SICK S3000 Cold Store Safety Laser Scanner Operating instructions

Brand: SICK

Model: S3000 Cold Store Safety Laser Scanner

Type: Operating instructions

SICK S3000 Cold Store Safety Laser Scanner is a reliable device designed for safeguarding people and machinery in cold environments. With a protective field range of 7m and a warning field range of 49m (20m at 20% reflectivity), it offers exceptional area protection and gate protection capabilities. Its 180° scan area and four configurable protective and warning fields (field sets) provide versatility and adaptability to various applications. Featuring a minimum response time of 60ms, the S3000 Cold Store ensures prompt and effective hazard detection.

ADDENDUM OPERATING INSTRUCTIONS

S3000 Cold Store

Safety Laser Scanner

Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

This document is protected by the law of copyright, whereby all rights established therein remain with the

company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits

of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without

the explicit written approval of the company SICK AG.

Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

Contents

1 About this document.........................................................................................................4

On safety.............................................................................................................................4

2.1 Applications of the device.....................................................................................4

2.2 General safety notes and protective measures ..................................................4

Product description...........................................................................................................5

3.1 Special features ....................................................................................................5

3.2 Status indicators ...................................................................................................6

4 Mounting ............................................................................................................................7

5 Electrical installation........................................................................................................8

5.1 System connection................................................................................................8

5.2 Parameter setting and diagnostics connection.................................................10

6 Care and maintenance ...................................................................................................11

6.1 Cleaning the front screen ...................................................................................11

6.2 Replacing desiccant cartridge............................................................................11

7 Technical specifications.................................................................................................12

7.1 Data sheet ...........................................................................................................12

7.2 Dimensional drawings ........................................................................................13

7.2.1 S3000 Cold Store..............................................................................13

8 Ordering information.......................................................................................................15

8.1 Delivery ................................................................................................................15

8.2 System available .................................................................................................15

8.3 Accessories/spare parts.....................................................................................15

9 Annex ................................................................................................................................16

9.1 Compliance with EU directives ...........................................................................16

9.2 List of tables........................................................................................................17

9.3 List of illustrations...............................................................................................17

Chapter 1 Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

About this document

1 About this document

his document is an original document.

This addendum is only applicable to the S3000 Cold Store safety laser scanner with one of

the following entries on the type label in the field Operating Instructions:

 8011877



8011877/TL59

 8011877/YY95

This document is part of SICK part number 8011877 (addendum operating instructions

“S3000 Cold Store Safety Laser Scanner” in all available languages).

This addendum only applies in conjunction with the original operating instructions

“S3000 Safety Laser Scanner” (SICK part number 8009791).

If not otherwise revised in this document, the information in the original operating

instructions applies, which relate to the S3000 Advanced safety laser scanner.

For the configuration and diagnostics of these devices you require CDS (Configuration &

Diagnostic Software) version 3.50 or higher.

2 On safety

2.1 Applications of the device

The S3000 Cold Store safety laser scanner is used to protect persons and plant. The

S3000 Cold Store is particularly suitable for use in cold environments.

It is possible to implement both stationary applications, e.g. area protection or gate

protection, and also mobile applications, e.g. AGV.

Ambient conditions, e.g. rain, snow, fog or incident sunlight, are only compensated to a

limited extent by the S3000 Cold Store. Usage outdoors in the open is not foreseen.

The safety laser scanner’s safety level corresponds to category 3 as per EN ISO 13849C1,

it can be used up to SIL2 as per IEC 61508.

2.2 General safety notes and protective measures

Safety notes

This addendum must be made available to the operator of the system, machine or the

vehicle where the S3000 Cold Store safety laser scanner is used, together with the original

operating instructions. The operator is to be instructed by qualified safety personnel and is

to read and follow the addendum; the operating instructions must also be followed.

Note



WARNING

Addendum Operating Instructions Chapter 3

S3000 Cold Store

Subject to change without notice

Product description

3 Product description

his chapter provides information on the special features and properties of the S3000

Cold Store safety laser scanner. It also describes the properties and functions that differ

from the S3000 Advanced.

