Omega OS302-HT Owner's manual

OS212 Series

Compact Non-Contact Temperature Sensor

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User’s Guide

NORWALK, CT

The information contained in this document is believed to be correct, but OMEGA accepts no liability for

any errors it contains, and reserves the right to alter specifications without notice.

omega.com [email protected]

Servicing North America:

U.S.A. Omega Engineering, Inc.

Headquarters: Toll-Free: 1-800-826-6342 (USA & Canada only)

Customer Service: 1-800-622-2378 (USA & Canada only)

Engineering Service: 1-800-872-9436 (USA & Canada only)

Tel: (203) 359-1660 Fax: (203) 359-7700

e-mail: [email protected]

For Other Locations Visit omega.com/worldwide

3

›

OS212 Series non-contact infrared sensors measure temperatures from -20°C to 500°C and pro-

vide a linear 4 to 20mA output. This output signal is compatible with almost any indicator, control-

ler, recorder, data logger etc., without the need for special interfacing or signal conditioning.

The sensor’s emissivity setting can be adjusted from 0.2 to 1.0 to cope with different target mate-

rials and is controlled by a 4-20 mA input. This gives the opportunity to adjust the emissivity setting

automatically from a programmable logic controller (PLC). Alternatively the emissivity setting can be

adjusted manually using the optional OS210-PT module. If the 4-20 mA input is left open or short-

circuit the emissivity setting defaults to 0.95.

OS212 SERIES SPECIFICATIONS

Temperature Range vs Field-of-View table

Field of View -20ºC to 100ºC 0ºC to 250ºC 0ºC to 500ºC

2:1 OS212-LT OS212-MT -

15:1 OS152-LT OS152-MT OS152-HT

30:1 OS302-LT OS302-MT OS302-HT

ø5mm @ 100mm OS802-LT OS802-MT OS802-HT

Output 4-20 mA

Accuracy ±1% of reading or ±1ºC whichever is greater

Repeatability ± 0.5% of reading or ± 0.5ºC whichever is greater

Emissivity 0.2 to 1.0 via 4-20 mA input

Response Time, t

90

240 ms (90% response)

Spectral Range 8 to 14 μm

Supply Voltage 24 V DC (28 V DC max.)

Min. Sensor Voltage 6 V DC

Max. Loop Impedance 900 Ω ( 4-20 mA output)

Input Impedance 50 Ω

MECHANICAL

Construction Stainless Steel

Dimensions 18 mm diameter x 103 mm long

Thread Mounting M16 x 1 mm pitch

Cable Length 1 m

Weight with Cable 95 g

ENVIRONMENTAL

Environmental Rating IP65

Ambient Temperature Range 0ºC to 70ºC

Relative Humidity 95% max. non-condensing

OS210-PT SPECIFICATIONS

Output 4-20 mA

Supply Voltage 24 V DC (13 V to 28 V DC)

Display Format 3.5 digit LCD

Display Units Emissivity (0.2 to 1.0) or current (4 - 20 mA)

Adjustment Push-buttons (raise/lower/set)

MECHANICAL

Construction Polycarbonate with gasket, transparent lid (PC) and quick

release screws

Mounting Surface

Dimensions 65 mm tall x 50 mm wide x 35 mm deep

Weight 72 g

ENVIRONMENTAL

Environmental Rating IP65

Ambient Temperature Range 0ºC to 70ºC

Relative Humidity 95% max. non-condensing

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InstallatIon

The installation process consists of the following stages:

Preparation Mechanical installation Electrical installation

Please read the following sections thoroughly before proceeding with the installation.

preparatIon

Ensure that the sensor is positioned so that it is focused on the target only.

accessorIes

A range of accessories to suit different applications and industrial environments is available. These

may be ordered at any time and added on-site. The accessories consist of the following parts.

Fixed mounting bracket Adjustable mounting bracket Air purge collar

Laser sighting tool

optIons

The following options are available. Options are factory installed and must be ordered with the

OS212 Series.

Air/water cooled housing Certificate of calibration Longer cable (30 m max.)

optIcal cHart

The optical chart below indicates the nominal target spot diameter at any given distance from the

sensing head and assumes 90% energy.

1000

103

12

18

M16 x 1mm

Distance: Sensor to object (inches)

Distance: Sensor to object (mm)

11.9

45.2

78.6

0.5

1.8

3.1

0 19.7 39.4

0

11.9

0

500 1000

Spot Dia.

(inches)

Spot Dia.

(mm)

Spot Dia.

(inches)

Spot Dia.

(mm)

Distance: Sensor to object (inches)

Distance: Sensor to object (mm)

Spot Dia.

(inches)

Spot Dia.

