Kverneland LS User manual

Brand: Kverneland

Model: LS

Type: User manual

This manual is also suitable for

ES/LS

Operator‘s manual

Original operator‘s manual

Edition 06.2015

Date of printing 06.2015

Language EN

Machine number

Model ES/LS

Document number A133309940.EN

ES/LS

Machine identification

In order for your dealer to assist you as efficiently as possible, you will need to provide some information about

your machine. Please enter the details here.

Designation

Machine ID

Address of

supplier

Address of

manufacturer

Kverneland Group Operations Norway AS

Plogfabrikkvegen 1

4353 Klepp Stasjon

Norway

Tel. +47 5142 9000

www.kvernelandgroup.com

Copyright by Kverneland Group Operations Norway AS. Reproduction, transfer to other media, translation or the use of extracts or parts of this

change without notice. The right to technical revision is reserved.

Table of contents

Table o f co nte nts

Preface ....................................................... 4

Target group for this operator‘s manual 4

Demonstration and training 4

Symbols used 4

Terminology used 5

Safety ......................................................... 6

DANGER, WARNING and CAUTION

labels 7

General safety information 10

Getting to know the plow ......................... 15

Proper use 15

Features 15

Components 16

Technical specifications 18

Cross shaft 19

Tire pressure 19

Information plate 20

Optional equipment .................................. 21

Preparation for use ................................... 27

Tractor 27

Remove paint 28

Connecting ................................................ 29

Coupling 29

Connection geometry 30

Clearance between the depth wheel/plow

and the ground 30

Clearance between the tractor and plow 30

Transport ................................................... 31

Safety 31

Before transport 32

Stabilize rotating cross shaft [+] 32

Put into transport position 33

Set into the plowing position 37

Set into the plowing position 39

Adjust the plow ......................................... 41

Working width 41

First furrow width 43

Working depth 44

Levelling 46

Disc coulter [+] 48

Skimmer [+] 50

Trash board [+] 51

Soil packer arm [+] 51

Plowing ...................................................... 53

Safety 53

Before plowing 53

Check during plowing 53

Reversing the plow 54

Care and maintenance ............................. 55

Safety 55

Before maintenance 55

Maintenance table 56

Cleaning 56

Replace hoses 60

Replace worn parts 60

Replace Quick-fit points 61

Replace Knock-on® points 61

Tighten bolts and nuts 62

Check springs for correct length 63

Tire pressure 64

Set the bodies 64

Possible modifications ............................. 67

Reversing direction 67

Restrictor position 67

Spring release system [ES] 68

The position of the cross shaft 74

Parking and storage .................................. 75

Parking and storage 75

Plow with Eco-plowshare [+] 75

Storage 75

Troubleshooting ........................................ 76

Checklist .................................................... 77

Disposing of the plow ............................... 79

EU goods certificate .................................. 80

Index ........................................................... 1

Preface

Target group for

this operator‘s

manual

This operator‘s manual is intended for personnel concerned with the

inspection, use and maintenance of the plow. It contains all the infor-

mation needed for safe handling, use and maintenance of the plow.

For your safety

Before starting to adjust and use your plow, familiarize yourself with

this operator‘s manual. Doing so will help ensure the operator‘s safety

and the safety of any persons in the immediate area. It is very impor-

tant to read this manual carefully before using the plow and to keep it

handy. In this way, you will:

•

Avoid accidents

•

Satisfy the warranty terms and conditions

•

Ensure that you have a functional plow which works as it should do

at all times

•

Understand how to operate in different conditions.

Demonstration

and training

For the employer

Every employee must be given training at regular intervals on how to

use this plow (at least once a year) in accordance with the guidelines

issued by the employer's insurance company. Untrained or unauthor-

ized individuals are not permitted to use the plow.

You are personally responsible for the safe use and maintenance of

the plow. You must ensure that you and anyone else who is going to

operate, maintain or work around the plow is familiar with the operating

and maintenance procedures and related safety information contained

in this operator‘s manual.¨

Symbols used

This operator‘s manual uses the following symbols and expressions:

•

Lists are bulleted

> A triangle indicates points you must follow

→ An arrow indicates cross references to other sections of the man-

ual

[+] Indicates optional equipment

WARNING

Observe the warning triangle

The warning triangle indicates important safety information and

danger. Failure to observe this safety information can result in:

•

Improper use of this machine

•

Damage to the machine,

•

Personal injury or accidents.

