Raycus HY12-R02 R04 R06 User manual

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High Power Infrared
Picosecond Laser
HY12-R02/R04/R06
User Manual
Gauss Lasers Technology (shanghai) Co., Ltd.
Gauss Lasers High Power Infrared Picosecond Laser
Gauss Lasers Page 2 of 20 105 Gaoyi Road, Baoshan, Shanghai, China
CATALOG
Revision ........................................................................................................................ 4
About This Manual ....................................................................................................... 4
Declaration .................................................................................................................... 4
1 Preface ............................................................................................................................... 5
2 Working Conditions and Cautions .................................................................................... 5
2.1 Laser Safety Cautions ........................................................................................... 5
2.2 Working Condition ................................................................................................ 5
2.3 Pay Attentions ....................................................................................................... 6
3 Product Description ........................................................................................................... 7
3.1 General Introduction ............................................................................................. 7
3.2 Specifications ........................................................................................................ 7
3.3 Size and Installation .............................................................................................. 8
3.4 Package List .......................................................................................................... 9
4 Installation ....................................................................................................................... 10
4.1 Laser head ........................................................................................................... 10
4.1.1 Front view .............................................................................................................. 10
4.1.2 Output window ....................................................................................................... 10
4.1.3 Rear view ............................................................................................................... 11
4.2 Power Supply ...................................................................................................... 11
4.2.1 Front view .............................................................................................................. 11
4.2.2 Rear view ............................................................................................................... 12
4.3 Interconnecting the laser components ................................................................. 13
5 Laser Control................................................................................................................... 14
5.1 RS-232 interface.................................................................................................. 14
5.1.1 RS-232 connector ................................................................................................... 14
5.1.2 Serial Command Tabl ............................................................................................. 14
5.2 Ethernet interface ................................................................................................ 15
5.2.1 Ethernet Connector................................................................................................. 15
5.2.2 Graphical user interface ......................................................................................... 16
5.2.2.1 Modify output power ........................................................................................... 16
5.2.2.2 Modify burst number ........................................................................................... 16
5.2.2.3 Modify output frequency ..................................................................................... 16
5.2.2.4 Modify operating mode ....................................................................................... 17
5.3 Control Interface ................................................................................................. 17
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5.3.1 Control Connector .................................................................................................. 17
5.3.2 Operating Mode ..................................................................................................... 17
5.3.2.1 Internal Trigger Mode ......................................................................................... 18
5.3.2.2 Gate Mode ........................................................................................................... 18
5.3.2.3 PSO Mode ........................................................................................................... 18
6 Operation ......................................................................................................................... 19
6.1 Power-On Procedure ........................................................................................... 19
6.2 Shutdown Procedure ........................................................................................... 19
7 Service and Warranty ...................................................................................................... 20
Tables
Table 3-1 Package list ............................................................................................................... 9
Table 3-2 DVD contents............................................................................................................ 9
Table 5-1 RS-232 definition .................................................................................................... 14
Table 5-2 RS-232 config ......................................................................................................... 14
Table 5-3 Serial Command Table ............................................................................................ 14
Table 5-4 Control Connector Pin assignment.......................................................................... 17
Figures
Figure 3-1 Outline Drawing ...................................................................................................... 8
Figure 3-2 Main Unit Dimensions unit: mm .................................................................... 8
Figure 4-1 Front view of laser head ........................................................................................ 10
Figure 4-2 Rear view of laser head ......................................................................................... 11
Figure 4-3 Front view of power supply ................................................................................... 11
Figure 4-4 Front view of power supply ................................................................................... 12
Figure 4-5 Laser components connection ............................................................................... 13
Figure 5-1 GUI example ......................................................................................................... 16
Figure 5-2 Gate Mode Timing Diagram .................................................................................. 18
Figure 5-3 PSO Mode Timing Diagram .................................................................................. 18
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Revision
Table 1 Revision list
Rev.
Issue date
Modified
1.1
2017.10.15
R02
1.2
2018.12.21
R04
1.3
2019.3.26
R06
About This Manual
This manual describes the features and specifications of the products and explains the proper
operation guide. We strongly suggest the user to read this manual carefully before operation so as
to avoid any failure and even damage to the laser. We also suggest the user to keep the manual
properly for further reference.
Declaration
Gauss Lasers Technology Co. Ltd. reserves the copy right of this manual and reserves all the
rights to change this information and specifications contained in this manual without prior notice.
Any company and individual should not disclose any information of this document to any third
party in any way without formally permission from Gauss Lasers.
