Trox EK-JS Installation guide

Brand: Trox

Model: EK-JS

Type: Installation guide

Smoke control damper

EK-JS

Installation and operating manual

Read the instructions prior to performing any task!

according to EN 12101-8, tested to EN 1366-10

Declaration of performance DoP / EK-JS / 001

GB/en

A00000090732, 2, GB/en

Translation of the original

Valid from 01/2022

TROX GmbH

Heinrich-Trox-Platz

47504 Neukirchen-Vluyn, Germany

Germany

Phone: +49 (0) 2845 2020

Fax: +49 (0) 2845 202-265

E-mail: [email protected]

Internet: http://www.troxtechnik.com

01/2022

Smoke control damper EK-JS

General information

About this manual

This operating and installation manual enables oper-

ating or service personnel to correctly install the TROX

product described below and to use it safely and effi-

ciently.

This operating and installation manual is intended for

use by fitting and installation companies, in-house tech-

nicians, technical staff, instructed persons, and qualified

electricians or air conditioning technicians.

It is essential that these individuals read and fully under-

stand this manual before starting any work. The basic

prerequisite for safe working is to comply with the safety

notes and all instructions in this manual.

The local regulations for health and safety at work and

general safety regulations also apply.

This manual must be given to the system owner when

handing over the system. The system owner must

include the manual with the system documentation. The

manual must be kept in a place that is accessible at all

times.

Illustrations in this manual are mainly for information

and may differ from the actual design.

This document, including all illustrations, is protected by

product.

Any use without our consent may be an infringement of

damage.

This applies in particular to:

Publishing content

Copying content

Translating content

Microcopying content

Saving content to electronic systems and editing it

TROX Technical Service

To ensure that your request is processed as quickly as

possible, please keep the following information ready:

Product name

TROX order number

Delivery date

Brief description of the fault

Online www.troxtechnik.com

Phone +49 2845 202-400

Limitation of liability

The information in this manual has been compiled with

reference to the applicable standards and guidelines,

the state of the art, and our expertise and experience of

many years.

The manufacturer does not accept any liability for dam-

ages resulting from:

Non-compliance with this manual

Incorrect use

Operation or handling by untrained individuals

Unauthorised modifications

Technical changes

Use of non-approved replacement parts

The actual scope of delivery may differ from the infor-

mation in this manual for bespoke constructions, addi-

tional order options or as a result of recent technical

changes.

The obligations agreed in the order, the general terms

and conditions, the manufacturer's terms of delivery,

and the legal regulations in effect at the time the con-

tract is signed shall apply.

We reserve the right to make technical changes.

Warranty claims

The provisions of the respective general delivery terms

apply to warranty claims. For purchase orders placed

with TROX GmbH, these are the regulations in section

"Vl. Warranty claims" of the Delivery Terms of TROX

GmbH, see www.trox.de/en/ .

General information

Smoke control damper EK-JS 3

Safety notes

Symbols are used in this manual to alert readers to

areas of potential hazard. Signal words express the

degree of the hazard.

Comply with all safety instructions and proceed carefully

to avoid accidents, injuries and damage to property.

DANGER!

Imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING!

Potentially hazardous situation which, if not avoided,

may result in death or serious injury.

CAUTION!

Potentially hazardous situation which, if not avoided,

may result in minor or moderate injury.

NOTICE!

Potentially hazardous situation which, if not avoided,

may result in property damage.

ENVIRONMENT!

Environmental pollution hazard.

Tips and recommendations

Useful tips and recommendations as well as informa-

tion for efficient and fault-free operation.

Safety notes as part of instructions

Safety notes may refer to individual instructions. In this

case, safety notes will be included in the instructions

and hence facilitate following the instructions. The

above listed signal words will be used.

Example:

1. Loosen the screw.

CAUTION!

Danger of finger entrapment when closing

the lid.

Be careful when closing the lid.

3. Tighten the screw.

Specific safety notes

The following symbols are used in safety notes to alert

you to specific hazards:

Warning signs Type of danger

Warning – danger zone.