Preface

In addition to these symbols, the following pictograms are used to help

you find the text sections:

“Tip” indicates useful tips and advice.

The warning triangle indicates that there is a risk involved with the

work of fitting or adjustment.

Shut off the engine, set the parking brake, remove the ignition key and

secure the tractor against rolling away.

Terminology used

This operator‘s manual uses the following terminology:

•

Right hand position: viewed from the rear, the first body is located

at the right side of the plow.

•

Left hand position: viewed from the rear, the first body is placed on

the left-hand side of the plow.

•

Turning with the bodies over: when reversing, the bodies turn over

the frame, with the depth wheel positioned under the frame.

•

Turning with the bodies under: when reversing, the bodies turn un-

der the frame, with the depth wheel positioned above the frame.

Safety

California Proposition 65

WARNING

Engine exhaust, some of its constituents, certain machine compo-

nents and fluids, contain or emit chemicals known to the State of

California to cause cancer and birth defects or other reproductive

harm.

SAFETY FIRST

This symbol, the industry's "Safety Alert Symbol", is used through-

out this manual and on labels on the machine itself to warn of the

possibility of personal injury. Read these instructions carefully. It is

essential that you read the instructions and safety

regulations before you attempt to assemble or use this unit.

DANGER

Indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,

could result in minor or moderate injury.

Safety

DANGER,

WARNING and

CAUTION labels

This chapter describes general safety information for this product.

Each section of this operator‘s manual also contains its own specific

safety information.

Safety decals are placed on important parts of the plow for your own

safety. Do not remove these. If they can no longer be read or start to

fall off, replace them with new spare decals (see spare-parts cata-

logue).

DANGER, WARNING and

CAUTION labels on the

plow

Safety

Meaning of DANGER,

WARNING and CAUTION

labels

The meaning of the safety decals is explained below.

Safety

General safety

information

Please read and ensure you understand the following general safety

information. Specific safety information is pointed out in the relevant

chapters.

For your safety

Read and ensure you understand the instructions

Before starting to operate the plow, read the operator‘s manual and

follow the instructions. Failure to follow the instructions may damage

the plow or lead to injury.

Qualified users only

The plow must not be used before the user has received the proper

training and is familiar with the function and safe use of the plow. In-

correct use of the plow can result in damage to the plow or personal

injury.

Check for technical faults

Before starting to use the plow, check that the machine is in perfect

condition. If any components are faulty, contact the dealer and ar-

range for them to be replaced. Faulty components can lead to further

faults and damage to the plow or personal injury.

Keep your distance

Do not go under or close to the plow when it is in operation or when it

is being connected to the tractor. This can result in personal injury.

Support the plow

Do not go under or close to the plow if it is not properly supported. If

the plow tips, it can damage the plow or cause personal injury.

Lower the plow

Always lower the plow when the tractor is parked. Otherwise, acciden-

tal lowering of the plow can result in damage or personal injury.

Use front weights

Adjust the tractor with sufficient front weights to ensure stability and

safe control.

Check the area

Always check the immediate area before starting to move or use the

plow. There must be no personnel in the vicinity of the plow when it is

in use.

Use the parking stand

Use the parking stand when parking the plow. If the plow is not

supported properly, it can tip over. This can result in damage to the plow

or personal injury.

Information for the employer

Inform all persons who work with the machine about this safety

information at regular intervals and in accordance with statutory regu-

lations.

Safety

No riding on the plow

Persons or objects must never be transported on the plow. Carrying

passengers, especially children, on the plow is life threatening and

prohibited. Serious or fatal injury may be caused as a result.

Safety for children

Never assume that children will remain where you last saw them.Be

alert and shut your machine down if children come into the work area.

Never allow children to play on or operate the machine.

Coupling

Increased risk of injury when coupling

There is an increased risk of injury when the plow is coupled to the

tractor. Therefore:

•

Shut off the engine, set the parking brake, remove the ignition key.

•

Secure the tractor to prevent it from rolling.

