommendedparts,when
necessary.
Mowerbladesaresharpandcancut.Wrapthe
blade(s)orwearthickly-paddedgloves,anduse
extracautionwhenservicingthem.
Checkforproperbrakeoperationfrequently.
Adjustandserviceasrequired.
Maintainorreplacesafetyandinstructiondecals
asnecessary.
UseonlygenuineT ororeplacementpartsto
ensurethatoriginalstandardsaremaintained.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatmaynotbeincludedintheANSI
standards.
Stoptheengine,ensurethebrakeisengaged,
disengagethebladecontrolswitch,removethe
keyanddisconnectthesparkplugwire(s)before
performinganyservice,repairs,maintenanceor
adjustments.
Keephands,feet,hair,andlooseclothingaway
fromattachmentdischargearea,undersideof
mowerandanymovingpartswhileengineis
running.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
Batteryacidispoisonousandcancauseburns.
Avoidcontactwithskin,eyes,andclothing.Protect
yourface,eyes,andclothingwhenworkingwitha
battery.
Batterygasescanexplode.Keepcigarettes,
sparksandamesawayfrombattery.
UseonlyToroapprovedattachments.Warranty
maybevoidedifusedwithunapproved
attachments.
Ifloadingthemachineontoatrailerortruck,use
asingle,full-widthramponly.Therampangle
shouldnotexceed15degrees.
6
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal93-7009
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal105-7015
105-7015
Formodelswith42-inchdecks
decal106-8717
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
decal110-6691
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
decal114-1606
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal117-2718
117-2718
8
decal119-8871
119-8871
42InchModel
1.Height-of-cut
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decal131-3620
131-3620
1.Pedalposition—forward
3.Pedalposition—reverse
2.Pedalposition—neutral
9
decal131-3621b
131-3621
1.Crushing/dismembermenthazardofbystanders—keep
bystandersawayfromthemachine;donotstartthe
machinewithbystandersnearby.
decal131-3665
131-3665
1.Bladespinning
3.ReadtheOperator's
Manual.
2.Reverse
decal131-3955
131-3955
1.On2.Off
decal131-4036
131-4036
1.Maximumdrawbarpull80
lbs(36kg)
2.ReadtheOperator's
Manual.
decal131-4161a
131-4161
42InchModelswithKohlerEngine
1.Fast
3.Slow
2.Continuousvariablesetting4.Powertake-off
10
decal132-0870
132-0870
1.Warning—readtheOperator'sManual.
3.Bodilyharmhazard—noriders;look
behindyouwhenmowinginreverse.
5.Ramptippinghazard—whenloading
ontoatrailer,donotusedualramps;
onlyuseasinglerampwideenough
forthemachineandthathasanincline
lessthan15degrees;backupthe
ramp(inreverse)anddriveforwardoff
theramp.
2.Cuttinghazardofhand,mowerblade;
pinchinghazardofhand,belt—keep
handsandfeetawayfrommoving
parts;keepallguardsandshieldsin
place.
4.Thrownobjecthazard—keep
bystandersawayfromthemachine;
removedebrisfromtheareabefore
mowing;keepthedeectorshield
down.
6.Tippinghazardonslopes—donot
makesharp,quickturns;donotuse
slopesgreaterthan15degrees.
11
ProductOverview
g029242
Figure4
1.Traction-controlpedal7.Engine
2.Height-of-cutlever
8.Fuel-tankcap
3.SmartPark
switch
9.Reardrivewheel
4.Steeringwheel10.KeyChoice
®
control
5.Controlpanel
11.Mowerdeck
6.Operatorseat
12.Frontcasterwheels
Controls
BecomefamiliarwithallcontrolsinFigure4,Figure5,
andFigure6beforeyoustarttheengineandoperate
themachine.
g029241
Figure5
ControlPanel
1.SmartPark™Switch5.Parkingbrake—On
2.Throttle6.Parkingbrakeindicator
light
3.Ignitionswitch
7.Parkingbrake—Off
4.Blade-controlswitch
(powertake-off)
g028251
Figure6
1.Operating–in–Reverse
warninglight
3.Fuel-presencewindow
2.KeyChoicekey(bluein
color)
IgnitionSwitch
Theignitionswitchhas3positions—Off,Runand
Start.ThekeywillturntoStartandmovebacktoRun
uponrelease.TurningthekeytotheOffpositionwill
stoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventsomeonefrom
accidentallystartingtheengine(Figure5).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastand
Slow.Movingthrottleleverforwardwillincrease
enginespeedandmovingthrottlelevertotherearwill
decreaseenginespeed(Figure5).