General information

Smoke control damper EK-JS4

1 Safety ................................................................ 6

1.1 General safety notes ................................. 6

1.2 Correct use ................................................ 6

1.3 Qualified staff ............................................. 6

2 Technical data .................................................. 7

2.1 General data .............................................. 7

2.2 Dimensions and weight ............................ 11

3 Transport and storage ................................... 13

4 Parts and function ......................................... 14

4.1 Overview .................................................. 14

4.2 Functional description ............................. 14

5 Installation ...................................................... 16

5.1 Installation situations ............................... 16

5.2 Safety notes regarding installation .......... 16

5.3 General installation information ............... 16

5.3.1 High-temperature sealing tape ............. 17

5.4 Sheet steel smoke extract duct ............... 18

5.4.1 On a horizontal duct ............................. 18

5.4.2 In a horizontal duct ............................... 20

5.4.3 At the end of a horizontal duct .............. 22

5.4.4 On a horizontal duct ............................. 24

5.4.5 On a vertical duct ................................. 28

5.4.6 In a vertical duct ................................... 30

5.4.7 At the end of a vertical duct .................. 32

5.5 Solid smoke extract duct ......................... 34

5.5.1 On a vertical solid duct ......................... 34

5.6 Suspending the smoke control damper ... 36

5.6.1 General ................................................. 36

5.6.2 Fixing the unit to the ceiling slab .......... 36

5.6.3 Suspended installation ......................... 36

6 Smoke extract duct and cover grille ............ 37

6.1 Smoke extract ducts ................................ 37

6.2 Cover grilles ............................................. 38

7 Electrical connection .................................... 39

7.1 General safety notes ............................... 39

7.2 Wiring and connection to the central BMS

.................................................................. 39

7.3 Actuators ................................................. 40

7.3.1 B24 ....................................................... 40

7.3.2 B230 ..................................................... 41

7.3.3 B24-SR ................................................. 42

7.4 Actuator with control module ................... 43

7.4.1 TROXNETCOM B24A, B24AM,

B24AS .................................................. 44

7.4.2 B24BKNE ............................................. 45

7.4.3 SLC technology - B24C ........................ 46

7.4.4 B24D and B230D ................................. 47

8 Commissioning/functional test .................... 49

8.1 Commissioning ........................................ 49

8.2 Functional test ......................................... 49

9 Maintenance ................................................... 50

10 Decommissioning, removal and disposal ... 52

11 Flange dimensional drawing ........................ 54

12 Index................................................................ 56

Table of contents

Smoke control damper EK-JS 5

1 Safety

1.1 General safety notes

Sharp edges, sharp corners and thin sheet metal

parts

CAUTION!

Danger of injury from sharp edges, sharp cor-

ners and thin sheet metal parts!

Sharp edges, sharp corners and thin sheet metal

parts may cause cuts or grazes.

– Be careful when carrying out any work.

– Wear protective gloves, safety shoes and a hard

hat.

Electrical voltage

DANGER!

Danger of electric shock! Do not touch any live com-

ponents! Electrical equipment carries a dangerous

electrical voltage.

– Only skilled qualified electricians are allowed to

work on the electrical system.

– Switch off the power supply before working on

any electrical equipment.

1.2 Correct use

Type EK-JS smoke control dampers are used in

smoke and heat exhaust systems to remove smoke

and heat. EK-JS smoke control dampers may be

used with the following systems:

– in pressure differential systems

– mechanical (i.e. powered) smoke exhaust sys-

tems

– natural smoke and heat exhaust systems

– heat exhaust systems

For use in single sections for increased operating

temperatures up to 600 °C.

Permitted for automatic release.

Suitable for use in combined systems (combination

damper) for ventilation.

Suitable for restricting extract air flow rates.

Operation of the smoke control dampers is only per-

mitted in compliance with the Declaration of Per-

formance (DoP) and these installation and operating

instructions.

