AH 0485
Valid from manufacturing week 0240457 991 001 040819
BTF 140 - 400W
BTF 140V, BTF 140VS, BTF 140VS RK,
BTF 150, BTF 150
V, BTF 150F
BTF 150 OKC25, BTF 150 OKC25C,
BTF 200, BTF 200
V, BTF 200VS RK,
BTF 200
F, BTF 200 OKC25,
BTF 250
W, BTF 250WF,BTF 400W
Bruksanvisning
Brugsanvisning
Bruksanvisning
Käyttöohjeet
Instruction manual
Betriebsanweisung
Manuel d’instructions
Gebruiksaanwijzing
Instrucciones de uso
Istruzioni per l’uso
Manual de instruções
Ïäçãßåò ÷ñÞóåùò
-- 2 --
Rätt till ändring av specifikationer utan avisering förbehålles.
Ret til ændring af specifikationer uden varsel forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbeholdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo--nos o direito de alterar as especificações sem aviso prévio.
Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.
SVENSKA 3..............................................
DANSK 6................................................
NORSK 9................................................
SUOMI 12................................................
ENGLISH 15..............................................
DEUTSCH 18.............................................
FRANÇAIS 21.............................................
NEDERLANDS 24.........................................
ESPAÑOL 27..............................................
ITALIANO 30..............................................
PORTUGUÊS 33..........................................
ÅËËÇÍÉÊÁ 36.............................................
TECHNICAL DATA 39......................................
ORDERING NUMBER 40..................................
ACCESSORIES 42.........................................
SPARE PARTS 44.........................................
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bg06d1ea
1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that torch
BTF 140 -- 400W from number 2000--06 complies with standard EN 60974--7, in accordance with the
requirements of directive (73/23/EEC).
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Laxå 2000--06--16
Anders Birgersson
Managing Director
ESAB Welding Equipment AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
2SAFETY
WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable s tandards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is s afe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
GB
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bg06d1ea
3OPERATION
3.1 Choice of electrode
Alloying tungsten with 1% to 2% thorium or cerium increases the electron yield,
which ensures better arc ignition and re--ignition, and hence improved arc stability.
Alloyed tungsten electrodes have a longer life, withstand higher currents and are
less likely to produce tungsten inclusions in the weld.
S Pure tungsten electrodes (AC)
used for welding aluminium alloys. Melting point is around 3400_C.
S Thoriated tungsten electrodes (DC)
normally used for welding of stainless, steel, copper, titanium, etc. Melting point
is around 4000_C.
S Electrodes of tungsten alloyed with cerium (AC/DC)
used for welding of light metals such as aluminium and magnesium. Melting
point is around 3800_C.
S Electrodes of tungsten alloyed with lantan (AC/DC)
used for welding of aluminium alloys, stainless, steel, copper, titanium, etc..
Melting point is around 4200_C.
3.2 Grinding
Grind the tungsten electrode as shown in the table below. NOTE! the electrode
should be ground along its length. If it is ground incorrectly the arc may be unstable.
The angle should be increased as the current is increased.
When welding with alternating current the tip of the electrode should be slightly
rounded. Grinding the electrode is not necessary. It is enough to bevel the edge
slightly as the electrode will shape itself if it is carefully overloaded. If the tip
becomes spherical when welding with alternating current, it indicates that the current
is too high for the electrode diameter concerned.
Welding current Electrode angle
20 A 30°
20--100 A 30°-- 9 0 °
100--200 A 90°--120°
over 200 A 120°
GB
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bg06d1ea
3.3 RK--start procedure
Fig 1
Establish the arc by scratch starting
with trigger open. This gives minimun
start current.
Fig 2
Minimum current is flowing when
trigger is open. Easy to find the start
position of the joint.
Fig 3
Switch to set current (set on the
machine) by closing the trigger.
Fig 4
When welding you can manually pulse
between set current and minimun
current by opening and closing the
trigger.
Fig 5
Welding is terminated by opening the
trigger and removing the torch from the
work piece.
