BendPak XPR-10TS Operating instructions

1

INSTALLATION AND OPERATION MANUAL

RECEIVING

The shipment should be thoroughly inspected as soon as it

is received. The signed Bill of Lading is acknowledgement

by the shipping carrier as receipt of this product as listed

in your invoice as being in a good condition of shipment. If

any of these goods listed on this Bill of Lading are missing

or damaged, do not accept goods until the shipping carrier

makes a notation on the freight bill of the missing or

damaged goods. Do this for your own protection.

BE SAFE

Your new lift was designed and built with safety in mind.

However, your overall safety can be increased with proper

training and thoughtful operation on the part of the operator.

DO NOT operate or repair this equipment without reading

this manual and the important safety instructions shown

inside. Keep this operation manual near the lift at all times.

Make sure that ALL USERS read and understand this

manual.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

www.bendpak.com

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION

AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND THE

FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL

OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY

CAUSE INJURY OR DEATH.

MAN REV A 09-06-2016

P/N 5900951

10,000 LB /4536 KG CAPACITY

SURFACE MOUNTED TWO-POST LIFTS

MODELS:

XPR-10S

XPR-10S-LP

XPR-10S-168

XPR-10S-168-LP

XPR-10TS

XPR-10TS-168

XPR-10AS

XPR-10AS-LP

XPR-10AS-168

XPR-10AS-168-LP

400V 50Hz SUPPLY DETAILS ARE

INCLUDED WITH ELECTRICAL

CONTROL BOX. DISREGARD SUPPLY

WIRING DETAILS IN THIS MANUAL

EUROPEAN USERS

ORIGINAL INSTRUCTIONS IN

ENGLISH LANGUAGE

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual.

Symmetrical

model shown

.

2

10,000 LB / 4536 KG CAPACITY SURFACE MOUNTED

TWO-POST AUTO LIFTS

This instruction manual has been prepared especially for you.

Your new lift is the product of over 40 years of continuous research, testing and development;

it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS

RECORD HERE THE LIFT AND POWER UNIT INFORMATION

WHICH IS LOCATED ON THE

SERIAL NUMBER DATA PLATES ON THE LIFT AND

ON THE POWER UNIT

Power Unit Model # _____________

Power Unit Date Of Mfg. _____________

Power Unit Serial # _____________

Max Operating Pressure __2,650 PSI

This information is required when

calling for parts or warranty issues.

PRODUCT WARRANTY

Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your

new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit:

http:/ / www.bendpak.com/ support/ warranty/

What is not covered under this warranty:

a. Any failure that results from Purchaser’s abuse, neglect or failure to operate, maintain or service product in

accordance with instructions provided in the owner’s manual(s) supplied.

b. Any damage caused by overloading lift beyond rated capacity.

c. Items or service normally required to maintain the product, i.e. lubricants, oil, etc.

d. Items considered general wear parts such as rubber pads, lifting cables, etc. unless wear or failure is a direct result

of manufacturer defect due to material and/or workmanship.

e. Any component damaged in shipment or any failure caused by installing or operating lift under conditions not in

accordance with installation and operation guidelines or damaged by contact with tools or surroundings.

f. Motor or pump failure caused by rain, excessive humidity, corrosive environments or other contaminants.

g. Rusted components due to improper maintenance or corrosive environments.

h. Cosmetic defects that do not interfere with product functionality.

i. Damage due to incorrect voltage or improper wiring.

j. Any incidental, indirect, or consequential loss, damage or expense that may result from any defect, failure or

malfunction of BendPak Inc. product.

k. All electrical components (excluding power unit) are guaranteed for one year against defects in workmanship and/or

materials when the lift is installed and used according to specifications.

Santa Paula, CA USA

www.bendpak.com

MODEL NUMBER

LIFT CAPACITY

SERIAL NUMBER

DESCRIPTION

VOLTAGE

DANGER!

Disconnect Power

Before Servicing

WARRANTY VOID IF DATA PLATE IS REMOVED

PN 5905950

110-240VAC, 50-60 Hz, 1 Ph 380-415VAC, 50-60 Hz, 3 Ph

208-240VAC, 50-60 Hz, 1 Ph 208-440VAC, 50-60 Hz, 3 Ph

DATE OF MFG.

NOTE:

Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however,

possible product updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves

the right to change specications without incurring any obligation for equipment previously or subsequently sold.

Not responsible for typographical errors.