Gauss Lasers High Power Infrared Picosecond Laser
Gauss Lasers Page 5 of 20 105 Gaoyi Road, Baoshan, Shanghai, China
1 Preface
Thank you for choosing the products of Gauss Lasers. The product is a high-power infrared
picosecond laser with 30W/50W/80W average power, good beam quality, high single pulse energy,
low pulse time jitter, short pulse upper and lower edge time and so on. It is water cooled, supports
PSO and Burst mode.
Gauss Lasers guarantees that the quality and performance of the product matches the
specification listed in this manual before the product shipment. The package of the product is
reliable enough for normal transportation. If the package is broken after transportation, please
contact us immediately.
If you have any questions while reading this manual and using this product, please feel free
to call our service hotline: +86-21-35322890 or the sales representative. We will provide in time
technical support and service to you. Thank you for your kindness.
2 Working Conditions and Cautions
2.1 Laser Safety Cautions
For the safety of yourself and other person, please read this section carefully.
This product will emit laser beam with high intensity and high linearity. The beam is invisible
light with wavelength of 1064nm. Material exposed under the beam will result in temperature
increase and damage of surface structure. According to Standard IEC60825, the hazard
classification of the laser beam from this product is class-4. It is dangerous to observe class-4 laser
beam directly or under mirror reflection.
Please select the protective glasses with the right wavelength rejection!
Please wear the protective glasses properly during operating the product!
The laser beam of the product may cause ocular damage!
Avoid to watch the light source directly!
Avoid exposure of skin and clothes to the laser beam!
It’s forbidden in any case to aim the laser beam to human and
animal!
Prohibit juveniles to touch and operate the laser!
2.2 Working Condition
This product can only work in temperature within 20-30 and humidity within 20%-70%.
Keep the temperature and the humidity as constant as possible.
The water chiller requirement:
The water pressure: 0.4MPa, water temperature: 23. Cooling capacity:1400W.
Water flow:10L/min-16L/min. Temperature control accuracy: ±0.2℃。
Keep the environment to be clean. Don’t expose this product under heavy dust.
The product should be mounted on a stable platform. Intense vibration or dropping may
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cause damage.
Do not put any liquid container or any tiny parts close to the product thus to avoid any
unexpected case that liquid and tiny parts may fall into the instrument. If such case happened, shut
down the laser quickly.
2.3 Pay Attentions
The product need about 30 minutes for warming up after power on before ready to use.
Don’t execute working point rescan during this period.
Don’t block ventilation windows of the product so as to avoid heat accumulation inside
the product which will cause failure.
The laser machining result is heavily depending on laser performance and external
optical path. Make sure every mirror or lens is clear, without vibration and degradation.
Please power off the machine and cover the light output port when not using for long
time.
It is forbidden to disassemble and re-assemble the product without formal permission
from Gauss Lasers. Gauss Lasers will not be responsible for any damage caused by such
improper behavior. The warrantee will be automatically ineffective.
Move the instrument carefully. Please keep it from intense vibration and impact.
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3 Product Description
3.1 General Introduction
This laser is a fiber and solid hybrid laser with water cooling. This product supports burst
mode and supports internal trigger, gate, PSO fire mode. You can choose RS232, Ethernet, or
hardware IO to control laser. It can get better machining accuracy because of high peak
power and high single pulse energy.
3.2 Specifications
Table 3-1 Specifications
Parameter
Unit
HY12-R02
HY12-R04
Center wavelength
nm
1064±0.2
Max. average power
W
30
50
Pulse width
ps
15
Repetition
KHz
1-1000
Polarization
Horizontal
Max. Single Pulse Energy
uJ
100
150
Burst mode
1-10
PSO
Support
Beam Quality M2
1.3
Beam Size
mm
1.5±0.2
Beam ellipticity
%
>90
Beam divergence
mrad
<0.2
Adjusting range
%
0 – 100
Power stability
(Max-Min)/Ave
%
< 3
Power consumption
W
1000
1500
2000
Power supply voltage
VDC
100-230
Operating temperature
°C
20-30
Storage temperature
°C
0 to 50
Size (L x W x H)
mm
900420208
Weight
kg
100
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3.3 Size and Installation
Figure 3-1 Outline Drawing
Figure 3-2 Main Unit Dimensions unit: mm
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3.4 Package List
Table 3-2 Package list
Item
Part
Qty
1
Laser Head
1
2
Power Supply
1
3
37P Interconnecting cable
1
4
25P Interconnecting cable with magnetic ring
1
5
RJ45 cable length: 1m
1
6
USB to RS-232 cable
1
7
Software DVD
1
8
Magnetic Ring
1
9
Line cord C13 length: 2m
1
10
Water-cooled joint G10
2
11
Test report
1
Note: Before installation, please check the Serial Number on the label of the DVD and Serial
Number on the machine. If not matching, please contact Gauss Lasers for the right configuration
file.