GB
-- 3 9 --
bg06t11a
Tekniska data Tekniske data Tekniske data Tekniset tied o t Technical
data Technische daten Caractéristiques techniques Technische gegens
Especificaciones técnicas Dati tecnici Especificações técnicas Ôå÷íéêá
óôïé÷ÝéáÔÅ× ÍÉÊ Á ÓÔÏÉ× ÅÉÁ
BTF 140V BTF 140
VS
VS RK
BTF 150
BTF 150 F
BTF 150
OKC 25
OKC25C
BTF 150F
140/35
105/60
85/100
140/35
105/60
85/100
150/35
115/60
90/100
150/35
115/60
90/100
150/35
115/60
90/100
0.5--3.2 0.5--3.2 0.5--3.2 0.5--3.2 0.5--3.2
4&8m 4&8m 4&8m 4&8m 4&8m
-- X X -- X
BTF 200
200 OKC 25
BTF 200V BTF 200F BTF 250W
BTF 250 WF
BTF 400W
200/35
150/60
120/100
200/35
150/60
120/100
200/35
150/60
120/100
250/60
150/100
400/60
240/100
0.5--4.0 0.5--4.0 0.5--4.0 0.5--3.2 0.5--4.0
4&8m 4&8m 4&8m 4&8m 4&8m
X -- X X X
Valtabell Udvalgstabel Valgtabell Valintataulukko Selection table
Wähltabelle Ta b leau d’op tions Keuzetabel Tabla de selección Tabella di
selezione Mandrís e dispositivos de centragem Ðéíáêáò åðéëïãùí
ÐÉÍÁÊÁ ÅÐÉëÏÃÙÍ
A/AC A/DC
W CeO
2
La
2
O
3
ThO
2
CeO
2
La
2
O
3
1.0 6.4/ 8.0 10--60 -- 15--100 20--80 70--80 20--100
1.6 6.4/8.0/9.8 50--100 60--90 70--160 80--150 80--140 80--160
2.4 9.8/11.2 /2.7 100--160 90--130 110--200 120--220 150--210 120--230
3.2 11.2/12.7 130--180 140--190 150--205 200--300 220--320 200--305
4.0 12.7 180--230 200--250 180--270 250--400 330--420 250--420
B
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Edition 040819
Beställningsnummer Bestillingsnummer Bestilling s n ummer Tilausnume-
ro Ordering number Bestellnummer Numéro de référence Bestelnu mmer
Referencia de pedido No. di codice Números de referência Áñéèìüò
ðáñáããåëßáò
ÁÑÉÈÌ¼Ò ÐÁÑÁÃÃÅË¿ÁÒ
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bg06o11a
Ordering no.
Type Gas cooled torch Water cooled torch
OKC--
connection
Central
connection
Flow
control
valve
Flow
control
valve with
switch
Flexible
head
OKC--
connection
Central
connection
4m 8m 4m 8m 4m 8m 4m 8m
0458 217 880 BTF 140 V X X
0458 217 881 BTF 140 V X X
0458 217 882 BTF 140 VS X X
0458 217 883 BTF 140 VS X X
0458 217 888 BTF 140 VS RK X X
0458 218 882 BTF 150 X
0458 218 881 BTF 150 X
0458 218 883 BTF 150 X
0458 218 884 BTF 150 X
0458 218 890 BTF 150 OKC25 X
0458 218 891 BTF 150 OKC25 X
0458 218 895 BTF 150 OKC25C X
0458 217 884 BTF 150 V X X
0458 217 885 BTF 150 V X X
0458 216 880 BTF 150 F X X
0458 216 881 BTF 150 F X X
0458 216 882 BTF 150 F X X
0458 216 883 BTF 150 F X X
Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the cover. Kindly
indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only by a
trained electrician. Use only recommended spare parts.
B
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W
Edition 040819
Beställningsnummer Bestillingsnummer Bestilling s n ummer Tilausnume-
ro Ordering number Bestellnummer Numéro de référence Bestelnu mmer
Referencia de pedido No. di codice Números de referência Áñéèìüò
ðáñáããåëßáò
ÁÑÉÈÌ¼Ò ÐÁÑÁÃÃÅË¿ÁÒ
-- 4 1 --
bg06o11a
Ordering no.
Type Gas cooled torch Water cooled torch
OKC--
connection
Central
connection
Flow
control
valve
Flow
control
valve with
switch
Flexible
head
OKC--
connection
Central
connection
4m 8m 4m 8m 4m 8m 4m 8m
0458 218 885 BTF 200 X
0458 218 886 BTF 200 X
0458 218 887 BTF 200 X
0458 218 888 BTF 200 X
0458 218 896 BTF 200 OKC25 X
0458 217 886 BTF 200V X X
0458 217 887 BTF 200V X X
0458 217 889 BTF 200VS RK X X
0458 216 884 BTF 200F X X
0458 216 885 BTF 200F X X
0458 216 886 BTF 200F X X
0458 216 887 BTF 200F X X
0457 827 884 BTF 250W X
0457 827 880 BTF 250W X
0457 827 885 BTF 250W X
0457 827 881 BTF 250W X
0457 827 886 BTF 400W X
0457 827 882 BTF 400W X
0457 827 887 BTF 400W X
0457 827 883 BTF 400W X
0457 827 888 BTF 250W F X
0457 827 889 BTF 250W F X
Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the cover. Kindly
indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only by a
trained electrician. Use only recommended spare parts.