(mm)

Distance: Sensor to object (inches)

Distance: Sensor to object (mm)

11.9

0.5

61.9

111.9

0.5

2.4

4.4

048

0

5.0

0.20

100

3.9

12.5

0.49

200

7.9

100 200

D:S 15:1D:S 2:1

Distance: Sensor to object (inches)

Distance: Sensor to object (mm)

11.9

28.6

45.2

0.5

1.1

1.8

0 19.7 39.4

0 500 1000

Spot Dia.

(inches)

Spot Dia.

(mm)

D:S 30:1

Sensor

BEST

GOOD

INCORREC

T

Background

Target greater

than spot size

Target equal to

spot size

Target smaller

than spot size

OS212 OS152 OS302 OS802

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DISTANCE AND SPOT SIZE

The size of the area (spot size) to be measured determines the distance between the sensor and

the target. The spot size must not be larger than the target. The sensor should be mounted so

that the measured spot size is smaller than the target.

AMBIENT TEMPERATURE

The sensor is designed to operate in ambient temperatures from 0°C to 70°C. For ambient tem-

peratures above 70°C, an air/water-cooled housing will be required.

Avoid thermal shock. Allow 20 minutes for the unit to adjust to large changes in ambient tem-

perature.

ATMOSPHERIC QUALITY

Smoke, fumes or dust can contaminate the lens and cause errors in temperature measurement.

In these types of environment the air purge collar should be used to help keep the lens clean.

ELECTRICAL INTERFERENCE

To minimise electromagnetic interference or ‘noise’, the sensor should be mounted away from

motors, generators and such like.

WIRING

Check the distance between the sensor and the indicating/controlling device. If necessary, the

OS212 Series sensor can be ordered with a longer cable attached.

POWER SUPPLY

Be sure to use a 24 V DC (25 mA) power supply.

mecHanIcal InstallatIon

All sensors come with a 1m cable and a mounting nut. The sensor can be mounted on brackets

or cut outs of your own design, or you can use the fixed and adjustable mounting bracket acces-

sories which are shown below. Note: the sensor should be grounded at one point, either the cable

shield termination or the sensor housing, but not both.

12.0

45.0

50.0 50.0

40.0

9.0

15.0

25.0 25.0

60° Rotation 60° Rotation

60° Rotation

9.0

48.0

Fixed Bracket Adjustable Bracket

2 x Mounting Holes M4 Clearance 2 x Mounting Holes M4 Clearance

9.0

24.024.0

Ø16.0

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AIR/WATER COOLED HOUSING

The air/water cooled housing shown below allows the sensor to withstand high ambient temperatures.

It is equipped with two 1/8” BSP fittings. Water temperature should be 10°C to 27°C for efficient cool-

ing. Chilled water below 10°C is not recommended. To avoid condensation, the air purge collar should

be used with the water-cooled housing. Water flow rate should not be more than 0.5 to 1.5 litres/min.

40.0

2119 63

103

M16 x 1mm

1/8 BSP water/air connections

1/8 BSP Air connection

25

OS210-APSW

(OS212)

50

OS210-APSN

(OS152, OS302 & OS802)

20

29

40

AIR PURGE COLLAR

The air purge collar below is used to keep dust, fumes, moisture, and other contaminants away

from the lens. It must be screwed in fully. Air flows into the 1/8” BSP fitting and out of the front

aperture. Air flow should be no more than 5 to 15 litres/min.

Clean or ‘instrument’ air is recommended.

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electrIcal InstallatIon

+-

-

+

4-20mA = Target

Temperature

Power Supply

- SC 0V 24V

-

+

4-20mA = Emissivity

Setting

Power Supply

OS212 Series Sensor

IP-

IP+

PWR+

PWR-

Display/Controller

OS210-PT or PLC

4-20mA

operatIon

Once the sensor is in position and the appropriate power, air, water, and cable connections are secure,

the system is ready for continuous operation by completing the following simple steps:

1. Turn on the power supply

2. Turn on the meter, chart recorder or controller

3. Read / monitor the temperature

IMPORTANT

Be aware of the following when using the sensor:

• If the sensor is exposed to significant changes in ambient temperature (hot to cold, or cold to hot),

allow 20 minutes for the temperature to stabilise before taking or recording measurements.

• Do not operate the sensor near large electromagnetic fields (e.g. around arc welders or induction

heaters).

Electromagnetic interference can cause measurement errors.

• Wire must be connected only to the appropriate terminals.

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MAINTENANCE

Our customer service representatives are available for application assistance, calibration, repair, and

solutions to specific problems. Contact our Service Department before returning any equipment. In

many cases, problems can be solved over the telephone. If the sensor is not performing as it should,

try to match the symptom below to the problem. If the table does not help, call Omega for further

advice.

Troubleshooting

Symptom Probable Cause Solution

No output No power to sensor Check power supply

Erroneous temperature Incorrect wire connection Check wire colour codes

Erroneous temperature Faulty sensor cable Verify cable continuity

Erroneous temperature Field of view obstruction Remove obstruction

LENS CLEANING

Keep the lens clean at all times. Any foreign matter on the lens would affect measurement accuracy.