Table 3-3 DVD contents
Item
Part
Qty
1
Google Chrome Install package
1
2
USB to RS232 Converter driver
1
3
User Manual
1
4
Test Report
1
5
Serial Number.txt
1
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4 Installation
The laser system consists of the following:
Power supply
Laser head
Chiller (Customer supply)
Cables & hoses
4.1 Laser head
4.1.1 Front view
Figure 4-1 Front view of laser head
1. Output aperture (cover removed)
4.1.2 Output window
The laser head output window consists 3*M3 thread-holes with a depth of 5mm. Light
elements can be attached or adapted using these holes. Any operation with the output window
should be in the clean room.
DO NOT remove the lens in the output window.
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4.1.3 Rear view
Figure 4-2 Rear view of laser head
1. Power supply connector1, connect to power supply.
2. Power supply connector2, connect to power supply
3. Service RS-232, Gauss Lasers Service only, do not use.
4. Coolant output, warm water to chiller.
5. Coolant input, cold water from chiller.
4.2 Power Supply
4.2.1 Front view
Figure 4-3 Front view of power supply
1. Touch screen, laser status will display on it.
2. Laser-ON button, push the button to initialize the laser.
3. Mode-lock indicator, the blue LED indicates mode-lock status.
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4.2.2 Rear view
Figure 4-4 Front view of power supply
1. Main power switch
2. AC110V~220V in
3. CN1 Power supply connector1, connect to laser head.
4. CN6 Power supply connector2, connect to laser head.
5. CN5 User RS-232, for alternative communication, refer to section 5.1
6. CN3 Ethernet, Network connector for communication, refer to section 5.2.
7. CN4 User control1, refer to section 5.3
8. CN2 User control2, refer to section 5.3
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4.3 Interconnecting the laser components
The following diagram shows schematically how the components laser head, power supply,
cooling system, and PC are connected to each other with the provided cables and hoses.
LASER HEAD
CN1
CN2
POWER SUPPLY
CN1
CN6
CN3CN5CN2
Chiller
INLETOUTLET
AC IN
CN4
Figure 4-5 Laser components connection
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5 Laser Control
5.1 RS-232 interface
5.1.1 RS-232 connector
The customer RS-232 connection is a standard female 9-pin D-sub connector. A cable with a
male connector is required (provided by Gauss Lasers) to use this interface. In order to establish
the communication via RS-232 refer to the following pin-assignments. The support data rate is
9600 Baud. Make sure to use an adequate cable.
Table 5-1 RS-232 definition
PIN
SIGNAL NAME
DESCRIPTION
3
TxD
Transmit data (RX to laser)
2
RxD
Receive data (TX from laser)
5
GND
Common ground
1,4,6,7,8,9
-
Not connection
Table 5-2 RS-232 config
CONFIGURATION
DCE, NO HANDSHAKING
Data bits
8
Stop Bits
1
Parity
Even
Baud rate
9600
End symbol
CR or LF
5.1.2 Serial Command Tabl
Table 5-3 Serial Command Table
CONTENTS
COMMAND
SEND
COMMAND
EXPECTED
NOTE
1
Inquire CPU version
VER?
VERxx**-**-**
return CPU version **-**-**
2
Set laser working
mode
L*
Lxx
L0: set lasing power to 0.
L1: no operation and no error
3
Inquire laser status
L?
Lxx*
L0: laser not on.
L0.01~L0.99: laser initializing.
L1: laser is ready
4
Set lasing power
SPO*.*
SPOOK/SPONG
*.* is the desired power in the
unit of W. The laser needs less
than 3 seconds to switch to new
assigned power level.
5
Inquire lasing power
SPO?
SPO*.*
6
Set lasing frequency
F**
F**
**is the output frequency, in the
unit of KHz.
7
Inquire lasing
frequency
F?
F**
8
Set lasing pulse
SETP**
SETPxx**
**=8,9,10,11,12,13
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9
Inquire lasing pulse
SETP?
SETPxx**
xx=OK(success) or NG(failure)
10
Inquire error code
ERRLASER?
ERRLASERxxx
xx=error code, defined by customer.
pre-set as follows:
0: invalid command format
1: power over limit. Limit: Y15-F02-5W,
2,3: NA
4: laser is not ready to execute
command
5: failure
6: repeated error
999: no error
11
Reset error code
ERR LASERR SET
ERR LASERRSTxx
Reset error code to 999
5.2 Ethernet interface
5.2.1 Ethernet Connector
The Ethernet connector uses the industry standard receptacle for an RJ45 connector It can be
connected to a switch, router or PC using an CAT5 cable.
The laser’s IP address is fixed 192.168.47.100. Computer’s IP address needs to be set to the
same network segment, like 192.168.47.xxxx should not be equal to 100.
Although any web browser can be used, Google Chrome is suggested for the best experience.