•

Do not stand between the tractor and plow when coupling

•

Lift and lower the plow slowly

An unsecured tractor can create hazardous conditions.

If this requirement is ignored, the consequence may be damage

to the machine and the potential for life-threatening injuries.

Relieve the oil pressure – accidental movements

Relieve the oil pressure both in the tractor’s and the plow’s hydraulic

systems before connecting or disconnecting the hydraulic hoses. Oth-

erwise, oil under pressure can result in the plow starting to move ac-

cidentally. This can result in damage to the plow or personal injury.

Check the length of the hose

Check that there is sufficient slack in the length of the hose on the plow

and between the plow and tractor. If the hoses are trapped or

stretched, this can result in the hoses becoming damaged or de-

stroyed.

Ensure the hydraulic connections are correctly coupled.

Make sure you do not cross hydraulic connections when coupling

them to the tractor. If the connections are crossed, it will cause the

plow to move unexpectedly. This may damage the plow or lead to injury.

Adjust and maintain

Avoid skin contact with oil and lubricants

When handling oil or lubricants, avoid contact with the skin by using

oil-resistant gloves. Oil and lubricants can damage the skin.

Relieved oil pressure – jet streams

Before replacing hydraulic parts or performing other work on them, re-

lieve the oil pressure in the system. The oil pressure can be very high.

Jet streams due to high oil pressure can result in injury. In case of in-

jury, seek medical advice immediately.

Safety

Maintain at regular intervals

Perform maintenance on the plow at regular intervals as described in

»Care and maintenance«. Also replace worn parts as described.

Plows which are not well maintained can malfunction. This can result

in damage to the plow or personal injury.

No welding

Do not weld any part of the plow. The plow is made from reinforced

steel, and welding will greatly impair the strength of the plow. Welding

can result in the plow failing.

Retighten bolts and nuts

Retighten all the bolts and nuts on the plow at regular intervals. This

is especially important after the first few hours of use. Loosening of

bolts and nuts can result in personal injury.

→ »Tighten bolts and nuts«, page 59.

Replace the cross shaft after 1000 km (621 miles)

On large mounted plows we recommend you to replace the cross

shaft after 1000 km (621 miles) of road transport. Road transport can

result in non-visible damage to the cross shaft.

Proper working condition

Ensure that the tractor and the machine are always in proper working

condition. Make sure that the tractor brakes work in synchronisation

with the machine. Also follow the instructions in your tractor's

operator’s manual.

Wear protective clothing

Wear protective clothing, e.g. gloves, when working with sharp parts

of the plow. In particular, parts which come into contact with the soil

can be very sharp. Careless handling can result in injury.

Spesified workwear

Do not wear loose fitting or other inappropriate clothing. Loose fitting

items of clothing may become caught in rotating parts. Wear the prop-

er protective clothing. Different environments may require special

clothing to preform the operation and maintenance of the plow. Seri-

ous or fatal injury may be caused if these guidelines are not followed.

Use original spare parts

Use only genuine Kverneland spare parts. Other products may

adversely affect the correct operation of the plow and safety. The

warranty will no longer be valid if parts not produced by Kverneland

are used.

Check the tire pressure

Regularly check that the tire pressure meets the requirements. Incor-

rect tire pressure can result in damage and poor performance.

→ »Tire pressure«, page 17.

Safety

Driving on the road

Be aware of the plow’s length

The plow is very long and swings out when turning. Avoid allowing the

rear of the plow to hit obstacles during sharp swings.

Stabilize the lower links

During all operations other than plowing, stabilize the tractor’s lower

links. This prevents the plow from unintentionally moving sideways.

Obey local state, and Federal laws when transporting

Obey all laws when driving with the plow on public roads. For

example

•

have all necessary lights installed and warning signs displayed.

•

do not exceed the maximum permitted weights, loads and

dimensions.

The user is responsible for ensuring that the plow complies with the

law when driving on public roads.

Additional markings are required for road transport in some U.S. states

and some Canadian provinces:

Marking for slow-moving vehicle – SMV

This SMV emblem shall be used on all slow moving machines when

operated or traveling on public roads.