3

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been

trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting

tools such as forklift or cranes. Stay clear of any moving

parts that can fall and cause injury. These instructions

must be followed to insure proper installation and

operation of your lift. Failure to comply with these

instructions can result in serious bodily harm and void

product warranty. Manufacturer will assume no liability for

loss or damage of any kind, expressed or implied

resulting from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL

PRIOR TO INSTALLATION

DEFINITIONS OF

HAZARD LEVELS

Identify the hazard levels used in this manual with the

following definitions and signal words:

Watch for this symbol: It Means: Immediate hazards

which will result in severe personal injury or death.

Watch for this symbol: It Means: Hazards or unsafe

practices which could result in severe personal

injury or death.

Watch for this symbol. It Means: Hazards or unsafe

practices which may result in minor personal injury,

product or property damage.

OWNER’S RESPONSIBILITY

To maintain the lift and user safety, the responsibility of

the owner is to read and follow these instructions:

t Follow all installation and operation instructions.

t Make sure installation conforms to all applicable Local,

State, and Federal Codes, Rules, and Regulations;

such as State and Federal OSHA Regulations and

Electrical Codes.

t Carefully check the lift for correct initial function.

t Read and follow the safety instructions. Keep them

readily available for machine operators.

t Make certain all operators are properly trained, know

how to safely and correctly operate the unit, and are

properly supervised.

t Allow unit operation only with all parts in place and

operating safely.

t Carefully inspect the unit on a regular basis and

perform all maintenance as required.

t Service and maintain the unit only with authorized or

approved replacement parts.

t Keep all instructions permanently with the unit and

all decals on the unit clean and visible.

BEFORE YOU BEGIN

Receiving:

The shipment should be thoroughly inspected as soon as it

is received. The signed bill of lading is acknowledgement by

the carrier of receipt in good condition of shipment covered

by your invoice. If any of the goods called for on this bill of

lading are shorted or damaged, do not accept them until the

carrier makes a notation on the freight bill of the shorted or

damaged goods. Do this for your own protection.

NOTIFY THE CARRIER AT ONCE if any hidden loss or

damage is discovered after receipt and request the carrier

to make an inspection. If the carrier will not do so, prepare

a signed statement to the effect that you have notified the

carrier (on a specific date) and that the carrier has failed to

comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE

AFTER YOU HAVE GIVEN THE CARRIER A CLEAR

RECEIPT. File your claim with the carrier promptly. Support

your claim with copies of the bill of lading, freight bill,

invoice, and photographs, if available. Our willingness to

assist in helping you process your claim does not make

BendPak responsible for collection of claims or

replacement of lost or damaged materials.

4

TABLE OF CONTENTS

Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Denitions of Hazard Levels . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Owner’s Responsibility . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installer/Operator Agreement/ Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 1 / Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 2 / Floor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Concrete Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Assembly View / Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Floor Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 11

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 13

Step 3 / Post Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 - 15

Equalizer Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hose Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Step 4 / Site Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Step 5 / Installing Power Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 - 19

Step 6 / Installing Off Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Step 7 / Mounting The Overhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 - 20

Step 8 / Mounting The Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21

Step 9 / Installing the Safeties and Safety Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 - 22

Step 10 / Installing Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Step 11 / Routing the Equalizer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 24

Step 12 / Installing Overhead Microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 25

Step 13 / Installing Power Unit Hose Assembly and Power Side Safety Cover . . . . . . . . . . . . . . . . . . . 25 - 26

Step 14 / Installing the Lift Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 - 27

Carriage Stop Bolt Installation Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 - 29

Step 15 / Power Unit Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 - 32

Step 16 / Lift Start Up Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Post Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Step 17 / Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Step 18 / Bleeding the Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Optional Equipment Installation / Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 - 36

Step 19 / Operation/ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 - 47

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 51

Torque Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Installation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Part Number Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 - 73

CE Certicate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

55

INSTALLER / OPERATOR

PLEASE READ AND FULLY

UNDERSTAND.

BY PROCEEDING YOU AGREE TO

THE FOLLOWING:

t I have visually inspected the site where the lift is to be

installed and verified the concrete to be in good

condition and free of cracks or other defects. I understand

that installing a lift on cracked or defective concrete could

cause lift failure resulting in personal injury or death.

t I understand that a level floor is required for proper

installation and level lifting.

t I understand that I am responsible if my floor is of

questionable slope and that I will be responsible for all

charges related to pouring a new level concrete slab if

required and any charges.

t I understand that the lifts are supplied with concrete

fasteners meeting the criteria of the American National

Standard “Automotive Lifts - Safety Requirements for

Construction, Testing, and Validation” ANSI/ALI ALCTV-

2011, and that I will be responsible for all charges related

to any special regional structural and/or seismic anchor-

ing requirements specified by any other agencies and/or

codes such as the Uniform Building Code (UBC) and/or

International Building Code (IBC).

t I will assume full responsibility for the concrete floor

and condition thereof, now or later, where the above

equipment model(s) are to be installed. Failure to follow

danger, warning, and caution instructions may lead to

serious personal injury or death to operator or bystander

or damage to property.

t I understand that Bendpak lifts are designed to be

installed in indoor locations only. Failure to follow

installation instructions may lead to serious personal

injury or death to operator or bystander or damage to

property or lift.