12
Blade-controlSwitch(Power
Take-off)
Theblade-controlswitch,(PTO),engagesand
disengagespowertothemowerblades(Figure5).
Fuel-presenceWindow
Thefuelwindowlocatedontheleft-handsideof
themachine,canbeusedtoverifythepresenceof
gasolineinthetank(Figure6).
Height-of-CutLever
Theheight-of-cutleverallowsyoutolowerandraise
thedeckfromtheseatedposition.Whenyouraisethe
lever(towardyou),thedeckisraisedfromtheground,
andwhenyoulowerit(awayfromyou),itlowersto
theground.Adjusttheheight-of-cutonlywhilethe
machineisnotmoving(Figure14).
KeyChoice
®
Switch
Thisswitchallowsyoutomowinreversewhenitis
activated.Toactivateit,turntheswitchtoonand
releaseitafterthePTOisengaged.T odeactivateit,
disengagethepowertake-off(PTO)(Figure6).
Operating–in–ReverseWarning
Light
TheOperating–in–Reversewarninglightwillilluminate
whenevertheKeyChoicekeyisusedtodeactivatethe
operating–in–reverseinterlock.Itisareminderthat
theinterlocksystemisdeactivated.Thelightgoes
outwheneverthePTOisdisengagedortheengineis
shutoff.Whenthelightison,lookbehindanduse
extracautionwhenbacking(Figure6).
SmartPark
Switch
Theparkingbrakeisactivatedelectronically.
Engagetheparkingbrakebyoneofthefollowing
actions:
PressingtheSmartPark
switchtotheOnposition
(Figure5).
Theparkingbrakeengagesautomaticallywhen
theoperatorleavestheseatandthetraction
controlpedalisinneutralposition.
Theparkingbrakeautomaticallyengages5to6
secondsaftertheignitionswitchisturnedtothe
Offposition(ifnotalreadyengaged).
Todisengagetheparkingbrake,presstheSmartpark
switchtotheOffpositionwiththekeyintherun
position.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer
isused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
Neverllthefueltankinsideanenclosed
trailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
13
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastank
orconditionerbottleopening.
Avoidcontactwithskin;washoffspillage
withsoapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthat
thefueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,use
fuelstabilizeratalltimes.
FillingtheFuelTank
Note:Ensurethattheengineisshutoffandthe
motioncontrolsareintheparkedposition.
Note:Youcanusethefuelwindowtoverifythe
presenceofgasolinebeforellingthetank(Figure7).
Important:Donotoverllfueltank.Fillthefuel
tanktothebottomofthellerneck.Theempty
spaceinthetankallowsthefueltoexpand.
Overllingmayresultinfuelleakage,damageto
theengine,ordamagetotheemissionssystem.
g027243
Figure7
CheckingtheEngine-oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page29).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
14
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
ThinkSafetyFirst
OperatingSafety
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.
DANGER
Mowingonwetgrassorsteepslopescan
causeslidingandlossofcontrol.
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
deathordrowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityof
rollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeed
changes.
Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdownthe
slopereducestraction.
Attachmentschangethehandling
characteristicsofthemachine.Useextra
cautionwhenusingattachmentswiththe
machine.
g027830
Figure8
1.Wearsafetyglasses
2.Wearhearingprotection
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearandcan
causehearinglossthroughextendedperiods
ofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,
hands,feet,andheadisrecommended.
g009027
Figure9
1.Wearsafetyglasses
2.Wearhearingprotection
Understandingthe
Safety-interlockSystem
WARNING
Ifsafety-interlockswitchesaredisconnected
ordamaged,themachinecouldoperate
unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdaily,andreplaceanydamaged
switchesbeforeoperatingthemachine.
15
Thesafety-interlocksystemisdesignedforthe
following:
Topreventtheenginefromstartingunlessthe
tractionpedalisintheneutralposition.
Toautomaticallyensurethattheparkingbrakeis
engagedandthePTOisoffwhenstarting.
Tostoptheenginewheneverthetractionpedalis
notintheneutralpositionandyourisefromthe
seat.
Toautomaticallyengagetheparkingbrakeand
disengagethePTO,whenyouriseoutoftheseat
withthetractionpedalintheneutralposition.
Tostoptheenginewhenevertheparkingbrakeis
notengagedandyourisefromtheseat.
TestingtheSafety-interlock
System
1.Whilesittingontheseat,movetheblade-control
switchtoOff.
2.TurntheignitionkeytotheStartposition.
Note:Thestartershouldcrank.
3.PushtheSmartParkswitchtotheOffposition.