Modifying the smoke control damper or using

replacement parts that have not been approved by

TROX is not permitted.

Incorrect use

WARNING!

Danger due to incorrect use!

Incorrect use of the smoke control damper can lead

to dangerous situations.

Never use the smoke control damper:

– in areas with potentially explosive atmospheres

– outdoors without sufficient protection against the

effects of weather and outside of temperature

limits

– in atmospheres where chemical reactions,

whether planned or unplanned, may cause

damage to the smoke control damper or lead to

corrosion

1.3 Qualified staff

WARNING!

Danger of injury due to insufficiently qualified

individuals!

Incorrect use may cause considerable injury or

damage to property.

– Only specialist personnel must carry out work.

The following degrees of qualification are required for

the work described in the operating manual:

Skilled qualified electrician

Skilled qualified electricians are individuals who have

sufficient professional or technical training, knowledge

and actual experience to enable them to work on elec-

trical systems, understand any potential hazards related

to the work under consideration, and recognise and

avoid any risks involved.

Specialist personnel

Specialist personnel are individuals who have sufficient

professional or technical training, knowledge and actual

experience to enable them to carry out their assigned

duties, understand any potential hazards related to the

work under consideration, and recognise and avoid any

risks involved.

Safety

Qualified staff

Smoke control damper EK-JS6

2 Technical data

2.1 General data

Nominal sizes B Ï H 100 × 100 – 1250 × 2560 mm

Casing length 200 mm

Flow rate range at maximum face velocity 10 m/s from 360 m³/h to 115,200 m³/h

from 100 l/s to 32,000 l/s

Differential pressure range Pressure level 3, –1500 to 500 Pa

Operating temperature -30 °C...50 °C the temperature should not fall below the dew

point

Upstream velocity

with uniform upstream and downstream flow

≤ 12 m/s, dimensional range

table on page 9

≤ 20 m/s, dimensional range

table on page 10

Note: Technical clarification with TROX required for some

sizes.

Closed damper leakage EN 1751, Class 2

Nominal size B Ï H ≥ 840 x 480: Class 3

Casing leakage EN 1751, Class B

Nominal size B Ï H ≥ 840 x 480: Class C

EC conformity EU Construction Products Regulation no. 305/2011

EN 12101-8 – Smoke and heat control systems –

Smoke control dampers

EN 1366-10 – Fire resistance tests for service installa-

tions – Smoke control dampers

EN 13501-4 – Fire classification of construction products

and building elements – Fire resistance tests on compo-

nents of smoke control

EN 1751 – Ventilation for buildings – Air terminal

devices

Declaration of performance DoP / EK-JS / 001

Technical data

General data

Smoke control damper EK-JS 7

Rating plate

Fig. 1: Smoke control damper rating plate (example)

1 Note regarding the observance of the operating

manual

2 Order number

3 Order code

4 Website from which the verification documents can

be downloaded

5 CE mark

6 The last two digits of the year in which the CE

marking was affixed

7Year of manufacture

8 Manufacturer's address

9 Notified body

10 Regulated characteristics; the fire resistance class

depends on the application and may vary

5.1

‘Installation situations’ on page 16

11 Type

12 No. of the declaration of performance

13 Number of the European standard and year of its

publication

14 QR code to call the documentation

15 Product identification number

Technical data

General data

Smoke control damper EK-JS8

Actuator depending on the size of the smoke control damper at 12 m/s

100

150

200

250

300

360

400

450

520

550

600

680

700

750

840

850

900

950

1000

1050

1100

1150

1200

1250

100

125

150

165

320

480

640

800

960

1120

1280

1440

1600

1760

1920

2080

2240

2400

2560

= 15 Nm BEN, = 25 Nm BEE, = 40 Nm BE, = technical clarification with TROX required