Blow off loose particles (if not using the air purge accessory) with an air ‘puffer’.

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FOR WARRANTY RETURNS, please have

the following information available BEFORE

contacting OMEGA:

1. Purchase Order number under which the

product was PURCHASED,

2. Model and serial number of the product under

warranty, and

3. Repair instructions and/or speciﬁc problems

relative to the product.

FOR NON-WARRANTY REPAIRS,

consult

OMEGA for current repair charges. Have

the following information available BEFORE

contacting OMEGA:

1. Purchase Order number to cover the COST

of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or speciﬁc problems

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is

possible. This affords our customers the latest in technology and engineering.

OMEGA is a trademark of OMEGA ENGINEERING, INC.

photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in

whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

WARRANTY/ DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workman-

ship for a period of 25 months from date of purchase. OMEGA’s Warranty adds an additional

one (1) month grace period to the normal two (2) year product warranty to cover handling

and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each

product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer

Service Department will issue an Authorized Return (AR) number immediately upon phone or

written request. Upon examination by OMEGA, if the unit is found to be defective, it will be

repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting

from any action of the purchaser, including but not limited to mishandling, improper interfac

-

ing, operation outside of design limits, improper repair, or unauthorized modiﬁcation. This

WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evi

-

dence of having been damaged as a result of excessive corrosion; or current, heat, moisture or

vibration; improper speciﬁcation; misapplication; misuse or other operating conditions outside

of OMEGA’s control. Components in which wear is not warranted, include but are not limited to

contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However,

OMEGA neither assumes responsibility for any omissions or errors nor assumes

liability for any damages that result from the use of its products in accordance with

information provided by OMEGA, either verbal or written. OMEGA warrants only

that the parts manufactured by the company will be as speciﬁed and free of defects.

OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND

WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED

WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS

FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY:

The remedies of purchaser set forth herein are exclusive, and the total liability of

OMEGA with respect to this order, whether based on contract, warranty, negligence,

indemniﬁcation, strict liability or otherwise, shall not exceed the purchase price of

the component upon which liability is based. In no event shall OMEGA be liable for

consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as

a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity;

or (2) in medical applications or used on humans. Should any Product(s) be used in or with any

nuclear installation or activity, medical application, used on humans, or misused in any way,

OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language,

and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability

or damage whatsoever arising out of the use of the Product(s) in such a manner.

RETURN REQUESTS/ INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.

BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN

AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN

ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on

the outside of the return package and on any correspondence. The purchaser is responsible for

shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

Servicing North America:

U.S.A. Omega Engineering, Inc.

Headquarters: Toll-Free: 1-800-826-6342 (USA & Canada only)

Customer Service: 1-800-622-2378 (USA & Canada only)

Engineering Service: 1-800-872-9436 (USA & Canada only)

Tel: (203) 359-1660 Fax: (203) 359-7700

e-mail: [email protected]

For Other Locations Visit omega.com/worldwide

M5067/0618

Where Do I Find Everything I Need for

Process Measurement and Control?

OMEGA…Of Course!

Shop online at omega.com

TEMPERATURE

MU

Thermocouple, RTD & Thermistor

Probes, Connectors, Panels &

Assemblies

MU

Wire: Thermocouple, RTD &

Thermistor

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Calibrators & Ice Point References

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Recorders, Controllers & Process

Monitors

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Infrared Pyrometers

PRESSURE, STRAIN AND

FORCE

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Transducers & Strain Gages

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Load Cells & Pressure Gages

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Displacement Transducers

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Instrumentation & Accessories

FLOW/LEVEL

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Rotameters, Gas Mass Flowmeters

& Flow Computers

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Air Velocity Indicators

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Turbine/Paddlewheel Systems

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Totalizers & Batch Controllers

pH/CONDUCTIVITY

MU

pH Electrodes, Testers &

Accessories

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Benchtop/Laboratory Meters

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Controllers, Calibrators, Simulators

& Pumps

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Industrial pH & Conductivity

Equipment

DATA ACQUISITION

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Communications-Based Acquisition

Systems

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Data Logging Systems

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Wireless Sensors, Transmitters, &

Receivers

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Signal Conditioners

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Data Acquisition Software

HEATERS

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Heating Cable

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Cartridge & Strip Heaters

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Immersion & Band Heaters

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Flexible Heaters

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Laboratory Heaters

ENVIRONMENTAL

MONITORING AND CONTROL

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Metering & Control

Instrumentation

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Refractometers

MU

Pumps & Tubing

MU

Air, Soil & Water Monitors

MU

Industrial Water & Wastewater

Treatment

MU

pH, Conductivity & Dissolved

Oxygen Instruments

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