•

On slow moving machines with design specifications of a maxi-

mum speed of 40 km/h (25 mph) or less, the SMV emblem shall be

used. Per ASABE S276.7

Adjust speed: max. 25 km/h (15 mph)

Always adjust the driving speed according to the road’s conditions, but

never drive faster than 25 km/h (15 mph). Excessive speeds can result

in too much stress on the tractor, plow and transport wheel. This can

result in damage or breakage.

Speed adjustment

In poor road conditions and at high speeds, significant forces can be

generated which subject the tractor and machine material to high or

excessive stresses. Adjust your driving speed to the road conditions.

A driving style which is not adapted to conditions can cause accidents.

Accidents with serious or fatal injuries may be caused as a result.

Unrestricted field of vision to the rear

After plow has been coupled, ensure that you have an unrestricted

view of the machine, in both its work and transport positions. Other-

wise, dangerous situations may not be detected in time, resulting in

accidents or damage.

Safety

Hydraulics

Hydraulic connection at zero pressure only

Only connect hydraulic hoses to the tractor hydraulic system if the

tractor and machine hydraulic system is at zero pressure. A pressurize

hydraulic system can trigger unforeseen movements on the machine

and can cause serious machine damage and personal injury. Serious

or fatal injury may be caused as a result.

High pressures in the hydraulic system

The hydraulic system is under high pressure. Regularly check all lines,

hoses, and coupled connections for leaks and externally visible dam-

age. Do not use hands to search for suspected leaks. Only use suita-

ble equipment when looking for leaks. Rectify any damage imme-

diately. Fluid escaping under pressure can penetrate skin and may re-

sult in injuries and fires. Seek medical attention immediately if injuries

occur.

Replace hydraulic hoses every six years or earlier

Hydraulic hoses age without showing externally visible signs. Replace

hydraulic hoses every six years, or earlier if aging or degradation is

visible. Defective hydraulic lines can cause serious or fatal injuries.

Warranty

The warranty and manufacturer's liability will no longer be valid if the

instructions provided in the chapter on Safety are not observed, if

maintenance is inadequate or faulty, if the machine is used for pur-

poses other than those for which it was intended and if it is over-

stressed, or if impermissible modifications are made to the machine.

Getting to know the plow

Getting t o know the plow

This chapter provides information on the plow. It instructs you on the

correct use of the plow and the plow’s functions in addition to providing

technical information.

Proper use

The intended use of this machine is for purposes of plowing. Any other

use of the plow, e.g. as for lifting or pulling operations, is deemed im-

proper use. The manufacturer and dealer are not liable for damage

caused by improper use.

Features

Two types of beam

The ES plow is equipped with Kverneland’s automatic stone release

system. The singel leaf spring system cushions the plow body when a

hard object is impacted. Once the plow has passed the obstacle, the

body automatically reverts to the correct plow depth.

The LS plow is equipped with a shear bolt beam. On collision with a

stone or other object in the ground, the shear bolt is sheared, thus pro-

tecting against greater damage.

Variable working width

The parallel design of this plow provides for a steplessly variable work-

ing width, operated either hydraulically or mechanically. This ensures

an optimum combination of tractor, plow and soil consistency.

Complete range of bodies

We supply a complete range of plow bodies to meet all needs. Kver-

neland’s plow bodies offer excellent plowing quality, are very durable

and require low tractive power.

Robust headstock

The plow’s headstock is designed with its centre of gravity close to the

tractor, enabling lift requirements to be as low as possible.

Complete range of optional equipment

The optional equipment for the plow comprises a wide range of depth

wheels, bodies, body attachments, skims and rear disc coulters. They

can be adapted to your needs depending on the type of soil and field

conditions.

Low-wear parts

All parts in direct contact with the soil have undergone heat treatment.

This makes them extremely resistant to wear, but also flexible enough

to withstand jolts.

The direction of reversing can be changed

The plow can be reversed with the bodies over and under the

frame.The most common use is with the bodies above the frame. This

gives the most even reversing and must be used when the integrated

packer is fitted.

A smooth reversing of the plow is achieved when the bodies are above

the frame.

There is maximum clearance with the ground at the rear end of the

plow when the bodies are underneath the frame.