Technical data

General data

Smoke control damper EK-JS 9

Actuator depending on the size of the smoke control damper at 20 m/s

100

150

200

250

300

360

400

450

520

550

600

680

700

750

840

850

900

950

1000

1050

1100

1150

1200

1250

100

125

150

165

320

480

640

800

960

1120

1280

1440

1600

1760

1920

2080

2240

2400

2560

= 15 Nm BEN, = 25 Nm BEE, = 40 Nm BE, = technical clarification with TROX required

Technical data

General data

Smoke control damper EK-JS10

2.2 Dimensions and weight

Fig. 2: EK-JS dimensional drawing

Installation side

Operating side

B Width

H Height

B x H = nominal size = area exposed to the airflow

①Keep area free for accessibility of the actuator

➁Fixing option for control module,

Fixing with self-tapping screws Æ 4.2 x 9.5 mm

(to be provided by others)

Technical data

Dimensions and weight

Smoke control damper EK-JS 11

Dimensions [mm] and total weight incl. actuator [kg]

100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

850

900

950

1000

1050

1100

1150

1200

1250

100 7 8 8 8 9 9 9 10 10 10 11 11 11 11 12 12 12 13 13 13 14 14 14 15

125 8 8 8 9 9 9 10 10 10 11 11 11 11 12 12 12 13 13 13 14 14 14 15 15

150 8 8 9 9 9 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14 15 15 15

165 8 8 9 9 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14 15 15 15 16

320 11 12 13 13 14 15 15 16 17 17 18 19 19 20 21 21 22 23 23 24 25 25

480 13 14 15 16 16 17 18 19 19 20 21 22 22 23 24 25 26 26 27 28 29 29

640 16 16 17 18 19 20 21 21 22 23 24 25 26 27 27 28 29 30 31 32 32 33

800 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37

960 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42

1120 22 23 24 25 27 28 29 30 31 32 33 34 36 37 38 39 40 42 43 44 45 46

1280 24 25 27 28 29 30 32 33 34 35 37 38 39 41 42 43 44 46 47 48 49 51

1440 26 28 29 30 32 33 34 36 37 39 40 41 43 44 45 47 48 50 51 52 54 55

1600 28 30 31 33 34 36 37 39 40 42 43 45 46 48 49 51 52 54 55 57 58 59

1760 31 32 34 35 37 39 40 42 43 45 47 48 50 51 53 54 56 58 59 62 64 66

1920 33 35 36 38 40 41 43 45 47 48 50 52 53 55 57 58 62 63 65 67 68 70

2080 35 37 39 41 42 44 46 48 50 51 53 55 57 58 62 64 65 67 69 71 73 74

2240 37 39 41 43 45 47 49 51 53 54 56 60 62 64 66 67 69 71 73 75 77 79

2400 40 42 44 46 48 50 52 54 56 59 61 63 65 67 69 71 73 75 77 79 81 83

2560 42 44 46 48 50 52 54 57 60 62 65 67 69 71 73 75 77 79 81 84 86 88

Technical data

Dimensions and weight

Smoke control damper EK-JS12

3 Transport and storage

Delivery check

Check delivered items immediately after arrival for

transport damage and completeness. In case of any

damage or an incomplete shipment, contact the ship-

ping company and your supplier immediately.

A complete shipment includes:

Smoke control damper(s)

– Attachments/accessories, if any

Installation and operating manual (one per ship-

ment)

Fixing and installation material

Fixing and installation material is not part of the

supply package (unless stated otherwise), but has to

be provided by others; it has to be suitable for the

installation situation.

Transport on site

If possible, take the product in its transport packaging

up to the installation location.

Bearing

For temporary storage please note:

Remove any plastic wrapping.

Protect the product from dust and contamination.

Store the product in a dry place and away from

direct sunlight.

Do not expose the unit to the effects of weather (not

even in its packaging).

Storage temperature: -30 °C to 50 °C, no condensa-

tion.

Packaging

Properly dispose of packaging material.