Failure to follow danger, warning, and caution

instructions may lead to serious personal injury or death

to operator or bystander or damage to property.

Please read entire manual prior to installation.

Do not operate this machine until you read and

understand all the dangers, warnings and cautions

in this manual.

For additional copies

or further information, contact:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.

Santa Paula, CA. 93060

1-805-933-9970

www.bendpak.com

INSTALLER / OPERATOR

PROTECTIVE EQUIPMENT

Personal protective equipment helps makes installation

and operation safer, however, it does not take the place

of safe operating practices. Always wear durable work

clothing during any installation and/or service activity.

Shop aprons or shop coats may also be worn, however,

loose fitting clothing should be avoided. Tight fitting

leather gloves are recommended to protect technician

hands when handling parts. Sturdy leather work shoes

with steel toes and oil resistant soles should be used by

all service personnel to help prevent injury during typical

installation and operation activities.

Eye protection is essential during

installation and operation activities.

Safety glasses with side shields,

goggles, or face shields are acceptable.

Back belts provide support during lifting

activities and are also helpful in

providing worker protection. Consideration should also be

given to the use of hearing protection if service activity is

performed in an enclosed area or if noise levels are high.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED

COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS

AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN

THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

66

INTRODUCTION

1. Read and understand all instructions and all safety

warnings before operating lift.

2. Care must be taken as burns can occur from touching

hot parts.

3. Do not operate equipment with a damaged cord or if the

equipment has been dropped or damaged until it has been

examined by a qualied service person.

4. Do not let a cord hang over the edge of the table, bench,

or counter or come in contact with hot manifolds or moving

fan blades.

5. If an extension cord is necessary, a cord with a current

rating equal to or more than that of the equipment should be

used. Cords rated for less current than the equipment may

overheat. Care should be taken to arrange the cord so that it

will not be tripped over or pulled.

6. Always unplug equipment from electrical outlet when not

in use. Never use the cord to pull the plug from the outlet.

Grasp plug and pull to disconnect.

7. Let equipment cool completely before putting away. Loop

cord loosely around equipment when storing.

8. To reduce the risk of re, do not operate equipment in the

vicinity of open containers of ammable liquids (gasoline).

9. Adequate ventilation should be provided when working

on operating internal combustion engines.

10. Keep hair, loose clothing, ngers, and all parts of body

away from moving parts. Keep feet clear of lift when lowering.

Avoid pinch points.

11. DANGER! To reduce the risk of

electric shock, do not use on wet surfaces

or expose to rain. The power unit used on

this lift contains high voltage. Disconnect

power at the receptacle or at the circuit

breaker switch before performing any elec-

trical repairs. Secure plug so that it cannot

be accidentally plugged in during service, or

mark circuit breaker switch so that it cannot

be accidentally switched on during service.

12. Use only as described in this manual.

Use only manufacturer’s recommended attachments.

13. ALWAYS WEAR SAFETY GLASSES. Everyday

eyeglasses only have impact resistant lenses, they are not

safety glasses.

14. Consider work environment. Keep work area clean.

Cluttered work areas invite injuries. Keep areas well lit.

15. Guard against electric shock. This lift must be grounded

while in use to protect operator from electric shock. Never

connect the green power cord wire to a live terminal. This is

for ground only.

16. Only trained operators should operate this lift. All

non-trained personnel should be kept away from the work

area. Never let non-trained personnel come in contact with,

or operate lift.

17. DO NOT override self-closing lift controls.

18. Clear area if vehicle is in danger of falling.

19. ALWAYS make sure the safeties are engaged before

attempting to work on or near a vehicle.

21. WARNING! RISK OF EXPLOSION. This

equipment has internal arcing or sparking

parts which should not be exposed to am-

mable vapors. This machine should not be

located in a recessed area or below oor

level.

22. MAINTAIN WITH CARE. Keep lift clean for better and

safer performance. Follow manual for proper lubrication and

maintenance instructions. Keep control handles and/or

buttons dry, clean and free from grease and oil.

23. Check for damaged parts. Check for alignment of

moving parts, breakage of parts or any condition that may

affect operation of lift. Do not use lift if any component is

broken or damaged.