Tillbehör Tilbehør Tilbehør Lisävarusteet Accessories Zubehör
Accessoires Accessoires Accesorios Accessori Acessórios Aîåóïõáñ
ÁÎÅÓÏÕÁÑ
-- 4 2 --
bg06s010
Ordering no. Denomination Notes Colour Current
Electrodes 175 mm
0151 574 008 Wolfram, pure ø1.0 Green/blue AC
0151 574 009 Wolfram, pure ø1.6 Green/blue AC
0151 574 010 Wolfram, pure ø2.4 Green/blue AC
0151 574 011 W olfram, pure ø3.2 Green/blue AC
0151 574 012 Wolfram, pure ø4.0 Green/blue AC
0151 574 001 Thorium 2% ø1.0 Red DC
0151 574 002 Thorium 2% ø1.6 Red DC
0151 574 003 Thorium 2% ø2.4 Red DC
0151 574 004 Thorium 2% ø3.2 Red DC
0151 574 005 Thorium 2% ø4.0 Red DC
0151 574 036 Cerium ø1.0 Grey AC/DC
0151 574 037 Cerium ø1.6 Grey AC/DC
0151 574 038 Cerium ø2.4 Grey AC/DC
0151 574 039 Cerium ø3.2 Grey AC/DC
0151 574 040 Cerium ø4.0 Grey AC/DC
0151 574 030 Lantan 1% ø1.0 Black AC/DC
0151 574 031 Lantan 1% ø1.6 Black AC/DC
0151 574 032 Lantan 1% ø2.4 Black AC/DC
0151 574 033 Lantan 1% ø3.2 Black AC/DC
0151 574 034 Lantan 1% ø4.0 Black AC/DC
-- 4 3 --
bg06s010
Ordering no.
Denomination Notes
Protective Cable
0366 960 049 Protective cable cover with zipper 3.6 m
0366 960 050 Protective cable cover with zipper 7.2 m
0366 960 066 Spote welding set for
BTF 150, BTF 150F, BTF 150V, BTF 200, BTF 200V,
BTF 200F
Gas nozzle ø 6.4, 8.0, 9.8, 11.2 and 12.7
0368 846 880 Accesory kit for
BTF 140V, BTF 250W
Contains collets, collet body, nozzles, back caps
0368 846 881 Accesory kit for BTF 150, BTF 150F, BTF 200, BTF
200V, BTF 200F
Contains collets, collet body, nozzles, back caps
0368 846 882 Accesory kit for BTF 400W Contains collets, collet body, nozzles, back caps
Extension cable central connection
0369 700 880 Extension cable gas cooled 8 m, max current 200 A
0369 700 881 Extension cable gas cooled 16 m, max current 200 A
0369 700 882 Extension cable water cooled 8 m, max current 400 A
0369 700 883 Extension cable water cooled 16 m, max current 400 A
Extension cable OKC connection
0466 705 880 Extension cable gas cooled 8 m, max current 200 A
0466 705 882 Extension cable gas cooled 16 m, max current 200 A
0466 705 881 Extension cable water cooled 8 m, max current 400 A
0466 705 883 Extension cable water cooled 16 m, max current 400 A
TIG adaptors
0367 258 880 Central connection adapter, machine side A
0466 807 880 Adaptor central / OKC connection B
0155 716 880 Flow meter
0365 803 001 Water quick coupling male
0365 803 002 Water quick coupling female
A
ESAB AB
SE--695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
www.esab.co m
031021
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 726 80 05
THE CZECH REPUBLIC
ESAB V AMBERK s.r .o.
Prague
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel:+4536300111
Fax:+4536304003
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel:+33130755500
Fax:+33130755524
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 204
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel:+3612044182
Fax:+3612044186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel:+3902979681
Fax:+390297289181
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 248 59 22
Fax: +31 30 248 52 60
NORWAY
AS ESAB
Larvik
Tel:+4733121000
Fax:+4733115203
POLAND
ESAB Sp.z.o.o
Warszaw
Tel: +48 22 813 99 63
Fax: +48 22 813 98 81
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 1 837 1527
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel:+421744882426
Fax:+421744888741
SPAIN
ESAB Ibérica S.A.
Alcobendas (Madrid)
Tel: +34 91 623 11 00
Fax: +34 91 661 51 83
SWEDEN
ESAB Sverige AB
Gothenburg
Tel:+4631509500
Fax:+4631509222
ESAB International AB
Gothenburg
Tel:+4631509000
Fax:+4631509360
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 3369 4333
Fax: +55 31 3369 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 44 58
Asia/Pacific
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 6539 7124
Fax: +86 21 6543 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. Esabindo Pratama
Jakarta
Tel: +62 21 460 01 88
Fax: +62 21 461 29 29
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 703 36 15
Fax: +60 3 703 35 52
SINGAPORE
ESAB Singapore Pte Ltd
Singapore
Tel: +65 861 43 22
Fax: +65 861 31 95
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 861 74 42
Fax: +65 863 08 39
SOUTH KOREA
ESAB SeAH Corporation
Kyung--Nam
Tel: +82 551 289 81 11
Fax: +82 551 289 88 63
UNITED ARAB EMIRATES
ESAB Middle East
Dubai
Tel: +971 4 338 88 29
Fax: +971 4 338 87 29
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA--CIS
ESAB Representative Office
Moscow
Tel:+70959379820
Fax: +7 095 937 95 80
ESAB Representative Office
St Petersburg
Tel:+78123254362
Fax: +7 812 325 66 85
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.co m
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