Transport and storage

Smoke control damper EK-JS 13

4 Parts and function

4.1 Overview

Fig. 3: Smoke control damper EK-JS

1 Enclosure

2 Linkage cover (cut open)

3 Linkage

4 Actuator

5 Rating plate

6 Side seal

7 Damper blades

8 Damper blade profiled seal

4.2 Functional description

Smoke control dampers of the EK-JS series are used in

smoke control systems and serve, on the one hand, to

remove smoke gases and thermal energy and, on the

other hand, to allow fresh air to flow into the area to be

kept smoke-free.

The EK-JS is used in pressurised ventilation systems to

keep smoke out of

safety stairwells and their vestibules

Fire brigade lift shafts

Escape tunnels

The EK-JS is intended for use in single sections.

It is allowed to be used in combined ventilation/smoke

extract systems as a combination damper for smoke

extraction as well as for restricting extract air flow rates.

Regular maintenance of the smoke control damper is

required to ensure its functional reliability

9 ‘Mainte-

nance’ on page 50 .

Smoke extract

Fig. 4: Smoke extract system

①EK-JZ or EK2-EU in solid shaft wall

②EK-JZ or EK2-EU in solid wall or duct

③EK-JZ or EK2-EU on solid shaft wall

④EK-JZ or EK2-EU on a vertical smoke extract duct

(shaft)

⑤EK-JZ or EK2-EU on a horizontal smoke extract

duct

⑥EK-JS in a horizontal smoke extract duct

⑦EK-JS at the end of a horizontal smoke extract duct

⑧EK-JS, EK-JZ or EK2-EU as additional supply air

inlet

⑨Cover grilles

Smoke control dampers are completely closed during

normal operation. In smoke extraction mode, the smoke

control dampers in the affected fire compartment are

opened to extract smoke from it. All other smoke control

dampers remain closed.

In the event of a fire, smoke control dampers that are

used as additional supply air inlets in the affected fire

compartment also open so that smoke can be extracted.

To ensure the creation of a layer that is nearly free from

smoke, smoke control dampers used as additional

supply air inlets should be installed near the ground.

The control input signal for the actuator may come from

a duct smoke detector or from the central fire alarm

system. Using cables with specific circuit integrity for the

supply voltage ensures that the actuator is supplied with

voltage even in the event of a fire and hence that its

function and the communication are maintained.

Parts and function

Functional description

Smoke control damper EK-JS14

Supply air and smoke extraction in ventilation sys-

tems

When authorised by building authorities or authorised

bodies, smoke extract and supply air applications as

well as ventilation can be enabled in combined systems

with smoke control dampers. Depending on the system

layout, the damper blade can be fully opened, fully

closed or in the intermediate position. Depending on

where the dampers are installed, country-specific regu-

lations may apply to ventilation applications.

Parts and function

Functional description

Smoke control damper EK-JS 15

Supporting con-

struction

Construction Installation loca-

tion

Installa-

tion type

Performance

level

Installa-

tion

informa-

tion

Horizontal sheet

steel smoke extract

duct

Sheet steel smoke extract

duct tested according to

EN 1366-9

Operating temperature up to

600 °C

on a horizontal

duct

E600 120

(ved, i↔o) S

in a horizontal

duct

at the end of a

horizontal duct

on top of a hori-

zontal duct

E600 120

(hod, i↔o) S

Vertical sheet steel

smoke extract duct

(horizontal sheet

steel smoke extract

duct with height

offset)

on a vertical duct E600 120

(ved, i↔o) S

in a vertical duct E600 120

(hod, i↔o) S

at the end of a

vertical duct

Vertical solid

smoke extract

ducts

Operating temperature up to

600 °C on a vertical duct E600 120

(ved, i↔o) S

LE = As specified for the duct

5.2 Safety notes regarding installation

Sharp edges, sharp corners and thin sheet metal

parts

CAUTION!

Danger of injury from sharp edges, sharp cor-

ners and thin sheet metal parts!

Sharp edges, sharp corners and thin sheet metal

parts may cause cuts or grazes.

– Be careful when carrying out any work.

– Wear protective gloves, safety shoes and a hard

hat.