24. NEVER remove safety related components from the lift.

Do not use lift if safety related components are missing or

damaged.

23. STAY ALERT. Use common sense and watch what you

are doing. Remember, SAFETY FIRST.

SAVE THESE INSTRUCTIONS

1. Carefully remove the crating and packing

materials. CAUTION! Be careful when cutting steel

banding material as items may become loose and fall

causing personal harm or injury.

2. Check the voltage, phase and proper amperage

requirements for the motor shown on the motor plate.

Wiring should be performed by a certied electrician only.

IMPORTANT SAFETY INSTRUCTIONS

Read these safety instructions entirely

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting tools such as forklift or cranes.

Stay clear of any moving parts that can fall and cause injury.

77

STEP 1

(Selecting Site)

Before installing your new lift, check the following.

1. LIFT LOCATION: Always use architect’s plans when

available. Check layout dimension against oor plan

requirements making sure that adequate space is

available.

2. OVERHEAD OBSTRUCTIONS: The area where the

lift will be located should be free of overhead obstructions

such as heaters, building supports, electrical lines etc.

3. DEFECTIVE FLOOR: Visually inspect the site where

the lift is to be installed and check for cracked or defective

concrete.

4. Lift is designed for INDOOR INSTALLATION ONLY.

Outdoor use permitted only if covered and dry. Always fol-

low warnings illustrated on equipment labels.

STEP 2

(Floor Requirements)

This lift must be installed on a solid level concrete oor

with no more than 3°s of slope. Failure to do so could

cause personal injury or death.

A level oor is suggested for proper use and installation

and level lifting. If a oor is of questionable slope, consider

a survey of the site and/or the possibility of pouring a new

level concrete slab.

t DO NOT install or use this lift on any asphalt surface

or any surface other than concrete.

t DO NOT install or use this lift on expansion seams

or on cracked or defective concrete.

t DO NOT install or use this lift on a second / elevated

oor without rst consulting a building architect.

LIFT MODEL CONCRETE REQUIREMENTS

XPR-10S/10AS SERIES 4” Min. Thickness / 3,000 PSI

ALL MODELS MUST BE INSTALLED ON 3000 PSI

CONCRETE ONLY CONFORMING TO THE

MINIMUM REQUIREMENTS SHOWN ABOVE.

NEW CONCRETE MUST BE ADEQUATELY CURED

FOR A MINIMUM OF 28 DAYS.

IMPORTANT NOTICE

THESE INSTRUCTIONS MUST BE FOLLOWED TO INSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY HARM AND VOID PRODUCT

WARRANTY. MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY KIND, EXPRESSED OR

IMPLIED, RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION

t Rotary Hammer Drill or Similar

t 3/4” Masonry Bit

t Hammer

t 4 Foot Level

t Open-End Wrench Set: SAE/Metric

t Socket And Ratchet Set: SAE/Metric

t Hex-Key / Allen Wrench Set

t Large Crescent Wrench

t Large Pipe Wrench

t Crow Bar

t Chalk Line

t Medium Flat Screwdriver

t Tape Measure: 25 Foot Minimum

t Needle Nose Pliers

TOOLS REQUIRED

IMPORTANT NOTE

BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the

American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI

ALCTV-2011. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specied

by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC).

CONCRETE SPECIFICATIONS

88

When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury. Prior

to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device.

PARTS INVENTORY

Be sure to take a complete inventory of parts prior to beginning installation.

Description Qty

Overhead Assembly 1

Front Lift Arm Assembly 2

Rear Lift Arm Assembly 2

Off Side Post with Carriage Assembly 1

Power Side Post with Carriage Assembly 1

Hydraulic Cylinder 2

Parts Box (Packing List Enclosed) 1

Parts Bag (Packaged in Part Box) 1

Hydraulic Power Unit 1

Overhead

Assembly

Off Side Post

Assembly

Post Extension

Weldments

Power Side Post

Assembly

Hydraulic

Power Unit

Telescoping

Screw Pad

Front and Rear

Arm Assemblies

Stacking Pad

Adapters

9

FLOOR PLAN

MODEL XPR-10S XPR-10TS XPR-10S-LP

Lifting Capacity 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg.

Max Capacity/ Front Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

Max Capacity/ Rear Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

A- Height Overall(*): 145" / 3683mm. (*) 145” / 3683mm. (*) 145” / 3683mm. (*)

B -Width Overall -NARROW CONFIGURATION 132" / 3353mm. 132" / 3353mm. 132" / 3353mm.