 Please read this chapter before mounting, installing and commissioning the device.

3.1 Special features

 protective field range 7 m

 warning field range 49 m (20 m at 20% reflectivity)

 180° scan area

 4 protective and warning fields (field sets)

 minimum response time 60 ms

 safe bus interfacing using SICK Intelliface products

 extended temperature range from –30 °C to +50 °C

The S3000 Cold Store is specially designed for cold environments. It can be used at

ambient temperatures from –30 °C to +50 °C

The device meets enclosure rating IP 67 as per EN 60529 and is equipped with an

internal, thermostatically controlled heater. The heater switches on as necessary. The

safety laser scanner is ready for operation when the required temperature has been

reached in the housing. The heater switches on automatically as necessary during

operation (cyclic heating process).

 When the device is switched on, the warm-up process takes approx. 60 minutes at an

external temperature of –30 °C.

 Transferring the device from a warm to a cool area can cause condensation to form on

the front screen. In this case, the scanner shows

 “Front screen dirty” and    or

  . In this case, a warm-up phase of up to three hours is recommended to allow the

device to reach the ambient temperature.

Notes

Chapter 3 Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

Product description

3.2 Status indicators

n addition to the display elements from the S3000, the S3000 Cold Store has a blue LED

on the right beside the front screen with the following significance:

Heater switched on, device warming up

Once the necessary temperature has been reached in the housing, the safety laser

scanner is ready for operation (warm-up time at –30 °C: approx. 60 minutes).

During operation, the LED illuminates occasionally and signals “warming up”. The S3000

Cold Store remains ready for operation while the LED is illuminated.

 Blue

Fig.

“Heater switched on”

LED

Note

Blue LED

Addendum Operating Instructions Chapter 4

S3000 Cold Store

Subject to change without notice

Mounting

4 Mounting

o calculate the safety distance and the size of the protective field when operated

horizontally or vertically in stationary or mobile applications, read the chapter “Mounting”

in the original operating instructions “S3000 Safety Laser Scanner” (SICK part

umber 8009791). Also pay attention to the information there on the contour as reference

function and the information on the time for monitoring case switching.

The S3000 Cold Store can be mounted in any position.

An adjustable bracket is available for easy mounting. This bracket allows the safety laser

scanner to be adjusted in the x and y direction.

 During mounting and adjustment, please observe the dimensional drawings in section

7.2 “Dimensional drawings” on page 13.

 Ensure the scan line is at the correct height during mounting. For information on the

beam exit height, see the dimensional drawing S3000 Cold Store (see Fig. 5 on

page 13).

Fig.

Adjustable bracket

Notes

7.5°

Chapter 5 Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

Electrical installation

5 Electrical installation

witch the power supply off!

The machine/system could inadvertently start up while you are connecting the devices.

 Ensure that the entire machine/system is disconnected during the electrical

nstallation.

5.1 System connection

The inputs and outputs for the S3000 Cold Store are on the 16-pin connection plug (screw-

type terminals). Feed the connection cables through one of the three cable glands into the

plug housing.



WARNING

Fig.

Connection plug

Cable glands

Cable gland

Addendum Operating Instructions Chapter 5

S3000 Cold Store

Subject to change without notice

Electrical installation

Pin Signal Function

1 EFI

Enhanced function interface = safe SICK device

communication

2 RxD RSC232 interface to the PC

3 B1 Static control input B

0 V DC heating Supply voltage for the heating

5 ERR Application diagnostic output — error/contamination or

connection for a jumper for addressing as guest

6 A1 Static control input A or connection for a jumper for

addressing as guest

7 A2 Static control input A

8 0 V DC scanner Supply voltage for the safety laser scanner

9 EFI

Enhanced function interface = safe SICK device

communication

10 TxD RSC232 interface to the PC

11 B2 Static control input B

12 +24 V DC heating Supply voltage for the heating

13 OSSD1

14 OSSD2

Output signal switching device

15 WF Output, object in warning field

16 +24 V DC scanner Supply voltage for the safety laser scanner

 To prevent EMC problems, no wires are allowed to be connected to connection

terminals that are not used.