Note:Thebrakeshoulddisengage,andthe
brakelightshouldturnoff.
4.Withbrakedisengagedandtractionpedalin
neutral,turntheignitionswitchtotheStart
position.
Note:Thebrakeshouldautomaticallyengage,
theengineshouldcrank,andthebrakelightwill
turnon.
5.EngagethePTObypullinguponthe
blade-controlswitch.
6.Ensurethetractionpedalisinneutralandturn
ignitionswitchtotheStartposition.
Note:ThePTOshoulddisengageandthe
engineshouldcrank.
7.Ensurethetractioncontrolpedalisintheneutral
positionandstarttheengine.
8.Raisefromtheseat.
Note:Theengineshouldremainrunning.
9.Returntotheseat,disengagetheparkingbrake
bypushingtheSmartParkswitchtotheOff
position.
Note:Theengineshouldremainrunning.
10.Raisefromtheseat.
Note:Thebrakeshouldautomaticallyengage
andtheengineshouldremainrunning.
11.Returntotheseat,engagethebladesbypulling
upontheblade-controlswitch.
12.Raisefromtheseat.
Note:Thebladesshoulddisengageandthe
engineshouldremainrunning.
13.Returntotheseat,andpullthebladecontrol
switchup.
Note:Thebladesshouldengage.
14.Pushdownontheblade-controlswitch.
Note:Thebladesshoulddisengage.
15.Engagethebladesbypullinguponthe
blade-controlswitch.
16.Movetractionpedaltoreverse.
Note:Thebladesshoulddisengage.
16
17.Engagethebladesbypullinguponthe
blade-controlswitch.
18.TurntheKeyChoiceswitchtoOnandrelease.
Note:Theoperatinginreverselightshould
illuminate.
19.Movethetractionpedaltoreverse.
Note:Thebladesshouldremainengaged.
20.PushthePTOswitchtotheoffposition.
Note:Thebladesshouldturnoffandthe
reversewarninglightshouldturnoff.
21.EngagetheparkingbrakebypushingSmartPark
switchtotheOnposition.
Note:Thebrakeshouldengageandthebrake
lightshouldbeon.
22.Pushandreleasethetractionpedalineitherthe
forwardorreversedirection.
Note:Thebrakeshoulddisengageandthe
brakelightshouldturnoff.
23.Raisefromtheseat,andpushthetractionpedal
toeithertheforwardorreversedirection.
Note:Theengineshouldkill.
StartingtheEngine
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa60secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
damagethestartermotor.
g029454
Figure10
OperatingtheParking
Brake(SmartPark
)
Theparkingbrakeisactivatedelectronically.
Engagetheparkingbrakebyoneofthefollowing
actions:
PressingtheSmartPark
switchtotheOnposition
(Figure5).
Theparkingbrakeengagesautomaticallywhen
theoperatorleavestheseatandthetraction
controlpedalisintheneutralposition.
Theparkingbrakeautomaticallyengages5to6
secondsaftertheignitionswitchisturnedtothe
Offposition(ifnotalreadyengaged).
Disengagetheparkingbrakebyoneofthefollowing
actions:
Tapthetraction-controlpedalforwardorreverse.
PressingthebrakeswitchtotheOffposition
(Figure5).
OperatingtheBlades
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengages
powertothemowerblades.Thisswitchcontrols
powertoanyattachmentsthatdrawpowerfromthe
engine,includingthemowerdeckandcuttingblades.
17
EngagingtheBlades
Important:Donotengagethebladeswhen
parkedintallgrass.Beltorclutchdamagecan
occur.
Note:Alwaysengagethebladeswiththethrottlein
theFastposition.
g027902
Figure11
DisengagingtheBlades
g027538
Figure12
1.Powertake-off(PTO)switch
StoppingtheEngine
1.Disengagethebladesbypushingthe
blade-controlswitchtoOff(Figure12).
2.Movethethrottlelevertobetweenthehalfand
fullthrottleposition.
3.TurntheignitionkeytoOffandremovethekey.
DrivingtheMachine
Thismachinehasthecharacteristicsofbothagarden
tractorandazero-turnmachine.Likeagarden
tractor,themachinehasafootpedalthatcontrolsthe
forwardandreversemotionalongwiththespeed,
andithasasteeringwheelthatcontrolsthedirection
andtheturningradius.Likeazero-turnmachine,
thereardrivewheelsoperateindependentlyofeach
other,enablingyoutomakesharpturnsandtoturn
indifferentdirectionsquickly.Thesecharacteristics
vastlyimprovethemaneuverabilityofthemachine,
buttheymayalsorequireyoutopracticedrivingifyou
areunfamiliarwiththistypeofmachine.