5.3 General installation information

NOTICE!

Be careful to not damage the smoke control

damper

– Protect the smoke control damper from contami-

nation and damage.

– Cover the flange openings and the actuator (e.g.

with plastic) to protect them from mortar and

dripping water.

Please note:

Install the smoke control damper without torsion

(horizontal/vertical).

Make sure that no loads are imposed on the casing

as this may impair the function of the smoke control

damper.

Smoke control damper and electric actuator must

remain accessible for maintenance.

Installation

General installation information

5 Installation

5.1 Installation situations

The table lists the various installation types of EK-JS smoke control dampers; for details on the performance level

see the declaration of performance.

Installation locations described here may be combined with other installation location characteristics. For example, a

smoke control damper may be installed on a vertical smoke extract duct where a horizontal smoke extract duct

branches off.

Smoke control damper EK-JS16

Installation position

Fig. 5: EK-JS installation position

1 Horizontal smoke extract duct

2 Vertical smoke extract duct (horizontal)

3 Solid smoke extract duct

The EK-JS smoke control damper is only allowed to be

installed with the installation position horizontal or lying

down.

The position of the actuator is not critical but it must

remain accessible for maintenance.

5.3.1 High-temperature sealing tape

High-temperature sealing tape is used to seal between

the flange of the smoke control damper and the flange

of the sheet steel smoke extract duct and is available as

an accessory (accessories 17 and 19)

Installation

General installation information > High-temperature sealing tape

Smoke control damper EK-JS 17

5.4 Sheet steel smoke extract duct

5.4.1 On a horizontal duct

Fig. 6: Installation on a horizontal smoke extract duct

①EK-JS

②Suspension system

5.6 ‘Suspending the

smoke control damper’ on page 36

③Sheet steel duct for increased operating tempera-

tures

④Hexagon bolts M8 with 2 washers and nuts (to be

provided by others)

⑤Duct clips or self-tapping screws Æ 5.5 x 22 mm (to

be provided by others)

⑥HT sealing tape (accessories or to be provided by

others)

* Duct clips not shown

** Hexagon bolts M8 with 2 washers and nut not

shown

Classification:

E600120 (ved- i <-> o) S1500 Cmod AA single

Installation

Sheet steel smoke extract duct > On a horizontal duct

Smoke control damper EK-JS18

Personnel:

Specialist personnel

Requirements:

Sheet steel duct for increased operating tempera-

tures

The actuator must remain accessible for mainte-

nance work after installation

1. Manufacture sheet steel duct ➂ and cut to length

according to manufacturer's instructions.

2. Apply HT sealing tape ➅ to the flange of the

smoke control damper ➀ for sealing.

3. Manufacture suspension ➁ for smoke control

damper

5.6 ‘Suspending the smoke control

damper’ on page 36 .

4. Screw smoke control damper to the sheet steel

duct with hexagon bolts, washers and nuts ➃.

5. In addition, connect the smoke control damper

with duct clips ➄ or alternatively self-tapping

screws

Chapter 6.1 ‘Smoke extract ducts’

on page 37 .

Installation

Sheet steel smoke extract duct > On a horizontal duct

Smoke control damper EK-JS 19

5.4.2 In a horizontal duct

Fig. 7: Installation in a horizontal smoke extract duct

①EK-JS

②Suspension system

5.6 ‘Suspending the

smoke control damper’ on page 36

③Sheet steel duct for increased operating tempera-

tures

④Hexagon bolts M8 with 2 washers and nuts (to be

provided by others)

⑤Duct clips or self-tapping screws Æ 5.5 x 22 mm (to

be provided by others)

⑥HT sealing tape (accessories or to be provided by

others)

* Duct clips not shown

** Hexagon bolts M8 with 2 washers and nut not

shown

Classification:

E600120 (ved- i <-> o) S1500 Cmod AA single

Installation

Sheet steel smoke extract duct > In a horizontal duct

Smoke control damper EK-JS20

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