3 Bentone
Table of contents
1. General Information __________________________________ 4
2. Technical data _______________________________________ 7
2.1 Dimensions BG 800 _______________________________ 7
2.2 Capacity range ___________________________________ 8
2.3 Appliance categories ______________________________ 8
2.4 Working field _____________________________________ 9
2.5 Electric Specification EN 60335-2-102 _______________ 9
2.6 Description ______________________________________ 10
3. General instructions _________________________________ 11
3.1 General instructions ______________________________ 11
3.2 Installation and maintenance instructions ____________ 11
3.3 Instructions _____________________________________ 11
3.4 Inspection and maintenance _______________________ 11
3.5 Start up ________________________________________ 11
3.6 Commissioning of installation ______________________ 11
4. Installation _________________________________________ 12
4.1 Delivery check ___________________________________ 12
4.2 Preparations for installation ________________________ 12
4.3 Gas supply ______________________________________ 12
4.4 Electric connection _______________________________ 12
4.5 Setting brake plate and air flow _____________________ 12
4.6 Handling and lifting instruction _____________________ 13
4.7 Mounting on the boiler ____________________________ 14
4.8 Inspection of gas nozzle before commissioning _______ 15
4.9 Leakage control _________________________________ 16
4.10 Gas nozzle ______________________________________ 17
4.11 Setting Damper motor, modulating operation ________ 18
5. Setting the burner ___________________________________ 19
5.1 Setting the air pressure switch _____________________ 19
5.2 Setting the min. gas pressure switch ________________ 20
5.3 Skeleton diagrams _______________________________ 21
5.4 MB-VEF BO1, 415 - 425 __________________________ 22
5.5 Recommended excess air when using default setting __ 25
5.6 Determining the gas quantity for the system __________ 25
5.7 Calculating the quantity of gas supplied _____________ 27
6. Service _____________________________________________ 28
6.1 Servicing the combustion assembly _________________ 28
6.2 Servicing air dampers _____________________________ 29
6.3 Replacement of damper motor, air __________________ 30
6.4 Vibration ________________________________________ 31
6.5 Flame monitoring and ionisation current check ________ 32
6.6 UV-5 detector ___________________________________ 32
7. Handing over of the installation _______________________ 33
8. Fault location, functional troubles _____________________ 33
9. Electric equipment __________________________________ 34
9.1 Safety system ___________________________________ 34
9.2 Wiring diagram BP _______________________________ 35
9.3 List of components _______________________________ 36
10. Control __________________________________________ 37
10.1 Technical data ___________________________________ 37
10.2 LED indicator lamps ______________________________ 37
10.3 Explanation of the different sequence modes _________ 38
10.4 BurnerPro LED fault/lock code table ________________ 39
10.5 Leakage control Dungs VPS 504 ___________________ 42
11. Troubleshooting __________________________________ 44
12. JUMO dTRON 316 ________________________________ 47
13. Preface __________________________________________ 48
14. Identifying the instrument version __________________ 49
15. Mounting _________________________________________ 50
15.1 Preparation _____________________________________ 50
15.2 Fitting in position, Type 703042/43/44 _______________ 50
15.3 Fitting in position, Type 703041 ____________________ 50
16. Electrical connection ______________________________ 51
16.1 Connection diagram for Type 703041 _______________ 51
16.2 Connection diagram for Type 703042/43/44 _________ 52
17. Displays and keys _________________________________ 53
18. Operation ________________________________________ 54
18.1 Level concept ___________________________________ 54
18.2 Level inhibit _____________________________________ 54
18.3 Entering times ___________________________________ 55
18.4 Operation of the fixed-setpoint controller _____________ 55
18.5 Operation of the program controller _________________ 56
18.6 Operator level „OPr“ _____________________________ 57
19. Parameter level „PArA“ ___________________________ 57
20. Configuration level „ConF“ ________________________ 58
20.1 Analog inputs “InP” _______________________________ 58
21. 9 Configuration level „ConF“ _______________________ 59
21.1 Controller „Cntr“ _________________________________ 59
21.2 Generator „Pro“ __________________________________ 59
21.3 Utgångar „OutP“ _________________________________ 60
21.4 Display „diSP“ ___________________________________ 60
22. Autotuning _______________________________________ 61
23. Alarms ___________________________________________ 61
24. General instructions for gasburners _________________ 63