B -Width Overall -WIDE CONFIGURATION 145" / 3683mm. 145" / 3683mm. 145" / 3683mm.

D- Floor to Overhead Switch: 141" / 3581mm. (*) 141" / 3532mm. (*) 141” / 3532mm.(*)

F -Reach (Front Arm Min.): 27-1/2" / 698mm. 27-1/2” / 698mm. 28-1/2” / 724mm

G -Reach (Front Arm Max.): 51-1/2" / 1308mm. 51-1/2” / 1308mm. 47-1/2" / 1206mm.

H- Reach (Rear Arm Min.): 34" / 863mm. 27-1/2” / 698mm. 28-1/2" / 698mm.

I- Reach (Rear Arm Max.): 54-1/2" / 1384mm. 51-1/2" / 1308mm. 47-1/2" / 1206mm.

J- Min. Pad Height:

4.25" - 6-3/4” / 102mm 4.25 - 6-3/4" / 102mm. 4.25 - 6-3/4” / 102mm.

Screw Pad Adjustment 2” / 51mm 2” / 51mm 2” / 51mm

K- Rise: 69" / 1753mm. 69" / 1753mm. 69" / 1753mm.

L -Max Lift Height (Pad Only):

73"- 75”/1854mm-1905mm 73”- 75”/1854mm-1905mm

73”-75”/1854mm-1905mm

M - Max Lift Height (3" Adapter):

75.5”-77.5”/1917mm-1968 75.5”-77.5”/1917mm-1968 75.5”-77.5”/1917mm-1968

Standard Motor(**) 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph.

Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds

Max Load Per Arm: 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg.

Emission sound pressure at Operator Position < 70 dB(A)

* An optional bolt-on top extension for columns raises the overhead bar an additional 24”. Must be ordered from factory at time of order.

** Special Voltages Available Upon Request

The design, material and specications are subject to change without notice.

10

FLOOR PLAN

MODEL XPR-10S-168 XPR-10TS-168 XPR-10S-168-LP

Lifting Capacity 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg.

Max Capacity/ Front Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

Max Capacity/ Rear Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

A- Height Overall(*): 169" / 4293mm. 169” / 4293mm. 169” / 4293mm.

B -Width Overall -NARROW CONFIGURATION 132" / 3353mm. 132" / 3353mm. 132" / 3353mm.

B -Width Overall -WIDE CONFIGURATION 145" / 3683mm. 145" / 3683mm. 145" / 3683mm.

D- Floor to Overhead Switch: 165" / 4191mm. 165” / 4191mm.(*) 165” / 4191mm.(*)

F -Reach (Front Arm Min.): 27-1/2" / 698mm. 27-1/2” / 698mm. 28-1/2” / 724mm.

G -Reach (Front Arm Max.): 51-1/2" / 1308mm. 51-1/2” / 1308mm. 47-1/2" / 1206mm.

H- Reach (Rear Arm Min.): 34" / 863mm. 27-1/2" / 698mm. 28-1/2" / 724mm.

I- Reach (Rear Arm Max.): 54-1/2" / 1384mm. 51-1/2" / 1308mm. 47-1/2" / 1206mm.

J- Min. Pad Height: 4" / 102mm. 4" / 102mm. 4-1/4" / 110mm.

K- Rise: 69" / 1753mm. 69" / 1753mm. 69" / 1753mm.

L -Max Lift Height (Pad Only):

73”- 75”/1854mm-1905mm 73”- 75”/1854mm-1905mm 73”- 75”/1854mm-1905mm

M - Max Lift Height (6" Adapter):

75.5”-77.5”/1917mm-1968 75.5”-77.5”/1917mm-1968 75.5”-77.5”/1917mm-1968

Standard Motor(**) 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph.

Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds

Max Load Per Arm: 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg.

Emission sound pressure at Operator Position < 70 dB(A)

* An optional bolt-on extension for columns raises the overhead bar an additional 24”. Must be ordered from factory at time of order.

** Special Voltages Available Upon Request.

The design, material and specications are subject to change without notice.

11

FLOOR PLAN

MODEL XPR-10AS XPR-10AS-168 XPR-10AS-LP XPR-10AS-168-LP

Lifting Capacity

10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg.

Max Capacity/ Front Axle

5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

Max Capacity/ Rear Axle

5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

A- Height Overall:

145" / 3683 mm. (*) 169" / 4293mm. 145" / 3683mm. (*) 169” / 4293mm.

B -Width Overall -NARROW

CONFIGURATION

137" / 3480mm. 137" / 3480mm. 137" / 3480mm. 137" / 3480mm.