Getting to know the plow

Components

General – ES

General – LS

Disc coulter

Parking stand

Main frame

Automatic beam

Front piece

Beam bracket

Parallel rod

Skimmer

Headstock

Spring

Depth

wheel

Front piece

Parking stand

Main frame

Shear bolt beam

Front piece

Beam bracket

Parallel rod

Disc coulter

Headstock

Depth wheel

Shear bolt

Getting to know the plow

Headstock 200

Body

Cross shaft

Turnover cylinder

Turnover valve

Tower

Saddle

Breast piece

Mouldboard

Reversible plow

(This figure shows body no. 9. Other types of body have similar components)

Landside

Stay

Getting to know the plow

Technical

specifications

General

Model Head-

stock

Clear-

ance be-

tween

bodies

Beam

height

No. of

bodies

Frame Furrow

width

Recom-

mended

bhp

Weight

Lift req

(inches)

# mm

(inches)

(inch-

es)

bhp kg

(lbs)

ES 200 85

(33)

70/75

(28/30)

3 150x150

(6x6)

30–50

(12-20)

–120 1055

(2326)

2350

(5181)

(33)

70/75

(28/30)

4 150x150

(6x6)

30–50

(12-20)

–160 1280

(2822)

3050

(6724)

(33)

70/75

(28/30)

5 150x150

(6x6)

30–50

(12-20)

–200 1580

(3483)

4400

(9700)

100

(39)

70/75

(28/30)

3 150x150

(6x6)

35–55

(14-22)

–120 1080

(2381)

2500

(5511)

100

(39)

70/75

(28/30)

4 150x150

(6x6)

35–55

(14-22)

–160 1300

(2866)

3100

(6834)

100

(39)

70/75

(28/30)

5 150x150

(6x6)

35–55

(14-22)

–200 1650

(3637)

4800

(10582)

LS 200 85

(33)

70/80

(28/32)

3 150x150

(6x6)

30–50

(12-20)

–120 930

(2050)

1900

(4189)

(33)

70/80

(28/32)

4 150x150

(6x6)

30–50

(12-20)

–160 1160

(2557)

2850

(6283)

(33)

70/80

(28/32)

5 150x150

(6x6)

30–50

(12-20)

–200 1320

(2910)

3750

(8267)

100

(39)

70/80

(28/32)

3 150x150

(6x6)

35–55

(14-22)

–120 950

(2094)

1950

(4299)

100

(39)

70/80

(28/32)

4 150x150

(6x6)

35–55

(14-22)

–160 1190

(2623)

3270

(7209)

100

(39)

70/80

(28/32)

5 150x150

(6x6)

35–55

(14-22)

–200 1340

(2954)

3820

(3820)

115

(45)

70/80

(28/32)

3 150x150

(6x6)

40–55

(16-22)

–120 980

(2160)

2500

(5511)

115

(45)

70/80

(28/32)

4 150x150

(6x6)

40–55

(16-22)

–160 1235

(2723)

3600

(7937)

Estimated net weight without equipment

Measured with skims, disc coulter on rear body and depth wheel

Getting to know the plow

Cross shaft

Tire pressure

Headstock Type Category Diameter

(inches)

Length

(inches)

200 fixed II 60

(2.3)

825 (32)

935 (37)

200 fixed III 60 / 70

(2.3/2.7)

860 (34)

965 (38)

200 quick coupling II 60

(2.3)

935 (37)

200 quick coupling III 60 / 70

(2.3/2.7)

860 (34)

965 (38)

200 turnable II 70x38

(2.7x1.4)

825 (32)

200 turnable III 70x38

(2.7x1.4)

965 (38)

Tire Recommended pressure kPa (PSI)

6.00 - 9 420 kPa (60.9 PSI)

200 - 14.5 500 kPa (72.5 PSI)

26 - 12.00 - 12 280 kPa (40.6 PSI)

Getting to know the plow

Information plate

The information plate is attached to the setting beam. When ordering

spare parts or consulting services, please state the full model code

and plow ID, to avoid any mistakes or misunderstandings.

Model

Type

Body distance

Headstock

Plow ID

Production year

Weight (kg/lbs)

QR head

/lbs

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Kverneland LS User manual

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Model: LS

Type: User manual

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