Omega FPR120 Series Owner's manual

FPR120 Series

Visual Flow Indicator with Switch

Description:

FPR 1 2 0 unit s monit o r dyn a m i c fluid flo w . The roto r react s to turbul enc e , pul -

sati o n, entr a i ned air, and ot h e r flow a bn o r mal iti e s i n duce d i n th e fl o w st ream

by o t h er pro c ess ha rd wa r e. For o p t im u m p erform anc e, i nst all un i ts w here nom -

ina l flow co n dit i ons exis t , with port s loc a ted at the to p . Inc o m i ng flo w m a y be

plac e d to ei t h er p o rt . A mi n im um of 8” of s trai g h t pip e on th e in l et si d e is re -

quir e d .

Installation: FPR 1 2 0 serie s sensors co nnec t t o piping via NPT m a t ing thre a d fo r m s.

The fo l lowi n g g u i d e l in e s a r e p r ov i ded to ass i st with i n s tal l ati o n f or a leak - free sea l , w i tho ut

dam a ge to th e uni t : 1. A p pl y pipe t h r ea d s eal ant to m al e p i p e t hreads . 2. T hrea d uni t on t o

ma l e pi p e thr ead u nti l ha n d -ti g ht. 3 . Ti g hten pipe 1 to 1 -1/2 a d di t iona l turn s . 4 . If i mp r o pe r

seal res ults , con t i n u e t urni n g p i pe i nto uni t i n 1/ 4 t u rn i nc r em e n ts . Do n ot e xc eed one ad d i-

tio n a l tu r n . R ecom m e n ded P ipe S e a l ant : PFA Th r e ad T ap e .

Panel Mounting:

An y FPR 1 20 se ries s e nsor m ay be pan el m ou n t e d using hol e s i nte g r at e d i nto th e b o di e s .

Two (2 ) m o un t i ng ears ar e p ro v i ded a t the bod y cent e rl i ne to r e c eiv e #8 sel f -t a p ping

scre ws. NO T E : A NS I T T ype 2 3 sel f - tappi ng s c re ws a r e rec o m me n d ed. T h e y ma y be r e -

plac e d wi t h s t a nd a r d m ac h i ne s cre ws i f rei n s tal l ati o n s h oul d be req u i re d .

Filtration and Cleaning: 150 mi c ron filtra t i on is rec o m m en d e d. However , sho u l d

forei g n partic l es ent e r t he FPR 1 2 0 s en s or, accum ula t i o n i s e a s il y cle a red b y removi ng t he

lens from th e b o dy. T he len s i s r em o v ed b y t u r ni n g i ts c ent e r r i b 4 5 ° c o un t e r - c l ock wis e an d

then pull i ng i t o u t. T o r e inst a ll the l ens, si m pl y r evers e th e p r oc e s s.

Pre s s ure m ust be r eli e v ed from t h e s ystem pri o r t o sen s or c lean - o ut.

Switch Set Point Calibration with LED Signal:

W ith the uni t inst a l le d in t h e li n e and p o wer suppl i ed, co m pl e te the

fol l owing step s to c ali b r at e s wi t ch ac t uati o n p o i nt w i t h p ro p e r f l o w

rate. A sm a l l flat - blad e sc r e wdr i ver is all tha t is requi r e d . 1. Adjust

liq u i d f l ow in th e lin e t o the

rate at whic h a c tu a tio n i s des i re d . 2. Ins e r t scr e wd r i ve r int o o pen i ng

on ba c k s i de o f ho u sin g a n d fit bl a de i n to

the poten t i om e ter adjus t me n t s c r e w i n sid e . 3. If LED is n ot illu m i nat-

ed, slo wl y t u r n sc r e w d r i ver c o u n ter -clock wis e a nd st o p as s o on as

LED illum inat e s . 4. If LED i s il l um i nat e d , t ur n screwd riv e r c loc k w i se

unti l LED l igh t g o es out . The n, sl o wly tu rn sc r e wd r i ver c o un t e r -

clo c k wi s e an d sto p as s o o n as L E D il l um i nate s .