B -Width Overall -WIDE CONFIGURATION

145" / 3683mm. 145" / 3683mm. 145" / 3683mm. 145" / 3683mm.

D- Floor to Overhead Switch:

141" / 3581mm. (*) 165" / 4191mm. 141" / 3581mm. (*) 165" / 4191mm.(*)

F -Reach (Front Arm Min.):

23-1/2" / 597mm. 23-1/2" / 597mm.

23-1/2” / 597mm. 23-1/2" / 597mm.

G -Reach (Front Arm Max.):

45-1/2" / 1156mm. 45-1/2” / 1156mm.

38-1/2" / 978mm. 38-1/2" / 978mm.

H- Reach (Rear Arm Min.):

42-1/2" / 1079mm. 42-1/2” / 1079mm. 34-1/2" / 876mm. 34-1/2" / 876mm.

I- Reach (Rear Arm Max.):

60" / 1524mm. 60" / 1524mm. 54-1/2" / 1384mm. 54-1/2" / 1384mm.

J- Min. Pad Height:

4" / 102mm. 4" / 102mm.

Screw Pad Adjustment

2” / 51mm. 2” / 51mm.

K- Rise:

69" / 1753mm. 69" / 1753mm.

L -Max Lift Height (Pad Only):

73”-75”/ 1854-1905mm. 73”-75”/ 1854-1905mm.

M - Max Lift Height (6" Adapter):

75.5”-77.5”/1917mm-1968 75.5”-77.5”/1917mm-1968

75.5”-77.5”/1917mm-1968

Standard Motor(**)

220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph.

Time of Full Rise:

45 Seconds 45 Seconds 45 Seconds 45 Seconds

Max Load Per Arm:

2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg.

Emission sound pressure at Operator Position < 70 dB(A).

* An optional bolt-on extension for columnn raises the overhead bar an additional 24”. Must be ordered from factory at time of order.

** Special Voltages Available Upon Request. The design, material and specications are subject to change without notice.

The design, material and specications are subject to change without notice.

NOTE: Power Unit MUST go only where X is located.

X

12

LIFT HEIGHT CLEARANCE NOTE: There must be a 1” MIN distance from top of lift to nearest obstruction.

CLEARANCES

XPR-10S

13

LIFT HEIGHT CLEARANCE NOTE: There must be a 1” MIN. distance from top of lift to nearest obstruction.

CLEARANCES

XPR-10AS

1414

STEP 3

(Post Preparation)

COMPLETE THE FOLLOWING

PRIOR TO RAISING THE POSTS

1. Prior to raising posts, slide each carriage upwards to

aid in sheave removal and equalizer cable routing.

2. Remove the cable sheaves located at the inside

bottom of each post.

3. Identify the correct cable button on the end of each

equalizer cable that corresponds to your desired lift

conguration. Route the button around the bottom sheave

and secure at the carriage lock plate located inside each

carriage.

4. Route threaded end of cable upwards through the

bottom of the carriage. Leave excess cable resting on top of

carriage until further steps are required. (See Fig 3.5)

Fig 3.4

NOTE:

DETERMINE DESIRED LOCATION AND WIDTH

LAYOUT BEFORE RAISING POSTS. REFER TO

LAYOUT CHARTS ON PAGE 12.

NOTE:

SYMMETRICAL MODELS BOTH CABLES ARE SAME

LENGTH. ASYMMETRIC MODELS HAVE TWO

DIFFERENT LENGTH CABLES. (SEE FIG. 3.4)

Fig 3.5

Slide carriage

upwards

Remove cable sheaves

For narrow conguration

For wide conguration

To threaded

cable end

For Asymmetric Models Only

Long cable on lock plate

THIS SIDE

Short cable on lock plate

THIS SIDE

For Wide

conguration,

lock cable button

into second

button position

into Lock Plate

inside of the

carriage.

Threaded

end of cable

routed up

through

carriage

towards

Overhead

Assembly.

NOTE: Portions of Carriage and Post cut away for clarity

Fig 3.3

Fig 3.2

Fig 3.1

Fig 3.6

Threaded end of

cable routed up

through carriage

towards Overhead

Assembly.

For Narrow

conguration,

lock cable

button into rst

button position

into Lock Plate

inside of the

carriage.

NOTE: Portions of Carriage and Post cut away for clarity

NOTE: Second Cable Button should be tucked away from

the lifting cable route. Second Cable Button in Fig 3.6

shown for representational purposes only.