 Separate connection terminals are available for the connection of the supply voltage for

the safety laser scanner and for the heater. This configuration makes it possible to

warm-up the safety laser scanner to operating temperature prior to actual operation.

 An unregulated 24 V DC power supply is sufficient to supply the heating (max. ±5%

residual ripple). Full heating performance is only reached at a supply voltage of 24 V DC.

 The heater’s cyclic current consumption is approx. 4 A.

 If you use a common power supply for the safety laser scanner and the heater, you

must connect terminals 4 and 8, 12 and 16. In this case the power supply must comply

with the requirements for the safety laser scanner and provide the current required for

the safety laser scanner and the heater. (See Tab. 2 on page 12).

In an EFI system, a device must be defined as a guest using a jumper between pin 5 and pin 6. This is also

necessary if several safety laser scanners are connected to one EFI string on a Flexi Soft safety controller.

Tab.

Pin assignment of the

connection plug

Notes

Chapter 5 Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

Electrical installation

5.2 Parameter setting and diagnostics connection

or setting the parameters and expanded diagnostics using a PC/laptop, a special service

cable is available for the S3000 Cold Store (RSC232, prepared for serial PC connection;

see section 8.3 “Accessories/spare parts” on page 15). The service cable connection

cables are 5 m long.

In addition to the 9-pin DCSub plug for serial connection to a PC, the service cable has a

separate supply cable with plug for supplying the safety laser scanner with power (does

not include the supply of power to the heater). The supply voltage on the application side is

then fed through to the safety laser scanner.

If the S3000 Cold Store is connected to a bus system using EFI (e.g. via SICK Intelliface

products), configuration or diagnostics can also be performed from outside the cold

environment over the bus system.

 However, always check the protective field at the system, the machine or vehicle as per

the test notes in the original operating instructions.

Fig.

Service cable with

serial PC connection and

supply cable

Note

Cable to the PC

Supply cable

Connection on the connection

plug

Connection on the

S3000

Cold Store

Addendum Operating Instructions Chapter 6

S3000 Cold Store

Subject to change without notice

Care and maintenance

6 Care and maintenance

o not open S3000 Cold Store safety laser scanner!

The safety laser scanner is not allowed to be opened! The manufacturer’s warranty will be

rendered void if the device is opened.

6.1 Cleaning the front screen

The S3000 Cold Store safety laser scanner is largely maintenance-free. The front screen

on the safety laser scanner should however be regularly cleaned and also if contaminated.

 Do not use aggressive cleaning agents.

 Do not use abrasive cleaning agents.

Static charges cause dust particles to be attracted to the front screen. You can diminish

this effect by using the anti-static plastic cleaner (SICK Part No. 5600006) and the SICK

lens cloth (Part No 4003353) (see section 8.3 “Accessories/spare parts” on page 15).

How to clean the front screen:

 Use a clean and soft brush to remove dust from the front screen.

 Now wipe the front screen with a clean and damp cloth.

If the front screen is scratched or damaged, the device must be replaced. In this case

please contact your SICK subsidiary.

6.2 Replacing desiccant cartridge

The S3000 Cold Store has a desiccant cartridge on the side of the housing for absorbing

residual moisture in the housing (see Fig. 5 on page 13).

Saturation of the desiccant is indicated by the colour changing from blue to red. Then

replace the desiccant. The desiccant cartridge is available as a spare part (see section 8.3

“Accessories/spare parts” on page 15).

It is only allowed to replace the cartridge in a dry room (e.g. in office environment).



WARNING

Note

Chapter 7 Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

Technical specifications

7 Technical specifications

7.1 Data sheet

Minimum Typical Maximum

General data

Enclosure rating IP 65 and IP 67 (EN 60529)

Operating temperature range –30 °C +50 °C

Storage temperature range –30 °C +70 °C

max. 24 h

Housing material

Back plate and connector

housing

Aluminium die cast

Cover Polyurethane (PU), rape yellow

Front screen

Material Polycarbonate

Surface finish Outside with scratch-resistant coating

Dimensions See section 7.2 “Dimensional drawings” on page

13.