N O T E S :

Pro d u c t m ust be maint a i ned an d ins t all e d i n st ric t acco r d a nc e wi t h t h e N a tio n al E le c t ric a l C od e and Om eg a p r o duct cat a-

log and in s t ruct i o n bull e t in. Fail u re to o b serv e this warning coul d resul t in serious injuri e s or damages . An appro p riat e

expl o sio n -p r o of e n c los u re o r i nt r i nsi c all y safe int e rfa c e de v ice mu s t be used f o r ha zar dous a rea ap p l ic a t io ns in v o lvi ng

such t h in g s as (bu t not l im i ted to) i g n it able m i x t u res, com bust i bl e dust an d f lam ma b l e m a t e r i a l s. P r e ssur e an d te m per a -

ture lim i tati o ns shown on in div i dual catal o g pages and dra wi n gs for the specifi e d flow switch es must not b e e xc e ed e d .

The s e pressur e s and tem perat u res tak e into consi d e r at i on possi b le system surg e press ures / t e m pera t u re s and thei r fre -

quenc i es. S ele c tio n of m ate r i als fo r compa t i bil i t y w i th t he m edia is c rit i cal t o the l if e a nd o perat ion o f Om ega f l ow s wit c h -

es. T ak e car e i n the p rop e r s e le cti o n of materi a ls of co n struc t io n; pa rti c ularl y w ette d m ateri a ls. Li f e e xpect anc y of s wi t ch

cont a c ts v a ries with a ppli c ati o n s . Ambi e nt te m per a t ure c hang e s do af f ect s wit c h set p oi n ts, s inc e t he s p e cif i c g ravi t y of a

liq u i d can var y wit h tem pera t u r e. Flow switches have been desig n e d to r e sis t shoc k and vib r ati o n; howev e r , shock and

vib r a tion s ho u l d b e m i nim ized. Liqui d media c o n t aini n g p a rtic u l a t e an d/or debris s ho u l d b e fi l te r ed to ensu r e pr o p e r o pe r -

ati o n o f Om ega p r od u c ts . El e ctr ic a l e ntri es a n d m o u nti n g p o int s m a y r eq u ire l i qu i d/v a p o r s eal i n g i f loc a t e d i n an e n cl ose d

tank . Fl o w s w i tch es m ust n ot b e f iel d repa i re d . Ph ysic a l d am a g e d s usta i ne d b y t h e p r od u c t m ay rende r i t uns e rvi c eabl e .

Thi s p roduc t i s s uit a b le for Cl a s s I and Cl a s s II ap p l ic a t ions on l y, pe r t h e r e qu i rem e nts of st and ard EN 6 0 73 0 an d

an y ad d i ti o n al s peci f ic re q u ir e me n t s for a p a rti c ula r a p pl i cat i on o r med i um b e i ng s e n sed. C l as s I com p l ia n c e of

me t a l bodi e d u n i ts re q uire s a gr ound c o nn e c ti o n bet ween t h e m e tal bo dy an d the e a rth i ng s yste m of the i nsta l la-

tio n . Cl a s s I co m pl i ance o f pla s ti c bod i ed un i ts i n cont a c t w i th a con d u c ti v e m e d ium requi r es t h at t h e m e dium be

effe c t ive l y ea r t he d so a s to p r ov i de a n e arth ed ba rri e r bet ween the u n it a n d acc e ssi b l e a reas. For Cl a ss I I I c o m -

pli a n ce, a s uppl y a t s a fet y e x tr a - l o w vol t ag e (S E LV) m u s t b e provided . P lea s e c o nsu l t t h e F ac t or y f or c om pli a n ce i nfo r-

ma t i on o n spec i fi c p a r t num be r s .

Electrical Data

Input Po wer a n d o u tp u t are c o n nec t ed v i a a m u l ti -conduc t or , P V C -jac k e t e d 24” c abl e . C olo r co d e s ar e s h o wn bel o w:

Flow Range—GPM

Standard Low Flow

Body Material Port

Size

Input

Power

Part Number

NPT Threads

Part Number

BSPP Threads

Range Range Adapter Part

Number