WARNING
Themachinecanspinveryrapidly.The
operatormaylosecontrolofthemachine
andcausepersonalinjuryordamagetothe
machine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking
sharpturns.
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Placing
thethrottlecontrolintheFastpositioncanbebestfor
performance.Formostapplications,operatinginthe
full-throttlepositionisdesirable.
DrivingForwardorBackward
1.Movethethrottletothefastposition.
2.Placeyourfootontothetraction-controlpedal
andslowlypressthetopofthepedaltogo
forward,orpressonthebottomofthepedalto
movebackward(Figure13).
Note:Thefartheryoumovethepedalineither
direction,thefasterthemachinewillmovein
thatdirection.
g027750
Figure13
1.Forward3.Backward
2.Traction-controlpedal
18
3.T oslowdown,releasethepressureonthe
traction-controlpedal.
StoppingtheMachine
Tostopthemachine,releasethetraction-control
pedal,disengagetheblade-controlswitch,ensurethe
throttleisinthefastposition,settheparkingbrake
andturntheignitionkeytooff.
Note:Remembertoremovethekeyfromtheignition
switch.
WARNING
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhile
itisunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
MowinginReverse
Themachinehasaninterlockfeaturethatprevents
themowerdeckfrommowingwhilethemachineis
travelinginreverse.Ifyoushiftintoreversewiththe
PTOengaged,thePTOwillstop.Ifyouneedtomow
whileinreversegear,youcantemporarilydeactivate
thisinterlock.
Note:Donotmowwhilebackingupunlessitis
absolutelynecessary.
DANGER
Achildorbystandercouldbebackedover
byaridingmowerwithbladesengagedand
causeseriouspersonalinjuryordeath.
Donotmowinreverseunlessabsolutely
necessary.
Alwayslookbackwardanddownbefore
backingup.
UsetheKeyChoiceswitchonlyifyouare
certainnochildrenorotherbystanderswill
appearinthemowingarea.
Alwaysremoveboththeignitionand
KeyChoicekeysandputtheminasafe
placeoutofthereachofchildrenor
unauthorizeduserswhenleavingtheunit
unattended.
Ifyouarecertainthatyoucansafelymoworoperate
anattachmentinreverse,completethefollowing
procedure:
1.InserttheKeyChoicekeyintotheKeyChoice
switch(Figure6).
2.EngagethePTO.
3.TurntheKeyChoicekeyclockwiseuntilitstops
andreleaseit.
Note:Aredlightilluminatesontheconsoleto
serveasareminderthattheinterlockhasbeen
deactivated.
4.Performthemowing.
5.Whennishedmowing,removetheKeyChoice
key(Figure6).
Note:Onceyoudeactivatetheinterlock,it
staysinthismode—withyourmowerbladeor
PTOpoweredattachmentoperatingwhenever
youbackup—andtheconsolelightstayson
untilyoueitherdisengagethePTOorturnoff
theengine.
AdjustingtheHeight-of-Cut
Note:Thetransportpositionisthehighest
height-of-cutpositionorcuttingheight115mm
(4.5inches)asshowninFigure14.
g028025
Figure14
19
PositioningtheSeat
g027249
Figure15
PositioningtheSteering
Wheel
Thesteeringwheelhas3positionsforoperation
andone,full-upposition.Usethefull-uppositionfor
steppingonandoffthemachineandgettingoutof
theseat.Whenoperatingthemachine,positionthe
steeringwheelwhereyouhavethebestcontrolofthe
machineandaremostcomfortable.
1.Pressyourfootontothesteering-columnrelease
lever.
2.Positionthesteeringwheeltothedesired
position(Figure16).
g027751
Figure16
AdjustingtheAnti-scalp
Rollers
Wheneveryouchangetheheight-of-cut,itis
recommendedtoadjusttheheightoftheanti-scalp
rollers.
Note:Adjusttheanti-scalprollerssotherollersdo
nottouchthegroundinnormal,atmowingareas.
1.Disengagetheblade-controlswitch(PTO)and
ensuretheparkingbrakeisengaged.
2.Stoptheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Adjusttheanti-scalprollerstooneofthe
followingpositions:
Upperhole—usethispositionwiththemower
deckinthe63mm(2-1/2inches)andbelow
theheight-of-cutpositions(Figure17).
Lowerhole—usethispositionwiththemower
deckinthe76mm(3inches)andabovethe
height-of-cutpositions(Figure17).
20
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Toro TimeCutter SW 4200 Riding Mower User manual

Category
Lawnmowers
Type
User manual

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