Weight, without hardware 9 kg

Functional data

Scan angle 180°

Electrical data

Electrical connection 16-pin plug with screw-type terminals

3 × PG11 cable gland for cable diameter 5-12 mm

Safety laser scanner

Supply voltage (SELV)

. 17.5 V 24 V 28.8 V

Permissible residual ripple ± 5 %

Heating

Supply voltage (SELV)

(full heating performance only

at nominal voltage)

21.6 V 24 V 26.4 V

Permissible residual ripple ± 5 %

Current required, cyclic (pay

attention to voltage drop on the

supply cable)

4 A

Configuration and diagnostics

interface

RS-232 (proprietary); 38400 Baud

The voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in

EN 60204.

Tab.

Data sheet

S3000

Cold Store

Addendum Operating Instructions Chapter 7

S3000 Cold Store

Subject to change without notice

Technical specifications

7.2 Dimensional drawings

7.2.1 S3000 Cold Store

Fig.

Dimensional drawing

S3000 Cold Store (mm)

351

175

265

167

79.5

175

55.5

31.5

82.5

81.5

82.5

20.5

125

113

125

123

194.5

99.5

20.5

Desiccant cartri

dge

Connection plug

Beam exit height

Chapter 7 Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

Technical specifications

Fig.

Dimensional drawing

adjustable bracket for S3000

Cold Store (mm)

160.4

35 (centre optical axis)

100

50.9

9.5

7.5°

Addendum Operating Instructions Chapter 8

S3000 Cold Store

Subject to change without notice

Ordering information

8 Ordering information

8.1 Delivery

 S3000 Cold Store including system plug

 operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM

 adhesive label Important information

8.2 System available

Device type Part Part number

S31A-7011CA S3000 Cold Store 1041648

8.3 Accessories/spare parts

Part Part number

Adjustable bracket for wall mounting,

metal, weight approx. 1.6 kg (including

hardware)

2018303

Service cable (parameter setting cable),

pre-assembled for RS-232. Is used for

insertion in existing wiring.

2019561

Desiccant cartridge with male thread

M36× 1.5

5306179

16-pin connection plug, complete with

housing

2018301

Plug insert 16-pin (spring strip) for

connection plug part no. 2018301

6004379

Plastic cleaner for front screen, anti-static 5600006

Lens cloth for cleaning the front screen 4003353

Connection cables for self-assembly, 13-pin, cross section 0.56 mm²

(AWG 20) in 100 m reel, not suitable for heater supply

6025729

Tab.

System part number

Tab

Part numbers

accessories

Chapter 9 Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

Annex

9 Annex

9.1 Compliance with EU directives

EU declaration of conformity (excerpt)

The undersigned, representing the following manufacturer herewith declares that the

product is in conformity with the provisions of the following EU directive(s) (including all

applicable amendments), and that the respective standards and/or technical specifica-

tions are taken as the basis.

Complete EU declaration of conformity for download: www.sick.com

Addendum Operating Instructions Chapter 9

S3000 Cold Store

Subject to change without notice

Annex

9.2 List of tables

ab. 1: Pin assignment of the connection plug....................................................................9

ab. 2: Data sheet S3000 Cold Store.................................................................................12

Tab. 3: System part number................................................................................................15

Tab. 4: Part numbers accessories ......................................................................................15

9.3 List of illustrations

Fig. 1: “Heater switched on” LED.........................................................................................6

Fig. 2: Adjustable bracket.....................................................................................................7

Fig. 3: Connection plug.........................................................................................................8

Fig. 4: Service cable with serial PC connection and supply cable ...................................10

Fig. 5: Dimensional drawing S3000 Cold Store (mm) ......................................................13

Fig. 6: Dimensional drawing adjustable bracket for S3000 Cold Store (mm) ................14