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5.2.2 Graphical user interface
Figure 5-1 GUI example
The graphical user interface (GUI) starts by visiting 192.168.47.100. Output power, output
frequency, burst numbers and operating mode can be set in this GUI. The laser status will
display on the GUI as well.
5.2.2.1 Modify output power
Fill the target power in the blank beside Power A Target, and press Modify.
If the input power is out of range, the web will give an alert and the laser system will stay the
same.
The real output power will display beside Power A Real.
5.2.2.2 Modify burst number
The HY12-R04 laser system can change burst number. The burst number is defined as the
number of seeder pulses emitted in packages.
Fill the target burst number in the blank beside Pulse, and press Modify.
If the input burst number is out of range, the web will give an alert and the laser system will
stay the same.
5.2.2.3 Modify output frequency
Fill the target power in the blank beside Frequency, and press Modify.
If the input frequency is out of range, the web will give an alert and the laser system will stay
the same.
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5.2.2.4 Modify operating mode
Select operating mode beside Laser Work Type and press Modify.
The operating mode will save to default after modify.
Refer to section 5.3.2 for more information.
5.3 Control Interface
5.3.1 Control Connector
CN2 and CN4 are TTL compatible, unless other wise noted in the pin description. For interface
designs level ranges of the TTL standard should be taken into consideration.
The cables connect to the control connector should be attached with a magnetic ring to avoid
interference or crosstalk.
Table 5-4 Control Connector Pin assignment
CN4 PIN
SIGNAL
NAME
DESCRIPTION
1-9,11,12,15
16,18,21,22,23
Reserved, customer connection is not allowed.
10,13,14,24
GND
Ground
17
Aux 5V
+5VDC output. Maximum load is 20mA
18
MO
Emission Enable signal. The same function as
laser on button.
19
Gate
Base Laser emission input.
20
FREQ
Pulse Repetition Rate input
-
READY
Laser ready output
-
ALARM
Laser warning output
5.3.2 Operating Mode
The HY12-R04 laser system consists of three operating mode.
Internal Trigger Mode
Gate Mode
PSO Mode
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These modes can be changed by GUI and saved to laser system.
5.3.2.1 Internal Trigger Mode
Laser will emit directly after warm up. Laser output power, output frequency and burst
number can be changed by RS-232 interface or GUI.
5.3.2.2 Gate Mode
Laser won’t emit unless GATE signal is valid. Laser output power, output frequency
and burst number can be changed by RS-232 interface or GUI. Timing diagram is as below.
Figure 5-2 Gate Mode Timing Diagram
5.3.2.3 PSO Mode
PSO mode is using the pulse picker to select laser pulse from base laser pulse train.
Timing diagram is as below.
Figure 5-3 PSO Mode Timing Diagram
Base laser output power, output frequency and burst number can be set by RS-232
interface or GUI.
The laser emits pulse with the rising edge of the FREQ signal. The square wave input
signal with duty cycle 0.2 to 0.8 is allowed. Variation of the duty cycle does not affect laser
characteristic.
For the input frequency and internal laser pulse is asynchronous, the delay from the
rising edge of the FREQ signal to laser output ranges from 0 to base period.
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6 Operation
This chapter gives a brief guide to operate HY12-R04 laser system.
6.1 Power-On Procedure
1. Connect power supply and laser head correctly.
2. Connect laser head and chiller.
3. Connect power supply and computer through Ethernet or RS-232.
4. Remove the cover on the output aperture.
5. Turn on the chiller and set the temperature to 20, make sure there is no water
leakage.
6. Plug in the power and turn on the main power switch.
7. Wait laser initialization until progress bar ends.
8. Push the laser-on button or give high level to MO pin.
9. Wait laser warm up until progress bar ends, and the status shows LASERING.
10. Set laser parameter and fire.
6.2 Shutdown Procedure
1. Pull the laser-on button or cut the MO signal.
2. Wait until the progress bar ends, and the status shows IDLE.
3. Turn off the main power switch.
4. Turn off the chiller in case of condensation.
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7 Service and Warranty
By default and not specified on any contract, we offers 12 months warranty after delivery. We
will repair it free of charge if the fiber laser failed during the warranty period. However, for the
cases of improper handling, wrong operation, etc, we don’t provide warranty. Conditions of the
warranty are listed below.
During the warranty period, if there is damage caused by improper handling , improper
storage, abnormal of supply voltage, we can still repair it and charge fee for the
damaged components.
During the warranty period, we can provide free software upgrading service.
Following cases are not within the scope of warranty:
Damage caused by natural disaster such as lightening;
Damage caused by mishandling and improper storage.
Damage caused by abnormal voltage spike;
Damage caused by disassembling without formal permission
EOF
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