15

5. Install the cylinder ttings in cylinder ports. Pay attention

when installing the ttings to ensure that each tting points

towards the side of the post that the hose retainer clips are

located on. (See Fig 3.7)

6. Route both hoses in their respective posts PRIOR to

raising posts to their vertical position. When routing the

hydraulic hoses through the post, make sure to route

through the hose clips welded inside each post. Make

sure that the hoses are clear of any moving parts. It

may be necessary to tie hoses clear of obstructions by

using nylon tie straps or wire. Refer to Step 10 for further

instructions.

Fig 3.7

Fitting must be

turned towards

hose clips for

hydraulic hose

routing

NOTE: Portions of Post cut away for clarity

Notice that

the hose clips

are offset for

hydraulic hose

routing

NOTE FOR EXTENDED HEIGHT MODELS:

FOR XPR-10S-168, XPR-10AS-168, XPR-10TS-168,

XPR-10S-168-LP, XPR-10AS-LP-168 MODELS, FIT

EXTENSION WELDMENTS TO POST ASSEMBLY

IN THIS STEP FOR EASE OF INSTALLATION

AND BOLT TOGETHER AS SHOWN BELOW

WITH M12 HARDWARE.

M12 Hex

Head Bolt

M12 Spring

Lock Washer

M12 Flat

Washer

M12 Hex

Nut

Fig 3.8

BE SURE TO ROUTE THE HYDRAULIC HOSES

THROUGH THE HOSE CLIPS WELDED

INSIDE EACH POST.

16

NOTE:

XPR -10S models: both Equalizer Cables are the same length.

Overhead Assembly sheaves ARE NOT staggered.

XPR-10AS models: have one short and one long Equalizer Cable.

Overhead Assembly sheaves ARE staggered.

EQUALIZER CABLE ROUTING

XPR-10AS wide conguration shown.

SHORT CABLE

(“A” Models)

THREADED END

BUTTON END

LONG CABLE

(“A” Models)

POWERSIDEOFFSIDE

17

HOSE ROUTING

1818

STEP 4

(Site Layout)

1. Determine which side of the lift will be the approach side.

2. Now determine where the power unit will be located.

The POWER SIDE column has the power unit mounting

bracket attached to the side.

3. Use the chart on page 12 to determine which lift width

layout you would like to use. Also, you can see image above

for reference.

4. Once a location is determined, use a carpenter’s chalk

line to layout an alignment line for the post locations. Keep

all dimensions square within 1/8” (3mm) or malfunction of

the lift can occur. (See Fig 4.1)

5. After the post locations are properly marked, use chalk

or crayon to make an outline of the posts on the oor at each

post location using the post base plates as a template.

6. CHECK ALL DIMENSIONS TWICE and make sure that

the layout is perfectly square.

STEP 5

(Installing the POWER SIDE post)

1. Before proceeding, double check measurements and

make certain that the base plate of each post is aligned

with the chalk line.

CHALK LINE

FOR XPR-10AS CONFIGURATIONS USE NOTCHES TO ALIGN POSTS.

FOR XPR-10S CONFIGURATIONS USE BASE PLATE EDGES TO ALIGN POSTS.

NOTE:

BENDPAK LIFTS ARE SUPPLIED WITH

INSTALLATION INSTRUCTIONS AND CONCRETE

FASTENERS MEETING THE CRITERIA AS

PRESCRIBED BY THE AMERICAN NATIONAL

STANDARD "AUTOMOTIVE LIFTS - SAFETY

REQUIREMENTS FOR CONSTRUCTION, TESTING,

AND VALIDATION" ANSI/ALI ALCTV-2011. LIFT

BUYERS ARE RESPONSIBLE FOR ANY SPECIAL

REGIONAL STRUCTURAL AND/OR SEISMIC

ANCHORING REQUIREMENTS SPECIFIED BY ANY

OTHER AGENCIES AND/OR CODES SUCH AS THE

UNIFORM BUILDING CODE (UBC) AND/OR

INTERNATIONAL BUILDING CODE (IBC).

OUTSIDE

BASEPLATE

OUTSIDE

BASEPLATE

OUTSIDE

BASEPLATE

OUTSIDE

BASEPLATE

Fig 4.1

1919

2. Using the baseplate on the POWER SIDE post as a

guide, drill each anchor hole in the concrete approximately

4” deep for 10K models using a rotary hammer drill and 3/4”

concrete drill-bit. To ensure full holding power, do not ream

the hole or allow the drill to wobble. (See Fig. 5.1)

3. After drilling, remove dust thoroughly from each hole

making certain that the posts remain aligned with the

chalk line.

