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Toro 60in Recycler Kit, Z Master G3 and GrandStand Mower, 72in Recycler Kit, Z Master G3 Mower Installation guide

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FormNo.3437-397RevA
60and72inRecycler
®
Kit
ZMaster
®
G3andGrandStand
®
Mower
ModelNo.139-6655
ModelNo.139-6659
InstallationInstructions
Important:Thiskitdoesnotcomewiththerecyclerblades.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Raisethemowerforaccess
(GrandStandMowersOnly).
2
Nopartsrequired
–
Preparethemachine.
3
Nopartsrequired
–
Removetheexistingbafes.
4
Nopartsrequired
–
DrillholesforG3mowerdecks.
Dischargeplate1
Coverplate
1
Carriagebolt(3/8x1-1/4inches)
2
Carriagebolt(5/16x7/8inch)
1
Smallangenut(3/8inch)
2
Flangenut(5/16inch)
1
Largeangenut(3/8inch)
2
5
Carriagebolt(3/8x1inch)
2
Installthedischargeplate.
Leftbafe
1
Centerbafe
1
Rightbafe
1
Smallangenut(3/8inch)
7
Carriagebolt(3/8x1inch)
6
Bolt(3/8x1inch)
2
6
Largeangenut(3/8inch)
1
Installthebafes.
Kickers2
Carriagebolt(5/16x7/8inch)
4
7
Locknut(5/16inch)
4
Installthekickersonthe72-inch
mowers.
8
Nopartsrequired
–
Tightenallfasteners.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3437-397*A
1
RaisingtheMowerfor
Access(GrandStand
MowersOnly)
NoPartsRequired
Procedure
Thefrontofthemowercanberaisedandsupported
onitsbackforaccessunderthemachinefor
maintenance.
WARNING
Themachinecouldfallontosomeoneand
causeseriousinjuryordeath
•Alwaysturntheengineoff,setthe
parkingbrake,andremovethekeybefore
performinganymaintenancetothemower.
•Useextremecautionwhenthemachine
israisedandsupportedonitsback.The
bladesandmovingpartsareexposedand
couldcauseinjury.
•Usethispositiononlyforcleaning,
removingbladesorbafesand
maintenance.
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethebatteryfromthemachine;referto
theOperator’sManual.
4.Raisethemowerdecktothehighestposition.
5.Drainthefuelfromthefueltank.Referto
DrainingtheFuelT ankintheOperator’sManual.
6.Removethecapofthehydraulictankandplace
apieceofplasticovertheopeningandinstall
thehydrauliccap.Thiswillsealthehydraulic
tankandpreventuidfromleakingout.
g009434
Figure1
GrandstandMowersOnly
1.Cap
3.Hydraulictank
2.Pieceofplastic
7.With2people,raisethefrontofthemowersoit
restsonthedrivetiresandwiththeplatformin
theupposition.
g009461
Figure2
GrandStandMowersOnly
1.Ensurethebatteryis
removed
2.Withtwopeople,liftthe
frontendofthemower
(ensurethemowerdeckis
inthehighestposition)
2
2
PreparingtheMachine
NoPartsRequired
Procedure
1.DisengagethePTO,movethemotion-controlleverstotheNEUTRAL-LOCKposition,andengagethe
parkingbrake.
2.Shutofftheengine,removethekey,andwaitforallmovingpartstostopbeforeleavingtheoperating
position.
3.Repairallbentordamagedareasofmowerdeckandreplaceanymissingparts.
4.Cleanthemachineofanydebrisonthedecktoeaseinstallation.
5.Removetheexistingblades;refertotheOperator’sManual.
3
RemovingtheExisting
Bafes
NoPartsRequired
Procedure
Note:Removethenutsrstbeforeremovingbolts.
1.Removetheangenutsholdingthebafesin
place(Figure3).
2.Removethecamlockandwasherbyunscrewing
itfromtheadjustableowbafe(Figure3).
Note:Forcertainmodelsofmowerdecks,
removethenut,knob,andwasherifacamlock
isnotpresent.
3.Removetheboltsholdingthebafesinplace
(Figure3).
Note:Savethebafesandhardware.
4.Afterremovingthedischargebafe,installthe
nutsandboltsbackintothemowerdeck(Figure
3).
3
g309824
Figure3
1.Dischargebafe
4
DrillingHolesforG3Mower
Decks
NoPartsRequired
Procedure
1.Checktheholediametersinthelocationsshown
inFigure4.