Chapter 9 Addendum Operating Instructions

S3000 Cold Store

Subject to change without notice

Annex

Addendum Operating Instructions Chapter 9

S3000 Cold Store

Subject to change without notice

Annex

SICK AG | Waldkirch | Germany | www.sick.com

More representatives and agencies

at www.sick.com

Australia

Phone

+61 3 9457 0600

1800 334 802 – tollfree

E-Mail [email protected]

Austria

Phone +43 (0)22 36 62 28 8-0

E-Mail [email protected]

Belgium/Luxembourg

Phone +32 (0)2 466 55 66

E-Mail inf[email protected]

Brazil

Phone +55 11 3215-4900

E-Mail mark[email protected]

Canada

Phone +1 905 771 14 44

E-Mail inf[email protected]

Czech Republic

Phone +420 2 57 91 18 50

E-Mail sic[email protected]

Chile

Phone +56 2 2274 7430

E-Mail info@schadler.com

China

Phone +86 4000 121 000

E-Mail [email protected]

Denmark

Phone +45 45 82 64 00

E-Mail sic[email protected]

Finland

Phone +358-9-2515 800

E-Mail sick@sick.fi

France

Phone +33 1 64 62 35 00

E-Mail inf[email protected]

Gemany

Phone +49 211 5301-301

E-Mail inf[email protected]

Great Britain

Phone +44 (0)1727 831121

E-Mail inf[email protected]

Hong Kong

Phone +852 2153 6300

E-Mail [email protected]

Hungary

Phone +36 1 371 2680

E-Mail [email protected]

India

Phone +91–22–4033 8333

E-Mail [email protected]

Israel

Phone +972-4-6881000

E-Mail inf[email protected]

Italy

Phone +39 02 27 43 41

E-Mail inf[email protected]

Japan

Phone +81 (0)3 5309 2112

E-Mail [email protected]

Malaysia

Phone +603 808070425

E-Mail enquiry[email protected]

Netherlands

Phone +31 (0)30 229 25 44

E-Mail inf[email protected]

New Zealand

Phone +64 9 415 0459

0800 222 278 – tollfree

E-Mail [email protected]

Norway

Phone +47 67 81 50 00

E-Mail sic[email protected]

Poland

Phone +48 22 837 40 50

E-Mail inf[email protected]

Romania

Phone +40 356 171 120

E-Mail of[email protected]

Russia

Phone +7-495-775-05-30

E-Mail inf[email protected]

Singapore

Phone +65 6744 3732

E-Mail [email protected]

Slovakia

Phone +421 482 901201

E-Mail mail@sick-sk.sk

Slovenia

Phone +386 (0)1-47 69 990

E-Mail [email protected]

South Africa

Phone +27 11 472 3733

E-Mail [email protected]

South Korea

Phone +82 2 786 6321

E-Mail inf[email protected]t

Spain

Phone +34 93 480 31 00

E-Mail inf[email protected]

Sweden

Phone +46 10 110 10 00

E-Mail inf[email protected]

Switzerland

Phone +41 41 619 29 39

E-Mail [email protected]

Taiwan

Phone +886 2 2375-6288

E-Mail [email protected]

Thailand

Phone +66 2645 0009

E-Mail ta[email protected]

Turkey

Phone +90 (216) 528 50 00

E-Mail inf[email protected]

United Arab Emirates

Phone +971 (0) 4 88 65 878

E-Mail inf[email protected]

USA/Mexico

Phone +1(952) 941-6780

1 (800) 325-7425 – tollfree

E-Mail inf[email protected]

Vietnam

Phone +84 8 62920204

E-Mail Ngo.Duy[email protected]

8012029/YY95/2016-02-05 ∙ REIPA/XX (2016-03) ∙ A4 sw int44

SICK S3000 Cold Store Safety Laser Scanner Operating instructions

SICK S3000 Cold Store Safety Laser Scanner Operating instructions

SICK S3000 Cold Store Safety Laser Scanner Operating instructions

Related papers

Other documents