4. Assemble the washers and nuts on the anchors then

tap into each hole with a hammer until the washer rests

against the base plate. If shimming is required, be sure

that enough threads are left exposed. (See Fig. 5.2)

5. If shimming is required, insert the shims as necessary

under the base plate so that when the anchor bolts are

tightened, the posts will be plumb. (See Fig. 5.3)

6. If installing the optional foot guards, place foot guards

on left and right side as shown. (See Fig 5.4)

7. With the foot guards, shims and anchor bolts in place,

tighten by securing the nut to the base then turning 3-5 full

turns clockwise. DO NOT use an impact wrench for this pro-

cedure. (See Fig. 5.5)

STEP 6

(Installing the OFF SIDE post)

1. Position the OFF SIDE post at the designated chalk

locations and secure post to the oor following the same

procedures as outlined in STEP 5: Paragraphs 1-6.

STEP 7

(Mounting the Overhead Assembly)

1. Remove all of the equalizer cable sheaves in

preparation for the installation of the Overhead Assembly.

Fig 5.1

Fig 5.2

Fig 5.3

Fig 5.4

Fig 5.5

NOTE:

TO EASE THE INSTALLATION OF THE OVERHEAD

ASSEMBLY, IT HELPS TO KEEP THE ANCHOR BOLTS

LOOSE ON ONE OF THE POSTS UNTIL THE OVER-

HEAD ASSEMBLY IS MOUNTED.

NOTE:

IN ORDER TO ROUTE THE EQUALIZER CABLES

THE SHEAVES MUST BE REMOVED.

NOTE:

TO EASE INSTALLATION OF THE OVERHEAD

ASSEMBLY, IT HELPS TO KEEP THE ANCHOR

BOLTS LOOSE ON ONE OF THE POSTS UNTIL THE

OVERHEAD ASSEMBLY IS MOUNTED.

TAP ANCHOR BOLTS INTO

EACH HOLE WITH A HAMMER

UNTIL THE WASHER RESTS

AGAINST THE BASEPLATE.

TIGHTEN NUT

3-5 TURNS.

DO NOT USE

IMPACT WRENCH.

20

2. Adjust the Overhead Assembly width to match either

the Narrow or Wide conguration, and loosely tighten bolts.

(See Fig 7.1)

3. Using a lifting device, raise the Overhead Assembly

into position on top of the posts. Bolt Overhead Assembly

to the posts using the provided M10 hex head bolts, nuts

and washers.

4. YOU MUST POSITION THE SWITCH ENCLOSURE

ADJACENT TO POWER SIDE POST. (See Fig. 7.2)

5. Tighten the Overhead Assembly bolts.

STEP 8

(Mounting the Hydraulic Power Unit)

1. Attach the power unit to the POWER SIDE post. Install

the vibration dampener between the power unit and the

power unit mounting plate on the Power Side post, using

four M8 hex head bolts and nuts supplied. (See Fig 8.1)

2. Fill the reservoir with 10 WT. HYDRAULIC OR

APPROVED ATF FLUIDS SUCH AS DEXRON III,

DEXRON VI, MERCON V, OR MERCON LV (another

option ISO-32 grade) approximately four gallons. Make

sure the funnel used to ll the Power Unit is clean. Do

not connect power unit hydraulic hose assembly at this

time.

3. The standard power unit for your lift is 220 volt, 60HZ,

single phase. All wiring must be performed by a certied

electrician only. SEE WIRING INSTRUCTIONS AFFIXED

TO MOTOR FOR PROPER WIRING INFORMATION.

STEP 9

(Installing the Safeties and Safety Cable)

20

IF THE ANCHOR BOLTS WERE LOOSENED TO AID

ON THE INSTALLATION OF THE TOP TROUGH,

TIGHTEN ANCHOR BOLTS AS INDICATED

IN STEP 5 ITEMS 4 - 7.

Fig 7.1

Narrow Conguration

Wide Conguration

Fig 7.2

Off Side Post

Power Side Post

Overhead Assembly

Microswitch Bracket

Fig 8.1

Vibration Dampener

M8 x1.25 x 35mm

hex head bolts, M8

at washers and

M8 Nylock nuts

(Qty 4 ea.)

Position Overhead Assembly

with microswitch bracket

adjacent to Power Side post.

DO NOT PERFORM ANY MAINTENANCE OR

INSTALLATION OF ANY COMPONENTS

WITHOUT FIRST ENSURING THAT ELECTRICAL

POWER HAS BEEN DISCONNECTED AT

THE SOURCE OR PANEL AND CANNOT BE

RE-ENERGIZED UNTIL ALL MAINTENANCE

AND/OR INSTALLATION

PROCEDURES ARE COMPLETED.

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