ESAB PHH 1 is a remote control unit designed for use with the A2-A6 Process Controller for precise control of welding processes. With its intuitive push-button interface, you can effortlessly start, stop, and adjust welding parameters, including wire feed speed, travel direction, flux valve operation, and more, all from the convenience of your workstation.
ESAB PHH 1 is a remote control unit designed for use with the A2-A6 Process Controller for precise control of welding processes. With its intuitive push-button interface, you can effortlessly start, stop, and adjust welding parameters, including wire feed speed, travel direction, flux valve operation, and more, all from the convenience of your workstation.
Valid for serial no. 933--xxx--xxxx0449 062 001 00--11--22
PHH1
101103105107109111102021110025108024042106023061104022041100020040060001
Bruksanvisning
Brugsanvisning
Bruksanvisning
Käyttöohjeet
Instruction manual
Betriebsanweisung
Manuel d’instructions
Gebruiksaanwijzing
Instrucciones de uso
Istruzioni per l’uso
Manual de instruções
Ïäçãßåò ÷ñÞóåùò
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Rätt till ändring av specifikationer utan avisering förbehålles.
Ret til ændring af specifikationer uden varsel forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbeholdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo--nos o direito de alterar as especificações sem aviso prévio.
Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.
SVENSKA 3..............................................
DANSK 9................................................
NORSK 15................................................
SUOMI 21................................................
ENGLISH 27..............................................
DEUTSCH 33.............................................
FRANÇAIS 39.............................................
NEDERLANDS 45.........................................
ESPAÑOL 51..............................................
ITALIANO 57..............................................
PORTUGUÊS 63..........................................
ÅËËÇÍÉÊÁ 69.............................................
ENGLISH
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TOCe
1 DIRECTIVE 28........................................................
2SAFETY 28...........................................................
3 INTRODUCTION 30...................................................
3.1 General 30..................................................................
3.2 Push--buttons 30.............................................................
4 INSTALLATION 31....................................................
4.1 General 31..................................................................
4.2 Connections 31..............................................................
5 MAINTENANCE 32....................................................
5.1 General 32..................................................................
5.2 Daily 32.....................................................................
6 ORDERING OF SPARE PARTS 32......................................
DIAGRAM 76............................................................
SPARE PARTS LIST 77...................................................
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fgc4safe
1 DIRECTIVE
DECLARATION OF CONFORMITY
Esab Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guaran-
tee that unit PHH1 from serial number 933 complies with standard EN 60974-- 1,
in accordance with the requirements of directive (73/23/EEC) and addendum
(93/68/EEC) and with standard EN 50199 in accordance with the requirements of
directive (89/336/EEC) and addendum (93/68/EEC).
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Anders Birgersson
Managing Director
Esab Welding Equipment AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
Laxå 2000--02--16
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions.
Safety precautions must meet the requirements that apply to this type of welding equipment.
The following recommendations should be observed in addition to the standard regulations that apply
to the work place.
All work must be carried out by trained personnel well familiar with the operation of the welding equip-
ment.
Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the
operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S that no--one is unprotected when the arc is struck
3. The work place must:
S be suitable for the purpose
S be free from draughts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment shall only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
GB
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fgc4safe
WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
WARNING
This product is intended for industrial use. In a domestic environment this
product may cause radio interference. It is the user’s responsibility to take
adequate precautions.
GB
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fgc4d1ea
3 INTRODUCTION
3.1 General
Remote control PHH1 is intended for use together with control box A2--A6 Process
Controller (PEH), see instruction manual 0443 745 xxx.
N.B. Only valid for A2--A6 Process Contro ller with program versio n 3.0.
The installation sh all be executed b y a professional.
3.2 Push--buttons
1. Emergency stop
S Stops all units and welding travel.
S Reset the emergency stop by pulling
out the push--button.
N.B. Do not reset this push--button
until the fault that caused the
emergency stop has been corrected.
2. The direction of travel is as shown by the
triangular symbol on the welding
equipment (normal speed).
3. The direction of travel is as shown by the
square symbol on the welding equipment
(normal speed).
4. Advance wire (normal speed).
5. Retract wire (normal speed).
6. Start welding
7. Stop welding
8. Fast motion for either:
S wire feed
or
S travel motion (in combination with push--button or ).
9. Flux valve
S Opens the flux valve.
10. Self defined push--button
S The operator himself connects this push--button to the desired function, see
connection diagram on page 76 (Grey--Pink, Red --Blue).
S Contact load: Max. 100 mA, 42 V, 2W
N.B.
The functio ns of the push--buttons 2--5 and 8--10 will continue as long as the button
is activated.
GB
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4 INSTALLATION
4.1 General
General safety regulations for the handling of the equipment appear from
page 28. Read through before you start using the equipment!
The installation sh all be executed b y a professional.
4.2 Connections
Brown
White
Red
Blue
GB
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5 MAINTENANCE
5.1 General
Note:
All warranty undertakings given by the supplier cease to apply if the customer
attempts to rectify any faults on the machine during the warranty period.
5.2 Daily
Remote control unit
S Check that unit and buttons are not dirty.
Clean as necessary.
Emergency stop
S Make sure the red emergency stop button does not get locked.
Push--buttons
S Check all the push--buttons to make sure the remote control unit functions
correctly.
Replace defective push--button, if any.
Connection cab le
S Make sure the connection cable between the PHH1 and the A2--A6 Process
Controller (PEH) is not damaged.
6 ORDERING OF SPARE PARTS
PHH1 is designed and tested in accordance with the EN “60 974--1” (IEC
“974--1”) international standard.
It is the obligation of the service unit which has carried out the service or re-
pair work to make sure that the product still conforms to the said standard.
Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as desig-
nation and spare part number as shown in the spare parts list on page 77.
This will simplify dispatch and ensure you get the r ight part.
GB
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ESAB PHH 1 is a remote control unit designed for use with the A2-A6 Process Controller for precise control of welding processes. With its intuitive push-button interface, you can effortlessly start, stop, and adjust welding parameters, including wire feed speed, travel direction, flux valve operation, and more, all from the convenience of your workstation.
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