2.Drilltheholestothespecieddiameterinthe
locationsshowninFigure4.
g010808
Figure4
1.Drillthisholeto3/8ich
diameter
2.Drillthisholeto7/16inch
diameter
4
5
InstallingtheDischarge
andCoverPlate
Partsneededforthisprocedure:
1Dischargeplate
1
Coverplate
2
Carriagebolt(3/8x1-1/4inches)
1
Carriagebolt(5/16x7/8inch)
2
Smallangenut(3/8inch)
1
Flangenut(5/16inch)
2
Largeangenut(3/8inch)
2
Carriagebolt(3/8x1inch)
Procedure
1.Installthedischargeplatetotheoutsideofthe
mountingbracketwith2carriagebolts(3/8x
1-1/4inches)and2smallangenuts(3/8inch)
(Figure5).
2.Installthetabtotheinsideofthemowerdeck
with1carriagebolt(5/16x7/8inch)and1small
angenut(5/16inch)(Figure5).
g010685
Figure5
1.Carriagebolt(3/8x1-1/4
inches)
4.Carriagebolt(5/16x7/8
inch)
2.Dischargeplate
5.Flangenut(5/16inch)
3.Smallangenut(3/8inch)
6.Ensurethetabis
positionedinsidethe
mowerdeck
3.IfyouhavetheslotshowninFigure6,installthe
coverplateusing2carriagebolts(3/8x1inch)
and2largeangenuts(3/8inch)
g010702
Figure6
1.Carriagebolt(3/8x1inch)3.Largeangenut(3/8inch)
2.Coverplate
5
6
InstallingtheBafes
Partsneededforthisprocedure:
1
Leftbafe
1
Centerbafe
1
Rightbafe
7
Smallangenut(3/8inch)
6
Carriagebolt(3/8x1inch)
2
Bolt(3/8x1inch)
1
Largeangenut(3/8inch)
Procedure
Note:Looselyinstallthebafestoalignthebafeswithallholesinthemower(Figure7).
1.Positiontherightbafeintothemower.
2.Looselyinstalltherightbafetothedischargeplatewith1carriagebolt(3/8x1inch)andasmallange
nut(3/8inch)(Figure7).
3.Looselyinstalltherightbafetothetopofthemowerdeckwith1carriagebolt(3/8x1inch)and1
largeangenut(3/8inch)(Figure7).
4.Looselyinstalltherightbafetothemowerdeckwith1carriagebolt(3/8x1inch)and1smallange
nut(3/8inch)(Figure7).
5.Positiontheleftbafeintothemower.
6.Looselyinstalltheleftbafetothetopofthemowerdeckwith1bolt(3/8x1inch)and1smallange
nut(3/8inch)(Figure7).
7.Looselyinstalltheleftbafetothemowerdeckwith2carriagebolts(3/8x1inch)and2smallange
nuts(3/8inch)(Figure7).
8.Positionthecenterbafeintothemower.
9.Looselyinstallthecenterbafetotheleftbafewith1carriagebolt(3/8x1inch)and1smallange
nut(3/8inch)(Figure7).
6
g010688
Figure7
1.Smallangenut(3/8inch)3.Bolt(3/8x1inch)5.Rightbafe
2.Carriagebolt(3/8x1inch)4.Leftbafe6.Largeangenut(3/8inch)
10.Looselyinstallthecenterbafetotherightbafewith1carriagebolt(3/8x1inch)and1smallange
nut(3/8inch)(Figure8).
11.Looselyinstallthecenterbafetothetopofthemowerdeckwith1bolt(3/8x1inch)and1smallange
nut(3/8inch)(Figure8).
g010689
Figure8
GrandStandmowerdeckshown
1.Rightbafe3.Leftbafe5.Bolt(3/8x1inch)
2.Smallangenut(3/8inch)4.Centerbafe6.Carriagebolt(3/8x1inch)
7
7
InstallingtheKickerson
the72-inchMowers
Partsneededforthisprocedure:
2Kickers
4
Carriagebolt(5/16x7/8inch)
4
Locknut(5/16inch)
Procedure
Installandsecurethekickersusing4carriagebolts
(5/16x7/8inch)and4locknuts(5/16inch)asshown
inFigure9.
g016204
Figure9
1.Carriagebolts(5/16x7/8
inch)
2.Kickers
8
TighteningallFasteners
NoPartsRequired
Procedure
1.Tightenallnutsandboltsforthebafes.Refer
toInstallingtheBafessections.
2.ForGrandStandmowers,lowerthemachine,
removetheplasticfromthehydraulictank,and
connectthebattery.
3.ForGrandStandmowers,placethebatteryonto
themachine.
4.Securethebatterywiththeholddownplate,
j-bolts,andlocknuts.
5.First,installthepositive(red)batterycableto
positive(+)batteryterminalwithanut,washer
andbolt.Slidetherubbercoveroverthepost.
6.Theninstallthenegativebatterycableand
groundwiretothenegative(-)batteryterminal
withanut,washerandbolt.Slidetherubber
coveroverthepost.
8
/